Wacker Neuson EZ53 User manual

5100022118

Operator's Manual

Track excavator

Model E05-10

Edition 1.0

Document order number 1000350294

Language us

From serial number WNCE0510EPAL00132

This Operator's Manual includes

the AEM Safety Manual CE-1009

Printed in Austria

This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or translated in any other lan-

guage, in whole or in part, without prior permission in writing from the manufacturer.

No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.

Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.

Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we

may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have

already been delivered and which will not be implemented on these machines.

Technical data, dimensions and weights are only given as an indication. Non-metric weights and measurements are approximate.

Responsibility for errors or omissions not accepted.

The cover features the machine with possible optional equipment.

Photographs and graphics are symbolic representations and may differ from the actual products.

Wacker Neuson is authorized to reprint the copyright-protected material of Perkins Engines Company Ltd contained in this document.

The Operator’s Manual and any amendments to it must always be available at the place of use of the machine. Possible amendments are

included at the end of the Operator’s Manual.

Wacker Neuson Linz GmbH

Flughafenstr. 7

A-4063 Hörsching

Phone: +43 (0) 7221 63000

Fax: +43 (0) 7221 63000-2200

E-mail: [email protected]

www.wackerneuson.com

Documentation

Language Order no.

Operator’s Manual

us 1000350294

Spare parts list

de/fr/en 1000344480

it/es/en 1000344493

Legend

Original Operator’s Manual

x

Translation of original Operator’s Manual

–

Edition

1.0

Date

08/2015

Document

OM EZ53 us

OM EZ53 us - Edition 1.0 * BaEZ53us1_0IVZ.fm I-1

Table of contents

I

Introduction

Information on this Operator’s Manual ..................................................................... 1-1

Abbreviations/symbols ....................................................................................... 1-1

Machine overview .................................................................................................... 1-2

Overview of model designations and trade names ............................................ 1-3

Brief description ....................................................................................................... 1-3

Fields of application, attachments ........................................................................... 1-4

Use: attachment ................................................................................................ 1-4

Regulations .............................................................................................................. 1-6

Target-group definition ...................................................................................... 1-6

Operator qualification and requirements for safe operation .............................. 1-6

EC Declaration of Conformity EZ53 ......................................................................... 1-7

Labels ...................................................................................................................... 1-8

Warning labels ................................................................................................. 1-11

Information labels ............................................................................................ 1-16

Fire extinguisher .................................................................................................... 1-22

Safety instructions

Safety Symbols Found In This Manual .................................................................... 2-1

Warranty .................................................................................................................. 2-2

Disposal ................................................................................................................... 2-2

Designated Use ....................................................................................................... 2-2

Preparing To Use The Machine ............................................................................... 2-3

Conditions for use .............................................................................................. 2-3

User training and knowledge ............................................................................. 2-3

Preparing for use ............................................................................................... 2-3

Information on visibility ...................................................................................... 2-3

Modifications and spare parts ............................................................................ 2-4

Operator and Technician Qualifications and Basic Responsibilities ........................ 2-4

User/Owner responsibility .................................................................................. 2-4

Repair person qualifications .............................................................................. 2-4

Safety Instructions Regarding Operation ................................................................. 2-4

Preparing for use ............................................................................................... 2-4

Starting and stopping ......................................................................................... 2-5

Work area awareness ........................................................................................ 2-5

Danger zone awareness .................................................................................... 2-5

Operating the machine ...................................................................................... 2-6

Carrying passengers ......................................................................................... 2-6

Mechanical integrity ........................................................................................... 2-6

Traveling ............................................................................................................ 2-6

Operator Protection System .................................................................................... 2-7

Shatter protection (Option) for canopy .............................................................. 2-8

Installing/removing the Front Guard .................................................................. 2-8

Work range and restricted visibility .................................................................... 2-9

Applications with Lifting Gear .................................................................................. 2-9

General information ........................................................................................... 2-9

Conditions for safe operation ........................................................................... 2-10

Attachments ........................................................................................................... 2-11

General information regarding attachments .................................................... 2-11

Installation notes .............................................................................................. 2-11

Trailers ................................................................................................................... 2-11

Hammer operation ................................................................................................. 2-12

Safety instructions ........................................................................................... 2-12

Working with a hammer ................................................................................... 2-12

Table of contents

I-2 OM EZ53 us - Edition 1.0 * * BaEZ53us1_0IVZ.fm

Table of contents

Transport and Towing ............................................................................................ 2-13

Towing ............................................................................................................. 2-13

Transporting ..................................................................................................... 2-13

Safety Guidelines for Maintenance ........................................................................ 2-13

General maintenance notes ............................................................................. 2-13

Personal safety measures ............................................................................... 2-14

Preparing for maintenance and repair work ..................................................... 2-14

Performing maintenance and repairs ............................................................... 2-15

Special Hazards ..................................................................................................... 2-15

Electrical energy .............................................................................................. 2-15

Underground electric lines ............................................................................... 2-16

Overhead electric lines .................................................................................... 2-16

Gas, dust, steam, smoke ................................................................................. 2-17

Hydraulics ........................................................................................................ 2-17

Noise ................................................................................................................ 2-17

MSDS .............................................................................................................. 2-17

Using the quickhitches in water ....................................................................... 2-17

Battery ............................................................................................................. 2-18

Safety Guidelines while using Internal Combustion Engines ................................. 2-18

Running the engine .......................................................................................... 2-18

Fueling the engine ........................................................................................... 2-18

Operation

Cabin ........................................................................................................................ 3-2

Multifunctional display and switches (overview) ...................................................... 3-4

Indicator lights and warning lights (overview) .......................................................... 3-6

Display element ................................................................................................. 3-6

Putting into operation ............................................................................................. 3-10

Safety instructions ........................................................................................... 3-10

Putting into operation for the first time ............................................................. 3-10

Running-in period ............................................................................................ 3-10

Check lists ....................................................................................................... 3-11

Start-up checklist ............................................................................................. 3-11

Operation checklist .......................................................................................... 3-12

Parking checklist .............................................................................................. 3-12

Machine travel ........................................................................................................ 3-13

Preheating start switch .................................................................................... 3-13

Throttle ............................................................................................................. 3-13

Automatic engine speed setting (option) ................................................................ 3-13

Multifunctional display ............................................................................................ 3-14

Adjustment of multifunctional display ............................................................... 3-16

......................................................................................................................... 3-16

Machine status multifunctional display ............................................................ 3-17

Before starting the engine ...................................................................................... 3-18

Starting the engine: general ............................................................................. 3-19

Starting with the immobilizer – internal transponder (option) ................................. 3-19

Jump-starting the engine (supply battery) .............................................................. 3-21

Starting at low temperatures .................................................................................. 3-22

When the engine has started ................................................................................. 3-22

Special instructions for machine travel on public roads ......................................... 3-23

Travel position ................................................................................................. 3-23

Travel levers .................................................................................................... 3-23

High speed ....................................................................................................... 3-24

Starting machine travel .................................................................................... 3-24

Hydraulic brake ................................................................................................ 3-25

Mechanical brake ............................................................................................. 3-25

OM EZ53 us - Edition 1.0 * BaEZ53us1_0IVZ.fm I-3

Table of contents

Machine travel on slopes ....................................................................................... 3-26

Parking the machine .............................................................................................. 3-29

Stabilizer blade operation ...................................................................................... 3-30

Light system ........................................................................................................... 3-31

Working lights .................................................................................................. 3-31

Roof lights (option) .......................................................................................... 3-31

Interior light ...................................................................................................... 3-32

Rotating beacon (option) ................................................................................. 3-32

Cabin heating and ventilation ................................................................................ 3-33

Heating adjustment .......................................................................................... 3-33

Air conditioning (option) ......................................................................................... 3-34

Recirculated air mode ...................................................................................... 3-34

Wiper/wash system ................................................................................................ 3-35

Washer system reservoir ................................................................................. 3-35

Operator seat ......................................................................................................... 3-36

Weight adjustment ........................................................................................... 3-37

Height adjustment ............................................................................................ 3-37

Horizontal adjustment ...................................................................................... 3-37

Backrest adjustment ........................................................................................ 3-37

Seat (air suspension option) .................................................................................. 3-38

Weight adjustment ........................................................................................... 3-39

Height adjustment ............................................................................................ 3-39

Horizontal adjustment ...................................................................................... 3-39

Seat depth adjustment ..................................................................................... 3-39

Backrest adjustment ........................................................................................ 3-40

Adjusting the head rest .................................................................................... 3-40

Horizontal suspension ..................................................................................... 3-40

Seat belt ................................................................................................................. 3-41

Mirrors (option) ...................................................................................................... 3-43

Safety instructions ........................................................................................... 3-43

Adjusting the mirrors ........................................................................................ 3-43

Front window ......................................................................................................... 3-45

Opening the front window ................................................................................ 3-45

Closing the front window ................................................................................. 3-46

Opening the lower front window ...................................................................... 3-47

Closing the lower front window ........................................................................ 3-47

Opening the whole front window ..................................................................... 3-48

Closing the whole front window ....................................................................... 3-49

Opening the front window to a gap .................................................................. 3-50

Opening and closing the side window ................................................................... 3-50

Mounting/removing the canopy shatter protection (option) .................................... 3-51

Door ....................................................................................................................... 3-52

Entry and exit ......................................................................................................... 3-54

Armrest adjustment ................................................................................................ 3-56

Engine cover .......................................................................................................... 3-56

Battery master switch ............................................................................................ 3-57

Raising the cabin ................................................................................................... 3-58

Towing the machine ............................................................................................... 3-61

Crane-lifting the machine ....................................................................................... 3-62

Loading and transporting the machine .................................................................. 3-64

Safety instructions ........................................................................................... 3-64

Tying down the machine ........................................................................................ 3-65

Traveling signal (option) ........................................................................................ 3-65

Protective structures .............................................................................................. 3-66

Definition of the term “Protective Structure” .................................................... 3-66

Mechanical integrity ............................................................................................... 3-66

Definition of FOPS/Front Guard levels ............................................................ 3-66

I-4 OM EZ53 us - Edition 1.0 * * BaEZ53us1_0IVZ.fm

Table of contents

Responsibility for machine equipped with protective structures ...................... 3-66

Protective FOPS structure/small screen – level I ............................................ 3-67

Protective FOPS structure/large screen – level II (option) ............................... 3-68

Protective Front Guard structure level II (option) ............................................. 3-69

Shatter protection (option) ............................................................................... 3-71

Emergency exit ................................................................................................ 3-73

Emergency exit for cabin equipped with protective Front Guard structure ...... 3-73

Machine operation ................................................................................................. 3-74

General safety instructions .............................................................................. 3-74

Control levers/ISO controls: overview .................................................................... 3-75

Control lever on the left .................................................................................... 3-75

Hammer pedal cover ....................................................................................... 3-75

Boom operation ............................................................................................... 3-76

Control lever on the right ................................................................................. 3-76

Lowering the boom with the engine stopped ................................................... 3-76

Upper carriage rotation .................................................................................... 3-76

Swivel unit brake .............................................................................................. 3-77

Functional check of swivel unit brake .............................................................. 3-78

Changeover valve for SAE/ISO controls (option) ................................................... 3-80

Control lever on the left .................................................................................... 3-80

Control lever on the right ................................................................................. 3-80

Directional valve position ................................................................................. 3-80

Directional valve .............................................................................................. 3-81

Control lever with proportional controls (option): overview .................................... 3-82

Function ........................................................................................................... 3-82

Control lever on the left .................................................................................... 3-83

Changeover between auxiliary hydraulics and boom swivel ........................... 3-83

Switching the status indicator on/off for auxiliary hydraulics/boom swivel ....... 3-83

Operating the boom/auxiliary hydraulics .......................................................... 3-84

Hammer operation ........................................................................................... 3-84

Adjusting control response .............................................................................. 3-85

Characteristic curve status indicator ................................................................ 3-85

Lowering the boom with the engine stopped ................................................... 3-86

Releasing pressure .......................................................................................... 3-86

Control lever if equipped with 3rd control circuit (option): overview ....................... 3-87

Control lever on the left .................................................................................... 3-87

Boom swivel controls ....................................................................................... 3-87

Control lever on the right ................................................................................. 3-88

Right control lever if equipped with proportionally controlled 3rd control circuit

(option) ............................................................................................................. 3-88

Lowering the boom with the engine stopped ................................................... 3-89

Releasing pressure .......................................................................................... 3-89

Tilting the upper carriage – Vertical Digging System (option) ................................ 3-90

Operation ......................................................................................................... 3-91

Releasing the pressure on the work hydraulics ..................................................... 3-92

Releasing pressure .......................................................................................... 3-92

Pressure release with proportional controls (option) ....................................... 3-92

Re-equipping attachments ..................................................................................... 3-93

Specific safety instructions .............................................................................. 3-93

Removing a bucket .......................................................................................... 3-93

Installing a bucket ............................................................................................ 3-94

Quickhitch (option) ................................................................................................. 3-94

Hydraulic Easy Lock quickhitch (option) ................................................................ 3-96

Picking up an attachment ................................................................................ 3-97

Setting down an attachment ............................................................................ 3-99

Powertilt (option) .................................................................................................. 3-101

Re-equipping ................................................................................................. 3-101

OM EZ53 us - Edition 1.0 * BaEZ53us1_0IVZ.fm I-5

Table of contents

Operation ....................................................................................................... 3-102

Right control lever (Powertilt) ........................................................................ 3-102

Connections for auxiliary hydraulics .................................................................... 3-103

Quickhitch couplings ...................................................................................... 3-103

Safe load indicator (option) .................................................................................. 3-104

Safety feature “Hose burst valve” (option) ........................................................... 3-106

Applications with lifting gear ................................................................................ 3-106

Lifting gear applications ................................................................................. 3-107

Fastening loads ............................................................................................. 3-107

Work area assessment and preparation .............................................................. 3-107

Examining the site ......................................................................................... 3-107

Preparing the ground ..................................................................................... 3-107

Working with the machine .................................................................................... 3-108

Working with the standard bucket ................................................................. 3-108

Inadmissible work .......................................................................................... 3-108

General information regarding work operation .............................................. 3-109

Work position of machine .............................................................................. 3-110

Bucket position when digging ........................................................................ 3-110

Excavating trenches ...................................................................................... 3-111

Loading .......................................................................................................... 3-112

Grading .......................................................................................................... 3-112

Excavating trenches sideways ...................................................................... 3-112

Working alongside trenches .......................................................................... 3-113

Stabilizer blade at rear ................................................................................... 3-113

Further recommendations for digging ............................................................ 3-114

Loading vehicles ............................................................................................ 3-114

Freeing the machine ...................................................................................... 3-114

Grading ................................................................................................................ 3-114

Grading .......................................................................................................... 3-114

Exhaust gas treatment (Tier IV) ........................................................................... 3-115

Regeneration push button ............................................................................. 3-116

Automatic regeneration mode ....................................................................... 3-117

Manual regeneration ...................................................................................... 3-118

Malfunctions

Engine warning lights ............................................................................................... 4-1

Engine and engine-oil warning lights ....................................................................... 4-2

Diesel particulate filter indicator lights ............................................................... 4-3

Malfunctions (display element/multifunctional display) ............................................ 4-4

General malfunctions ............................................................................................... 4-6

Engine error messages ..................................................................................... 4-6

Malfunctions of the Powertilt unit ............................................................................. 4-8

Proportional controls (option) diagnosis display ...................................................... 4-9

Maintenance

Introduction .............................................................................................................. 5-1

Safety-relevant parts ................................................................................................ 5-1

Fuel system ............................................................................................................. 5-2

Refueling with a stationary fuel pump ................................................................ 5-3

Refueling with a fuel-filling pump (option) .......................................................... 5-3

Fuel-filling pump status indicators ..................................................................... 5-4

Stationary fuel pumps ........................................................................................ 5-5

Bleeding the fuel system ................................................................................... 5-6

Fuel prefilter with water separator ..................................................................... 5-7

Emptying the water separator on the fuel prefilter ............................................. 5-7

Engine lubrication system ........................................................................................ 5-8

Checking the engine oil level ............................................................................. 5-8

Adding engine oil ............................................................................................... 5-9

I-6 OM EZ53 us - Edition 1.0 * * BaEZ53us1_0IVZ.fm

Table of contents

Engine and hydraulics cooling system ................................................................... 5-10

Specific safety instructions .............................................................................. 5-10

Checking the coolant level/adding coolant ...................................................... 5-11

Air filter ................................................................................................................... 5-13

Checking the air intake .................................................................................... 5-13

V-belt ...................................................................................................................... 5-13

Hydraulic system .................................................................................................... 5-14

Specific safety instructions .............................................................................. 5-14

Checking the hydraulic oil level ....................................................................... 5-15

Adding hydraulic oil .......................................................................................... 5-16

Important information on the use of biodegradable oil ..................................... 5-17

Checking hydraulic pressure lines ................................................................... 5-18

Tracks .................................................................................................................... 5-19

Checking the track tension of the rubber tracks .............................................. 5-19

Checking steel track tension (option) ............................................................... 5-20

Adjusting track tension ..................................................................................... 5-20

Traveling drive ....................................................................................................... 5-22

Checking the oil level and adding oil ............................................................... 5-22

Draining oil ....................................................................................................... 5-22

Maintenance of attachments .................................................................................. 5-23

Electrical system .................................................................................................... 5-23

Servicing and maintenance at regular intervals ............................................... 5-23

Instructions concerning specific components .................................................. 5-23

Alternator ......................................................................................................... 5-23

Battery ............................................................................................................. 5-24

General maintenance ............................................................................................. 5-26

Cleaning ........................................................................................................... 5-26

General instructions for all areas of the machine ............................................ 5-26

Inside the cabin ................................................................................................ 5-26

Cleaning the seat belt ...................................................................................... 5-27

Exterior of the machine .................................................................................... 5-27

Engine compartment ........................................................................................ 5-27

Threaded fittings and attachments .................................................................. 5-27

Pivots and hinges ............................................................................................ 5-27

Overview of lubrication points ................................................................................ 5-28

Parking the machine ........................................................................................ 5-29

Lubrication points on the boom, bucket and stick cylinders ............................. 5-29

Lubrication points on the boom and stick ........................................................ 5-30

Joint rod lubrication point ................................................................................. 5-31

Lubrication points on the stabilizer blade and stabilizer blade cylinder ........... 5-31

Lubrication points on the swiveling cylinder and swiveling console ................. 5-32

Lubrication points on live ring (ball bearing) .................................................... 5-33

Lubrication points of live ring teeth .................................................................. 5-34

Powertilt lubrication points (option) .................................................................. 5-35

Lubrication points of hydraulic quickhitch (option) ........................................... 5-35

Control lever base lubrication points ................................................................ 5-36

VDS lubrication points (option) ........................................................................ 5-36

Preparatory work before taking out of service ....................................................... 5-37

Maintenance if the machine is out of service for a longer period of time ............... 5-37

Putting into operation again ............................................................................. 5-37

Fluids and lubricants .............................................................................................. 5-38

Oil grades for the diesel engine, depending on temperature ........................... 5-39

Additional oil change and filter replacement (hydraulic system) ...................... 5-39

Oil grades for the hydraulic system, depending on temperature ..................... 5-40

Maintenance overview ........................................................................................... 5-41

Maintenance label ............................................................................................ 5-41

Maintenance plan ............................................................................................ 5-43

OM EZ53 us - Edition 1.0 * BaEZ53us1_0IVZ.fm I-7

Table of contents

Technical data

Engine ...................................................................................................................... 6-1

Operating hydraulics ................................................................................................ 6-1

Maximum speed ...................................................................................................... 6-1

Traveling drive ......................................................................................................... 6-1

Tracks ...................................................................................................................... 6-2

Stabilizer blade ........................................................................................................ 6-2

Electrical system ...................................................................................................... 6-2

Fuse box in instrument panel ............................................................................ 6-2

Main fuse box with relays underneath the cabin ............................................... 6-3

Noise levels ............................................................................................................. 6-4

Vibration ................................................................................................................... 6-5

Coolant compound table .......................................................................................... 6-8

Powertilt ................................................................................................................... 6-8

Tightening torques ................................................................................................... 6-9

Model-specific tightening torques ...................................................................... 6-9

Tightening torques for hydraulic threaded fittings (dry assembly) ..................... 6-9

Tightening torques for high-resistance threaded fittings .................................. 6-11

Weight indications .................................................................................................. 6-12

Model EZ53 dimensions ........................................................................................ 6-13

Model EZ53 dimensions VDS ................................................................................ 6-15

Lift capacity table EZ53 ......................................................................................... 6-17

Lift capacity table EZ53 rear weight (option) ......................................................... 6-18

Lift capacity table EZ53 long stick (option) ............................................................ 6-19

Lift capacity table EZ53 long stick, rear weight (option) ........................................ 6-20

Lift capacity table EZ53 VDS short stick (option) ................................................... 6-21

Lift capacity table EZ53 VDS short stick, rear weight (option) ............................... 6-22

Lift capacity table EZ53 VDS long stick (option) .................................................... 6-23

Lift capacity table EZ53 VDS long stick, rear weight (option) ................................ 6-24

Safety instructions – stability table .................................................................. 6-25

I-8 OM EZ53 us - Edition 1.0 * * BaEZ53us1_0SIX.fm

Index

A

Abbreviations .........................................................................................1-1

Adjustment of display ...........................................................................3-14

Air filter .................................................................................................5-13

Air intake ..............................................................................................5-13

B

Battery master switch ..........................................................................3-57

Biodegradable oil .................................................................................5-17

C

Check lists ...........................................................................................3-11

Coolant temperature ..............................................................................3-7

Crane-lifting .........................................................................................3-62

D

Designated use and exemption from liability .........................................2-2

Diesel particulate filter .......................................................................3-115

Automatic regeneration ...............................................................3-117

Manual regeneration ...................................................................3-118

Diesel particulate filter data ...................................................................3-9

Downhill machine operation .................................................................3-28

Driving on public roads ........................................................................3-23

Driving the excavator ...........................................................................3-13

E

Emptying the water separator on the fuel prefilter .................................5-7

Enabling the 3rd control circuit ..........................................................3-102

Engine error ...........................................................................................3-9

Engine oil pressure ................................................................................3-6

Engine speed .........................................................................................3-8

Engine stop ............................................................................................3-6

Exhaust-gas temperature ......................................................................3-6

F

Fire extinguisher ..................................................................................1-22

Fluids and lubricants ............................................................................5-38

Fuel level indicator .................................................................................3-8

H

Heating ................................................................................................3-33

Hose burst valve (option) ...................................................................3-106

Hour meter .............................................................................................3-8

I

Important information

On this Operator’s Manual ..............................................................1-1

Indicator lights and warning lights ..........................................................3-6

Interior light ..........................................................................................3-32

L

Legal regulations ...................................................................................1-6

Light system .........................................................................................3-31

Lowering the boom with the engine stopped .................... 3-76, 3-86, 3-89

M

Machine

Brief description .............................................................................. 1-3

Fields of application ........................................................................ 1-4

Loading and transporting .............................................................. 3-64

Overview ........................................................................................ 1-2

Machine error ........................................................................................ 3-9

Maintenance

Adding coolant .............................................................................. 5-11

Adding engine oil ............................................................................ 5-9

Adding hydraulic oil ...................................................................... 5-16

Air filter ......................................................................................... 5-13

Biodegradable oil .......................................................................... 5-17

Bleeding the fuel system ................................................................ 5-6

Checking the coolant level ........................................................... 5-11

Checking the engine oil level .......................................................... 5-8

Checking the hydraulic oil level .................................................... 5-15

Cleaning ....................................................................................... 5-26

Electrical system .......................................................................... 5-23

Engine and hydraulics cooling system ......................................... 5-10

Engine lubrication system .............................................................. 5-8

Fluids and lubricants .................................................................... 5-38

Fuel system .................................................................................... 5-2

General maintenance ................................................................... 5-26

Hydraulic pressure lines ............................................................... 5-18

Hydraulic system .......................................................................... 5-14

Instructions concerning specific components ............................... 5-23

Pivots and hinges ......................................................................... 5-27

Servicing and maintenance at regular intervals ........................... 5-23

Threaded fittings ........................................................................... 5-27

Track maintenance ....................................................................... 5-19

V-belt ............................................................................................ 5-13

Maintenance label ............................................................................... 5-41

Maintenance meter ............................................................................... 3-8

Maintenance plan ................................................................................ 5-43

Malfunctions

Diesel particulate filter indicator lights ............................................ 4-3

Engine and engine-oil warning lights .............................................. 4-2

Error message ................................................................................ 4-6

General malfunctions ..................................................................... 4-6

Malfunctions (display element/multifunctional display) ................... 4-4

Multifunctional display ......................................................................... 3-14

O

Operation .............................................................................................. 3-1

3rd control circuit (option) ............................................................. 3-87

Before starting the engine ............................................................ 3-18

Parking the machine ..................................................................... 3-31

Starting machine travel ................................................................. 3-23

Starting the engine ....................................................................... 3-19

Vario (option) ................................................................................ 3-92

Operation in water ............................................................................. 3-109

Operation near the sea ..................................................................... 3-110

Index

I

OM EZ53 us - Edition 1.0 * BaEZ53us1_0SIX.fm I-9

Index

P

Parking the machine on slopes ............................................................3-29

Preheating .............................................................................................3-6

Preheating start switch ........................................................................3-13

Preparing for maintenance and repair work .........................................2-14

Putting into operation .............................................................................3-5

Check lists .....................................................................................3-11

Putting into operation for the first time ..........................................3-10

Safety instructions .........................................................................3-10

R

Refueling with a fuel-filling pump (option) ..............................................5-3

Refueling with a stationary fuel pump ....................................................5-3

Regeneration disabled ...........................................................................3-6

Regeneration required ...........................................................................3-6

Rotating beacon ...................................................................................3-32

Running-in period ................................................................................3-10

S

Safe load indicator light .........................................................................3-7

Safety instructions .................................................................................2-1

General conduct ..............................................................................2-3

Identification ....................................................................................2-1

Trailers and attachments ..............................................................2-11

Seat (air suspension option) ................................................................3-38

Seat adjustment ...................................................................................3-36

Backrest adjustment .....................................................................3-37

Horizontal adjustment ......................................................... 3-37, 3-39

Seat depth adjustment ..................................................................3-39

Weight adjustment .............................................................. 3-37, 3-39

Seat belt ...............................................................................................3-41

Setting the date ....................................................................................3-15

Setting the time ....................................................................................3-15

Shatter protection ........................................................................ 2-8, 3-51

Side window .........................................................................................3-50

Soot load ............................................................................................3-116

Starting aid ...........................................................................................3-21

T

Technical data .......................................................................................6-1

Dimensions ...................................................................................6-13

Electrical system .............................................................................6-2

Engine .............................................................................................6-1

Noise levels .....................................................................................6-4

Operating hydraulics .......................................................................6-2

Vibration ..........................................................................................6-5

Tilting the upper carriage .....................................................................3-90

Time indication .......................................................................................3-8

Track maintenance ..............................................................................5-19

U

Uphill machine operation .....................................................................3-28

V

Ventilation ............................................................................................3-33

Ventilation, fresh air ......................................................................3-33

W

Warranty ................................................................................................ 2-2

Washer system .................................................................................... 3-35

Reservoir ...................................................................................... 3-35

Wiper ................................................................................................... 3-35

Working

Freeing the machine ...................................................................3-114

Recommendations ..................................................................... 3-114

I-10 OM EZ53 us - Edition 1.0 * * BaEZ53us1_0SIX.fm

Index

OM EZ53 us – Edition 1.0 * EZ53b110.fm 1-1

Introduction

1 Introduction

1.1 Information on this Operator’s Manual

The Operator’s Manual is stored in the document box behind the operator seat.

This Operator’s Manual contains important information on how to work safely, correctly

and economically with the machine. Therefore, it aims not only at new personnel, but it

also serves as a reference for experienced personnel. It helps to avoid hazardous situa-

tions and reduce repair costs and downtimes. Furthermore, the reliability and the service

life of the machine will be increased by following the instructions in the Operator’s Manual.

This is why the Operator’s Manual must always be kept at hand in the machine.

Your own safety, as well as the safety of others, depends to a great extent on how the

machine is moved and operated. Carefully read the Operator’s Manual before putting the

machine into operation. This Operator’s Manual will help to familiarize yourself more easily

with the machine, thereby enabling you to use it more safely and efficiently.

Follow chapter “Safety Instructions” in particular. As a rule, keep the following in mind:

Information!

Careful and prudent working is the best way to avoid accidents.

Operational safety and readiness of the machine do not only depend on your skill, but also

on maintenance and servicing of the machine. This is why regular maintenance and ser-

vicing is absolutely necessary.

Extensive maintenance and repair work must always be performed by an expert with

appropriate training. Use only original spare parts for repairs. This ensures operational

safety and readiness of your machine, and maintains its value.

• Special equipment and superstructures are not described in this Operator’s Manual.

• Wacker Neuson reserves the right to improve the technical standard of our machines

without adapting the Operator’s Manual.

• Modifying Wacker Neuson products and fitting them with additional equipment and

attachments not included in our delivery program requires Wacker Neuson’s written

authorization, otherwise warranty and product liability for possible damage caused by

these modifications shall not be applicable.

• Subject to modifications and printing errors.

Your Wacker Neuson dealer will be pleased to answer any further questions regarding the

machine or the Operator’s Manual.

Abbreviations/symbols

• Identifies a list

• Subdivision within lists or an activity. Follow the steps in the recommended order

☞Identifies an activity

➥Description of the effects or results of an activity

This symbol shows the travel direction – for better orientation in figures and

graphics.

1-2 OM EZ53 us – Edition 1.0 * * EZ53b110.fm

Introduction

1.2 Machine overview

Fig. 1: Machine outside views

1 Roof lights (option)

2 Working light on boom

3 Travel gear

4 Stabilizer blade

5 Engine cover

6 Handholds

7 Reservoir filler inlet

8 Exhaust pipe

9 Lifting eye/tie-down point

10 Rotating beacon (option)

11 Auxiliary hydraulics

12 Reservoir cover

13 Door arrester

14 Door handle and lock

15 Counterweight (option)

1

3

5

9

2

7

10

8

4

6

11

8

1

12

13

14

15

11

OM EZ53 us – Edition 1.0 * EZ53b110.fm 1-3

Introduction

Overview of model designations and trade names

1.3 Brief description

The Wacker Neuson model EZ53 track excavator is a self-propelled work machine.

The excavator is a powerful, highly flexible, efficient and environmentally friendly construc-

tion machine. They are mainly used for loosening and moving earth, in particular for dig-

ging and filling up construction pits, for example. A wide range of attachments offers a

large number of applications, for example hammer operation or bulk-material handling with

a grab.

Other possible applications can be found in chapter Chapter 1.4 “Fields of application,

attachments”.

The main components of the machine are:

• Turbodiesel engine

• Hydraulic and electrical components

• Electronic multifunctional display

• Cabin (option)

•Boom

• Travel gear

• Live ring

• Stabilizer blade

Information!

The machine can be equipped with the “Telematic” option (for transmitting

operating data, location, etc. via satellite)!

The diesel engine permanently drives a twin axial variable displacement pump whose oil

flow is sent to the control valve. Depending on actuation, each pump supplies a hydraulic

motor or the operating hydraulics with oil.

Shock cartridges (option)

The auxiliary hydraulics are equipped with Schock cartridges to compensate pressure

peaks in the hydraulic system.

Cooling system

The coolant temperature and level is monitored with the indication in the multifunctional

display of the machine.

Zero tail

The upper carriage (without counterweight/option) does not protrude beyond the width of

the machine during rotation.

Cabin

The cabin has been specially designed for protection in case of an accident.

• ROPS (Roll Over Protective Structure) and TOPS (Tip Over Protective Structure)

tested cabin.

• FOPS (Falling Object Protective Structure) – option.

Machine model/machine designation Trade name

E05-10 EZ53

1-4 OM EZ53 us – Edition 1.0 * * EZ53b110.fm

Introduction

1.4 Fields of application, attachments

The attachments will decide in the first place how the machine is used.

NOTICE

In order to avoid damage to the machine, only the attachments listed below

have been certified for installation on the machine.

• Contact a Wacker Neuson service center if you wish to use other attachments.

Using attachments of other manufacturers, or attachments that have been released for

other machine types, can reduce the machine’s output and stability considerably, and can

also cause damage to the machine and injury to the operator or the personnel.

Always compare the weight of the attachment and its maximum payload with the indica-

tions in the lift capacity table. Never exceed the maximum payload stated in the lift capac-

ity table.

Information!

Please refer to the Operator’s and maintenance manual of the attachment

manufacturer for using and performing maintenance on attachments such as

hammers, grabs, etc.

Use: attachment

Description of attachment Weight Capacity Remarks

Mechanical quickhitch 71 kg (156.53 lbs)

Required for operation of the Wacker Neuson

quickhitch system

Easy Lock quickhitch 81 kg (178.57 lbs)

Powertilt with Easy Lock 187 kg (412.26 lbs)

Hammer console 62 kg (136.69 lbs)

Backhoe bucket 340 mm (13.39 in)

79 kg (174.17 lbs) 0.058 m³ (2.05 ft³)

103 kg (227.08 lbs) 0.058 m³ (2.05 ft³) Mechanical quickhitch

Backhoe bucket 350 mm (13.78 in) 95 kg (209.44 lbs) 0.095 m³ (3.35 ft³) Easy Lock quickhitch

Backhoe bucket 400 mm (15.75 in)

100 kg (220.46 lbs) 0.074 m³ (2.61 ft³)

112 kg (246.91 lbs) 0.074 m³ (2.61 ft³) Mechanical quickhitch

98 kg (216.05 lbs) 0.109 m³ (3.85 ft³) Easy Lock quickhitch

Backhoe bucket 500 mm (19.68 in)

100 kg (220.46 lbs) 0.116 m³ (4.10 ft³)

113 kg (249.12 lbs) 0.136 m³ (4.80 ft³) Easy Lock quickhitch

Backhoe bucket 600 mm (23.62 in) 125 kg (275.58 lbs) 0.164 m³ (5.79 ft³) Easy Lock quickhitch

Backhoe bucket 650 mm (25.59 in)

115 kg (253.53 lbs) 0.160 m³ (5.65 ft³)

137 kg (302.03 lbs) 0.130 m³ (4.59 ft³) Mechanical quickhitch

Backhoe bucket 650 mm (25.6 in) 150 kg (331 lbs.) 0.2 m³ (7 ft³)

OM EZ53 us – Edition 1.0 * EZ53b110.fm 1-5

Introduction

Backhoe bucket 700 mm (27.56 in) 136 kg (299.83 lbs) 0.191 m³ (6.75 ft³) Easy Lock quickhitch

Backhoe bucket 800 mm (31.50 in) 151 kg (332.90 lbs) 0.218 m³ (7.70 ft³) Easy Lock quickhitch

Backhoe bucket 850 mm (33.46 in)

138 kg (304.24 lbs) 0.218 m³ (7.70 ft³)

161 kg (354.94 lbs) 0.175 m³ (6.18 ft³) Mechanical quickhitch

Ditch cleaning bucket 1.2 m (47.24 in)

126 kg (277.78 lbs) 0.205 m³ (7.24 ft³)

169 kg (372.58 lbs) 0.205 m³ (7.24 ft³) Mechanical quickhitch

132 kg (291 lbs) 0.174 m³ (6.14 ft³) Easy Lock quickhitch

Ditch cleaning bucket 1.4 m (55.11 in)

145 kg (319.67 lbs) 0.238 m³ (8.40 ft³)

187 kg (412.26 lbs) 0.238 m³ (8.40 ft³) Mechanical quickhitch

147 kg (324.08 lbs) 0.205 m³ (7.24 ft³) Easy Lock quickhitch

Ditch cleaning bucket 1.5 m (59.05 in) 155 kg (557.77 lbs) 0.220 m³ (7.77 ft³) Easy Lock quickhitch

Offset bucket 1.2 m (47.24 in)

200 kg (440.92 lbs) 0.110 m³ (3.88 ft³)

134 kg (295.42 lbs) 0.110 m³ (3.88 ft³) Mechanical quickhitch

231 kg (509.27 lbs) 0.145 m³ (5.12 ft³) Easy Lock quickhitch

Offset bucket 1.4 m (55.11 in)

216 kg (476.20 lbs) 0.130 m³ (4.59 ft³)

140 kg (308.65 lbs) 0.130 m³ (4.59 ft³) Mechanical quickhitch

247 kg (544.54 lbs) 0.170 m³ (6 ft³) Easy Lock quickhitch

Hydraulic hammer NE 28 285 kg (628.32 lbs)

Hydraulic hammer NE 36 350 kg (771.62 lbs)

Description of attachment Weight Capacity Remarks

1-6 OM EZ53 us – Edition 1.0 * * EZ53b110.fm

Introduction

1.5 Regulations

Requirements to be met by the user

Earth moving machines may be traveled and serviced only by persons who meet the fol-

lowing requirements:

• 18 years or older

• Physically and mentally suited for this work

• Persons have been instructed in traveling and servicing the earth moving machine and

have proven their qualifications to the contractor

• Persons are expected to perform work reliably.

• Users have been appointed by the contractor for traveling and servicing the earth

moving machine.

• Get informed on and follow the legal regulations of your country.

Target-group definition

This Operator’s Manual is intended for professional construction site personnel.

Any operator must have fully read and understood this Operator’s Manual completely.

A dealer or person renting the machine must instruct the operator and have this confirmed

in writing.

Operator qualification and requirements for safe operation

Among other things, safe machine operation depends on the following points:

• Machine model and equipment.

• Machine maintenance.

• Work and travel speed.

• Nature of ground and work environment.

The most important points are the operator’s qualification and power of judgement. A well-

trained operator following the Operator’s Manual and maintenance plan ensures a long

service life and durability of the machine.

Specific training enables the operator to acquire, among other things, the following skills:

• Correct assessment of work situations.

• Feeling for the machine.

• Recognition of possible risk situations.

• Safe working by making the correct decisions for man, machine and the environment.

The operator is at risk if the machine is not operated correctly.

Follow the operating procedures and instructions described for the machine.

Access to the machine or machine operation is prohibited for children and persons under

the influence of alcohol, drugs or medicine.

OM EZ53 us – Edition 1.0 * EZ53b110.fm 1-7

Introduction

1.6 EC Declaration of Conformity EZ53

The indications specified above correspond to the existing information at time of going to press. They have possibly changed in the mean-

time (refer to the original declaration of conformity supplied with the machine). Applies to EU countries, and countries with legislation sim-

ilar to that of the EU. Applies to all machines with CE marks that have not been modified without authorization since the product was

placed on the market.

Manufacturer

Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria

Product

Declaration of conformity

Notified body according to Directive 2006/42/EC, appendix XI:

DGUV Test-, Prüf- und Zertifizierungsstelle

Fachausschuss Bauwesen, Landsberger Str. 309, 80687 Munich, Germany

Distinguishing EU number 0515

Notified body involved in procedure

TÜV SÜD Industrie Service GmbH

Westendstr. 199

D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations of the following Directives and standards:

2006/42/EC, 2005/88/EC, 2000/14/EC;

DIN EN ISO 12100:2010, DIN EN 474-1:2006+A4:2013, DIN EN 474-5:2006+A3:2013, DIN EN 3471:2010,

EN ISO 3744:2010, DIN EN ISO 3449:2008

Authorized representative for the compilation of technical documentation

Thomas Köck, team leader technical documentation

Flughafenstr. 7

4063 Hörsching

Austria

Machine designation Hydraulic excavator

Model/version E05-10 Tier IV

Trade name EZ53

Serial number --

Output in kW 45.5

Measured sound power level dB(A) 98

Guaranteed sound power level dB(A) 98

Johannes Mahringer,

Managing director

EC Declaration of Conformity

1-8 OM EZ53 us – Edition 1.0 * * EZ53b110.fm

Introduction

1.7 Labels

DANGER

Injury hazard due to missing or damaged labels!

Missing or incomplete warning and information labels can lead to situations with serious

injury or death.

• Do not remove warning and information labels.

• Immediately replace damaged warning and information labels.

Information!

Type, quantity and position of the labels depend on options, country and

machine.

Serial number

The serial number is stamped on the machine chassis. It is also located on the type label.

Type label information (example):

Field below Wacker Neuson logo:HYDRAULIC EXCAVATOR

Fahrzeug Seriennummer/serial no./no. de série:Serial number of machine

Fahrzeug Modell/model/modèle:Machine designation

Leistung/performance:Engine output

Typ/version:Machine type

Betriebsgewicht/operating weight/poids en charge:Operating weight

Transportgewicht/transport weight/poids en transport:Transport weight

G. Gew./GWR/PTAC:Gross weight rating (permissible)

Max. Nutzlast/max. payload/max. charge utile:Maximum payload

Zul. Achslast vorne/front GAWR/PNBE AV:Front gross axle weight rating

Zul. Achslast hinten/rear GAWR/PNBE AR:Rear gross axle weight rating

EWG Nr./CEE no.:EEC check number

Baujahr/model year/année fabr.:year of construction

Other information – see chapter 6 Technical data on page 6-1

Fig. 2: Position of the type label

Fig. 3: Type label (symbolic representation)

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Wacker Neuson EZ53 User manual

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