Krone BA RX 430 GL Operating instructions

Type
Operating instructions
Original operating instructions
Document number: 150000954_06_en
Version: 20/10/2022
Loading and Forage Transport Wagon
RX 430 GL
From machine number: 1109301
2
RX 430 GL
Original operating instructions 150000954_06_en
Contact
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Straße 10
48480 Spelle
Germany
Telephone main office + 49 (0) 59 77/935-0
Telefax main office + 49 (0) 59 77/935-339
Telefax spare parts warehouse na-
tional territory
+ 49 (0) 59 77/935-239
Telefax spare parts warehouse export + 49 (0) 59 77/935-359
Internet www.landmaschinen.krone.de
https://mediathek.krone.de/
For information on your KRONE machines, also refer to mykrone.green. After you have
registered, you can generate and manage your machines via the machine number so that you
can view the machine data. Via your personal account, you can also access all KRONE
Services.
Information for enquiries and orders
Model
Vehicle identification number
Year of manufacture
Contact data of your dealer
Table of contents
RX 430 GL
Original operating instructions 150000954_06_en 3
1 Information on This Document...............................................................................................10
1.1 Validity .......................................................................................................................................10
1.2 Significance of the document.....................................................................................................10
1.3 Re-ordering ................................................................................................................................10
1.4 Applicable documents................................................................................................................10
1.5 Target group of this document ...................................................................................................10
1.6 How to use this document..........................................................................................................10
1.6.1 Directories and references.........................................................................................................10
1.6.2 Information on direction .............................................................................................................11
1.6.3 Term “machine”..........................................................................................................................11
1.6.4 Figures .......................................................................................................................................11
1.6.5 Scope of the document ..............................................................................................................11
1.6.6 Means of representation ............................................................................................................11
1.6.7 Conversion table ........................................................................................................................13
2 Safety ........................................................................................................................................16
2.1 Intended use ..............................................................................................................................16
2.2 Reasonably foreseeable misuse................................................................................................16
2.3 Service life of the machine.........................................................................................................17
2.4 Basic safety instructions ............................................................................................................17
2.4.1 Importance of operating instructions..........................................................................................17
2.4.2 Personnel qualification of the operating personnel ....................................................................17
2.4.3 Personnel qualification of the technicians..................................................................................18
2.4.4 Children in danger......................................................................................................................18
2.4.5 Connecting the machine ............................................................................................................18
2.4.6 Structural modifications on the machine ....................................................................................18
2.4.7 Additional equipment and spare parts .......................................................................................18
2.4.8 Jobs on the machine..................................................................................................................19
2.4.9 Operational safety: Technically sound condition........................................................................19
2.4.10 Danger zones.............................................................................................................................20
2.4.11 Ensuring functionality of safety devices .....................................................................................22
2.4.12 Personal protective equipment ..................................................................................................22
2.4.13 Safety sign on the machine........................................................................................................23
2.4.14 Road safety................................................................................................................................23
2.4.15 Parking the machine safely .......................................................................................................24
2.4.16 Consumables .............................................................................................................................24
2.4.17 Dangers arising from environment.............................................................................................25
2.4.18 Sources of danger on the machine ............................................................................................26
2.4.19 Dangers in connection with certain activities: climbing up and down ........................................27
2.4.20 Dangers in connection with certain activities: Working on the machine ....................................28
2.4.21 Dangers in connection with certain activities: working on wheels and tyres..............................29
2.4.22 Behaviour in dangerous situations and in case of accidents .....................................................29
2.5 Safety routines ...........................................................................................................................30
2.5.1 Shutting down and safeguarding the machine...........................................................................30
2.5.2 Securing raised machine and machine parts against lowering..................................................30
2.5.3 Carrying out oil level check and oil and filter element changes safely.......................................31
2.5.4 Running actuator test.................................................................................................................31
2.6 Safety sign on the machine........................................................................................................31
2.7 Information signs on the machine ..............................................................................................37
2.8 Safety features...........................................................................................................................41
2.8.1 SMV emblem .............................................................................................................................42
3 Data memory ............................................................................................................................43
4 Description of the machine.....................................................................................................44
4.1 Machine overview ......................................................................................................................44
4.2 Identification plate ......................................................................................................................46
4.3 Description of functions..............................................................................................................47
4.4 Description of hydraulic system functions..................................................................................50
5 Technical data ..........................................................................................................................51
5.1 Dimensions ................................................................................................................................51
Table of contents
4
RX 430 GL
Original operating instructions 150000954_06_en
5.2 Weights ......................................................................................................................................51
5.3 Loading volume..........................................................................................................................51
5.4 Technically permitted maximum speed (road travel) .................................................................51
5.5 Airborne noise emission.............................................................................................................51
5.6 Ambient temperature .................................................................................................................51
5.7 Tyres ..........................................................................................................................................52
5.8 safety chain................................................................................................................................52
5.9 Requirements for tractor - power ...............................................................................................52
5.10 Tractor requirements – hydraulics .............................................................................................52
5.11 Requirements for the tractor – electrics .....................................................................................53
5.12 Consumables .............................................................................................................................53
5.12.1 Oils.............................................................................................................................................53
5.12.2 Lubricating greases....................................................................................................................54
6 Operating and display elements.............................................................................................55
6.1 Drawbar keypad.........................................................................................................................55
6.2 Intake keypad.............................................................................................................................56
7 Commissioning ........................................................................................................................57
7.1 Checklist for initial operation ......................................................................................................57
7.2 Scope of delivery .......................................................................................................................57
7.3 Activating parking brake.............................................................................................................58
7.4 Adjusting the Drawbar Height ....................................................................................................59
7.5 Setting the driving height ...........................................................................................................61
7.5.1 Adjusting the driving height for the "hydraulic tandem unit" version .......................................... 61
7.5.2 Venting the hydraulic circuit of the unit ......................................................................................63
7.5.3 Lowering the machine................................................................................................................64
7.6 Setting forced steering ...............................................................................................................65
7.6.1 Adjusting the forced steering for the "hydraulic tandem unit" version........................................ 65
7.6.2 Adjusting the forced steering for the "electronic forced steering" version.................................. 66
7.6.3 Bleeding the hydraulic circuit at the riser pipe ...........................................................................67
7.7 Setting the tractor/machine combination for cornering ..............................................................67
7.8 Tracking the machine.................................................................................................................69
7.8.1 Engaging the machine for the "Hydraulic tandem unit" version ................................................. 69
7.9 Checking and adjusting system pressure ..................................................................................69
7.10 Adjusting the universal shaft ......................................................................................................71
7.11 Adapting hydraulic system .........................................................................................................72
8 Start-up .....................................................................................................................................73
8.1 Preparing the tractor ..................................................................................................................73
8.2 Connect the machine to the tractor............................................................................................74
8.3 Install the universal shaft ...........................................................................................................76
8.4 Connecting hydraulic hoses.......................................................................................................78
8.5 Connecting hydraulic brake (export) ..........................................................................................79
8.6 Connecting/disconnecting compressed air connections for the compressed air brake .............79
8.7 Connecting road travel lighting ..................................................................................................80
8.8 Connecting electronic braking system (EBS).............................................................................81
8.9 Mounting the safety chain (French export) ................................................................................82
8.10 Connecting the KRONE DS 100 operation unit .........................................................................83
8.11 Connecting the KRONE ISOBUS terminal (CCI800, CCI 1200)...............................................85
8.12 Connecting foreign ISOBUS terminal ........................................................................................87
8.13 Connecting joystick ....................................................................................................................88
8.14 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 .......................91
8.15 Mounting the safety chain ..........................................................................................................91
8.16 Adjusting the drawbar suspension .............................................................................................92
9 Operation ..................................................................................................................................93
9.1 Removing/mounting the safety device which prevents unauthorised use .................................93
9.2 Preparing the loading process ...................................................................................................94
9.3 Starting the loading process ......................................................................................................95
9.4 Ending the loading process........................................................................................................96
9.5 Preparing the unloading process ...............................................................................................96
Table of contents
RX 430 GL
Original operating instructions 150000954_06_en 5
9.6 Unloading process when automatic unloader deactivated.........................................................97
9.7 Unloading process when automatic unloading system activated...............................................97
9.8 Operating the support jack.........................................................................................................98
9.9 Releasing/applying the parking brake........................................................................................99
9.10 Fitting wheel chocks.................................................................................................................100
9.11 Folding down/up the ladder......................................................................................................100
9.12 Removing crop blockages........................................................................................................101
10 KRONE operation unit DS 100 ..............................................................................................103
10.1 Overview ..................................................................................................................................103
10.2 Switching the operation unit on/off...........................................................................................106
10.3 Call road travel screen .............................................................................................................106
10.4 Accessing the working screen .................................................................................................107
10.5 Releasing/locking self-steering axle.........................................................................................108
10.6 Activating loading/unloading mode ..........................................................................................109
10.7 Switching the working lights on/off...........................................................................................110
10.8 Lifting/lowering blade cassette.................................................................................................111
10.9 Lifting/lowering pick-up ............................................................................................................112
10.10 Lifting/lowering articulated drawbar .........................................................................................113
10.11 Open/close tailgate ..................................................................................................................114
10.12 Activating scraper conveyor supply/return ...............................................................................115
10.13 Swivelling chopping flap/front wall in/out .................................................................................116
10.14 Opening/closing loading space cover ......................................................................................117
10.15 Switching rapid traverse of scraper conveyor on/off ................................................................118
10.16 Drawbar control system ...........................................................................................................119
10.17 Automatic loading system ........................................................................................................120
10.18 Automatic unloader ..................................................................................................................122
10.19 Sensor test for digital and analogue sensors...........................................................................123
10.20 Actuator test for digital and analogue actuators.......................................................................125
10.21 Error messages........................................................................................................................127
10.22 Setting user preferences..........................................................................................................129
10.23 Displaying software version .....................................................................................................130
11 KRONE ISOBUS terminal (CCI 800, CCI1200) ....................................................................131
11.1 Touchable display ....................................................................................................................131
11.2 Switching terminal on/off..........................................................................................................132
11.3 Design of display......................................................................................................................133
11.4 Design of the KRONE machine application .............................................................................133
12 Foreign ISOBUS terminal ......................................................................................................135
12.1 Varying functions to KRONE ISOBUS terminal .......................................................................135
12.1.1 Acoustic signals .......................................................................................................................135
13 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200................ 136
14 Terminal - Machine Functions ..............................................................................................137
14.1 Status line ................................................................................................................................137
14.2 Keys .........................................................................................................................................139
14.3 Displays on the working screen ...............................................................................................144
14.4 Displays on the information bar ...............................................................................................146
14.5 ISOBUS Shortcut Button (ISB) ................................................................................................148
14.6 Calling Working Screens..........................................................................................................149
14.7 “Loading Operation”/”Unloading Operation” Working Screen ..................................................150
14.7.1 Releasing/locking self-steering axle.........................................................................................151
14.7.2 Lifting/Lowering Lift Axle ..........................................................................................................151
14.7.3 Calling Road Travel Screen .....................................................................................................152
14.7.4 Selecting other functions..........................................................................................................152
14.7.5 Selecting a menu Level............................................................................................................152
14.7.6 Selecting "Counter/Detail counter" menu................................................................................. 152
14.7.7 Raising/lowering blade cassette ..............................................................................................152
14.7.8 Raising/lowering drawbar.........................................................................................................153
14.7.9 Opening/closing loading space cover ......................................................................................153
14.7.10 Swivelling In/Out Front Wall.....................................................................................................154
Table of contents
6
RX 430 GL
Original operating instructions 150000954_06_en
14.7.11 Swivelling in/out chopping flap/pendulum flap .........................................................................154
14.7.12 Switching working light group on/off ........................................................................................154
14.7.13 Switching LED loading area lighting on/off ..............................................................................155
14.7.14 Open "Electronic forced steering" menu .................................................................................. 155
14.7.15 Switching the warning beacon on/off .......................................................................................155
14.8 “Loading operation” working screen.........................................................................................155
14.8.1 Automatic Loader.....................................................................................................................156
14.8.2 Activating/Deactivating Drawbar Control System ....................................................................159
14.8.3 Activating Scraper Conveyor Supply .......................................................................................160
14.8.4 Raising/Lowering Pick-up ........................................................................................................161
14.9 “Unloading operation” working screen .....................................................................................161
14.9.1 Activating/Deactivating Automatic Unloader ............................................................................162
14.9.2 Opening/Closing Tailgate (with activated automatic unloader)................................................163
14.9.3 Opening/Closing Tailgate (with Deactivated Automatic Unloader) ..........................................163
14.9.4 Switching On/Off Scraper Conveyor Supply ............................................................................164
14.9.5 Switching On Scraper Conveyor Reverse ...............................................................................165
14.9.6 Switching On/Off Rapid Traverse ............................................................................................165
14.9.7 Calling "Weighing device" (Save tare weight) working screen................................................. 165
14.10 Working screen "Weighing device" .......................................................................................... 165
14.10.1 Weighing device in manual mode ............................................................................................166
14.10.2 Weighing device in automatic mode ........................................................................................169
14.10.3 "Calibrating weighing device" working screen..........................................................................170
14.10.4 "Calibrate drawbar load/axle load force measuring bolt" working screen ................................ 173
14.11 "Electronic forced steering" working screen............................................................................. 174
14.11.1 Setting forced steering .............................................................................................................176
14.11.2 Calibrating straight ahead forced steering ...............................................................................177
14.12 Operating machine via joystick ................................................................................................178
14.12.1 Auxiliary functions (AUX) .........................................................................................................178
14.12.2 Auxiliary assignment of a joystick ............................................................................................181
15 Terminal - Menus ...................................................................................................................184
15.1 Menu structure .........................................................................................................................184
15.2 Recurrent icons........................................................................................................................186
15.3 Bring up menu level ................................................................................................................187
15.4 Selecting a menu .....................................................................................................................187
15.5 Changing value ........................................................................................................................188
15.6 Changing mode........................................................................................................................189
15.7 Menu 1 “Loading Functions” ....................................................................................................190
15.7.1 Menu 1-1 “Automatic Loader” ..................................................................................................190
15.7.2 Menu 1-2 “Drawbar Control System” .......................................................................................192
15.8 Menu 2 “Automatic Unloader” ..................................................................................................196
15.9 Menu 3 "Silage additives unit"..................................................................................................197
15.9.1 Menu 3-1 "Silage additives unit" ..............................................................................................198
15.9.2 Menu 3-2 "Silage additives dosing"..........................................................................................199
15.9.2.1 Setting the "Silage additives dosing continuous operation" mode ........................................... 200
15.9.2.2 Setting the "Silage additives dosing by time" mode.................................................................200
15.9.2.3 Setting the "Silage additives dosing by weight" mode ............................................................. 201
15.9.3 Menu 3-3 "Silage additives tank" .............................................................................................202
15.10 Menu 5 "Cross conveyor belt".................................................................................................. 203
15.11 Menu 6 “Central Lubrication” ...................................................................................................204
15.12 Menu 7 "Weighing device" ....................................................................................................... 205
15.12.1 Menu 7-2 "Calibrating the weighing device".............................................................................206
15.12.2 Menu 7-3 "Calibrate the drawbar load/axle load force measuring bolt" ................................... 208
15.13 Menu 8, "Working lights" ..........................................................................................................209
15.13.1 Configuration of the working light group ..................................................................................210
15.13.2 Activating/deactivating automatic working lights......................................................................211
15.13.3 Activating/deactivating the automatic warning beacon ............................................................212
15.13.4 Activating/deactivating automatic working lights when reversing ............................................212
15.13.5 Activating/deactivating automatic working lights for the pick-up ..............................................213
15.14 Menu 9 "Self-steering axle"......................................................................................................213
15.14.1 Setting the speed for blocking the self-steering axle ...............................................................214
15.15 Menu 13 “Counters” .................................................................................................................215
Table of contents
RX 430 GL
Original operating instructions 150000954_06_en 7
15.15.1 Menu 13-1 “Customer Counter” ...............................................................................................216
15.15.1.1 Detail counter...........................................................................................................................217
15.15.2 Menu 13-2 “Total Counter”.......................................................................................................221
15.16 Menu 14 “ISOBUS” ..................................................................................................................222
15.16.1 Menu 14-1 "Diagnostics Auxiliary (AUX)" ................................................................................ 223
15.16.2 Menu 14-2 "Driving speed/direction of travel diagnostics".......................................................224
15.16.3 Menu 14-3 "Configuring main window" .................................................................................... 225
15.16.3.1 Menu 14-3-1 "Configure loading mode working screen".......................................................... 226
15.16.3.2 Menu 14-3-2, "Configure unloading mode working screen"..................................................... 228
15.16.4 Menu 14-4 "Set background colour" ........................................................................................230
15.16.5 Menu 14-5 "KRONE SmartConnect"........................................................................................230
15.16.6 Menu 14-9 “Switching Between the Terminals” .......................................................................231
15.17 Menu 15 “Settings”...................................................................................................................232
15.17.1 Menu 15-1 “Sensor Test” .........................................................................................................233
15.17.2 Menu 15-2 “Actuator Test” .......................................................................................................237
15.17.3 Menu 15-3 "Software info" .......................................................................................................242
15.17.4 Menu 15-4 "Error list" ...............................................................................................................242
15.17.5 Menu 15-6 "Calibration" ........................................................................................................... 244
15.17.5.1 Menu 15-6-1 "Blade grinding device calibration" ..................................................................... 245
15.17.5.2 Menu 15-6-2 "Front wall calibration" ........................................................................................ 246
15.17.5.3 Menu 15-6-3 "Pick-up calibration"............................................................................................ 247
15.17.5.4 Menu 15-6-4 "Drawbar calibration" .......................................................................................... 248
15.17.5.5 Menu 15-6-5 "Scraper conveyor speed" .................................................................................. 249
16 Driving and transport ............................................................................................................251
16.1 Prepare the machine for road travel ........................................................................................252
16.2 Checking the lighting system ...................................................................................................253
16.3 Adjusting self-steering axle ......................................................................................................253
16.4 Setting the lift axle....................................................................................................................254
16.5 Releasing compressed air brake for shunting the machine .....................................................255
16.6 Parking the machine ................................................................................................................256
16.7 Preparing the machine for shipment ........................................................................................256
16.7.1 Checklist for the transport of the machine ...............................................................................256
16.7.2 Lashing the machine................................................................................................................257
16.8 Securing the universal shaft.....................................................................................................257
16.9 Deactivating parking brake ......................................................................................................258
17 Settings...................................................................................................................................259
17.1 Adjusting the Pick-up Working Height......................................................................................259
17.2 Adjusting additional rear pick-up guide wheels........................................................................260
17.3 Setting the crop press roller unit ..............................................................................................260
17.4 Adjusting the cutting length......................................................................................................262
17.5 Attaching the rotor cover..........................................................................................................262
18 Maintenance – General..........................................................................................................264
18.1 Observe the service record booklet .........................................................................................264
18.2 Maintenance table....................................................................................................................264
18.2.1 Maintenance – Before the season ...........................................................................................264
18.2.2 Maintenance – After the season ..............................................................................................265
18.2.3 Maintenance – Once after 10 hours.........................................................................................266
18.2.4 Maintenance - Once after 50 hours .........................................................................................266
18.2.5 Maintenance - Every 10 hours but at least once a day............................................................266
18.2.6 Maintenance – Every 50 hours ................................................................................................266
18.2.7 Maintenance - Every 100 hours ...............................................................................................267
18.2.8 Maintenance - Every 200 hours ...............................................................................................267
18.2.9 Maintenance – Every 2 years ..................................................................................................267
18.3 Tightening torques ...................................................................................................................267
18.4 Clean machine .........................................................................................................................271
18.5 Adjusting the chain tension of the pick-up drive.......................................................................271
18.6 Adjusting the chain tension of the scraper conveyor ...............................................................272
18.7 Replacing the scraper conveyor strand ...................................................................................272
18.8 Checking/changing the safety rolls on the single blade locking device ...................................273
Table of contents
8
RX 430 GL
Original operating instructions 150000954_06_en
18.9 Checking/maintaining tyres......................................................................................................275
18.10 Change/replace the blade........................................................................................................276
18.11 Grinding the blades..................................................................................................................278
18.12 Releasing the cam clutch on the universal shaft......................................................................283
18.13 Check wear limit on ball drawbar eye 80 .................................................................................284
18.14 Check wear limit on ball drawbar eye 50 .................................................................................284
18.15 Checking wear limit on drawbar eye 50 ...................................................................................285
18.16 Check ring drawbar eye 50 ......................................................................................................285
19 Maintenance – Lubrication....................................................................................................286
19.1 Lubricating the universal shaft .................................................................................................287
19.2 Lubricating cam clutch (Walterscheid universal shaft).............................................................287
19.3 Lubricating the safety rollers of the single blade locking device ..............................................288
19.4 Lubrication chart – Machine.....................................................................................................288
20 Maintenance – Hydraulics.....................................................................................................303
20.1 Checking hydraulic hoses ........................................................................................................303
20.2 Hydraulic oil .............................................................................................................................304
20.3 Changing the filter element on the high-pressure filter ............................................................304
21 Maintenance – Gearbox.........................................................................................................306
21.1 Main gearbox ...........................................................................................................................306
21.2 Rotor gearbox ..........................................................................................................................307
21.3 Scraper conveyor drive ............................................................................................................308
22 Maintenance – Brake system................................................................................................310
22.1 Hydraulic cylinder on the axle assembly..................................................................................311
22.2 Cleaning air filter ......................................................................................................................312
22.3 Drain condensation water from the compressed air tank.........................................................313
22.4 Retighten tensioning straps at the compressed air tank ..........................................................314
22.5 Electronic braking system (EBS) .............................................................................................314
23 Maintenance – Forced steering ............................................................................................316
23.1 Tracking the machine...............................................................................................................316
23.1.1 Engaging the machine for the "Hydraulic tandem unit" version ............................................... 316
23.2 Checking and adjusting system pressure ................................................................................317
24 Maintenance – Electrics ........................................................................................................319
24.1 Position of the Sensors ............................................................................................................319
24.2 Adjusting sensor for automatic scraper conveyor stop ............................................................319
24.3 Adjusting the opening angle of the tailgate ..............................................................................320
25 Malfunction, cause and remedy ...........................................................................................321
25.1 Faults of the electrics/electronics.............................................................................................321
25.1.1 Information messages..............................................................................................................321
25.1.2 Error Messages........................................................................................................................322
25.1.2.1 Possible error types (FMI)........................................................................................................323
25.1.3 Overview of control units..........................................................................................................324
25.1.4 Overview of fuses ....................................................................................................................324
25.1.5 Remedying sensor/actuator error ............................................................................................324
25.2 General malfunctions ...............................................................................................................324
25.3 Emergency manual operation ..................................................................................................326
25.4 Car jack contact points.............................................................................................................330
26 Waste disposal.......................................................................................................................331
27 Annex ......................................................................................................................................332
27.1 Hydraulic diagram “Comfort 1.0”..............................................................................................332
27.2 Hydraulic diagram “Tandem axle assembly”............................................................................335
27.3 Hydraulic diagram “Tandem axle – forced steering” ................................................................337
27.4 Hydraulic diagram “Tandem axle – electronic forced steering”................................................339
27.5 Hydraulic diagram “Tandem axle – self-steering axle”.............................................................341
28 Index........................................................................................................................................343
Table of contents
RX 430 GL
Original operating instructions 150000954_06_en 9
29 Declaration of conformity .....................................................................................................353
1 Information on This Document
1.1 Validity
10
RX 430 GL
Original operating instructions 150000954_06_en
1 Information on This Document
1.1 Validity
This document is valid for machines of type:
RX 430 GL
All information, illustrations and technical data in this document correspond to the latest state at
the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
1.2 Significance of the document
This is an important document. It is addressed to the user and contains safety-relevant
information.
Prior to starting work, read the complete document and observe its contents.
Keep this document ready to hand in the document storage tube for the user of the
machine, see Page45.
Hand over this document to subsequent users.
1.3 Re-ordering
You can request a replacement document if this document became completely or partly
unusable, or if you need it in a different language. Please specify the document number shown
on the cover page in your order. Alternatively, you can download the document online from
KRONE MEDIA https://media.mykrone.green.
1.4 Applicable documents
To ensure that the machine is used safely and as intended, observe the following further
applicable documents.
Operating instructions for universal shaft
Operating instructions terminal
AUX joystick operating instructions
Supplement to operating instructions "Error messages and information messages"
Circuit diagram, KRONE
Spare parts list, KRONE
Service record booklet, KRONE
1.5 Target group of this document
This document aims at the operator of the machine who fulfills the minimum requirements of
personnel qualification,see Page17.
1.6 How to use this document
1.6.1 Directories and references
Contents/headers
The contents and headers in this document ensure quick orientation in the chapters.
Information on This Document 1
How to use this document 1.6
RX 430 GL
Original operating instructions 150000954_06_en 11
Index
The index contains catchwords in alphabetical order which enable to find information on a
desired topic easily. The index can be found on the last pages of this document.
Cross references
Cross references to another place in the document or to another document are in the text with
page number.
Examples:
Check the tight seat of all screws on the machine, see Page11. (INFO: If you use an
electronic version of this document, click on the link to go to the specified page.)
For further information, refer to the operating instructions of the universal shaft
manufacturer.
1.6.2 Information on direction
Directional information in this document, such as front, rear, right and left, applies in the
direction of travel of the machine.
1.6.3 Term “machine”
In the rest of this document the “loading and forage transport wagon” is also referred to as the
"machine".
1.6.4 Figures
The figures in this document do not always represent the exact machine type. The information
that refers to the figure always corresponds to the machine type of this document.
1.6.5 Scope of the document
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
1.6.6 Means of representation
Icons in the text
The following means of representation (icons) are used to present the text more clearly:
This arrow characterizes an action step. Several arrows in a row identify a sequence of
actions to be performed step by step.
This icon identifies a prerequisite that has to be fulfilled to perform an action step or a
sequence of actions.
This arrow marks the intermediate result of an action step.
This arrow identifies the result of an action step or sequence of actions.
This bullet point identifies an enumeration. If the bullet point is intended, it identifies the
second level of the enumeration.
1 Information on This Document
1.6 How to use this document
12
RX 430 GL
Original operating instructions 150000954_06_en
Icons in figures
The following icons can be used in illustrations:
Icon Explanation Icon Explanation
1
Reference sign for part
I
Position of a part (e.g. move from
position I to position II)
X
Dimensions (e. g. also W = width,
H = height, L = length)
Magnification of display detail
LH
Left side of machine
RH
Right side of machine
Direction of travel Direction of motion
Reference line for visible material Reference line for covered mater-
ial
Centre line Cable routes
Open Closed
Apply liquid lubricant (e.g. lubric-
ating oil)
Apply lubricating grease
Warning signs
Warnings of dangers are separated from the remaining text as warning signs and are identified
with a danger sign and signal words.
The warning signs must be read and the measures must be observed in order to prevent
personal injury.
Explanation of danger sign
This is the danger sign that warns of a risk of injury.
Please observe all notes marked with the danger sign in order to avoid injuries or death.
Explanation of signal words
DANGER
The signal word DANGER warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
WARNING
The signal word WARNING warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
Information on This Document 1
How to use this document 1.6
RX 430 GL
Original operating instructions 150000954_06_en 13
CAUTION
The signal word CAUTION warns of a hazardous situation which will result in minor to
moderate injuries if the warning sign is ignored.
Example of a warning sign:
WARNING
Eye damage caused by flying dirt particles
When cleaning with compressed air, dirt particles are ejected at high speed and could get into
the eyes. Therefore eyes could be hurt.
Keep people away from the working area.
Wear personal protective equipment when performing cleaning work with compressed air
(e.g. eye protection).
Warnings of property damage/environmental damage
Warnings of property/environmental damage are separated from the remaining text and marked
with "Notice".
Example:
NOTICE
Gearbox damage due to low oil level
The gearboxes could be damaged when the oil level is too low.
Check gear oil level at regular intervals and top up oil, if necessary.
Check gear oil level approx. 3 to 4 hours after the machine has been switched off. Check
oil level only when machine is in horizontal position.
Notices with information and recommendations
Additional information and recommendations for trouble-free and productive operation of the
machine are separated from the remaining text and marked with “Information”.
Example:
INFO
Each safety sign is provided with an order number and can be ordered directly from the
manufacturer or from an authorised specialist dealer.
1.6.7 Conversion table
The following table can be used to convert metric units into US units.
Size SI units (metric) Factor Inch-pound units
Unit name Abbrevi-
ation
Unit name Abbrevi-
ation
Area Hectare ha 2.47105 Acre acres
Volume flow Litres per minute L/min 0.2642 US gallons per
minute
gpm
Cubic metres
per hour
m³/h 4.4029
1 Information on This Document
1.6 How to use this document
14
RX 430 GL
Original operating instructions 150000954_06_en
Size SI units (metric) Factor Inch-pound units
Unit name Abbrevi-
ation
Unit name Abbrevi-
ation
Force Newton N 0.2248 Pound force lbf
Length Millimetre mm 0.03937 Inch in.
Metre m 3.2808 Foot ft.
Power Kilowatt kW 1.3410 Horsepower hp
Pressure Kilopascal kPa 0.1450 Pounds per
square inch
psi
Megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque Newtonmeter Nm 0.7376 pound-foot or
foot-pound
ft∙lbf
8.8507 pound-inch or
inch-pound
in∙lbf
Temperature Degrees Celsius °C °Cx1.8+32 Degrees
Fahrenheit
°F
Velocity Metres per
minute
m/min 3.2808 Feet per minute ft/min
Metres per
second
m/s 3.2808 Feet per second ft/s
Kilometres per
hour
km/h 0.6215 Miles per hour mph
Volumes Litres L 0.2642 US gallon US gal.
Millilitre ml 0.0338 US ounce US oz.
Cubic centi-
metre
cm³ 0.0610 Cubic inch in³
Weight Kilogram kg 2.2046 Pound lbs
Information on This Document 1
How to use this document 1.6
RX 430 GL
Original operating instructions 150000954_06_en 15
This page has been left blank deliberately.
2 Safety
2.1 Intended use
16
RX 430 GL
Original operating instructions 150000954_06_en
2 Safety
2.1 Intended use
This machine is a loading and forage transport wagon and is used to collect, transport and
unload crops.
The crops designated for the intended use of this machine are chopping crops as well as mown
stalk and leaf crops.
The machine is designed exclusively for use in agriculture and may only be used when
all safety devices are available according to the operating instructions and are located in the
protective position.
all safety instructions of the operating instructions have been observed and complied with,
both in chapter “Basic safety instructions”, see Page17, and directly in the chapters of the
operating instructions.
The machine may be used only by people who satisfy the personnel qualification requirements
designated by the machine manufacturer, see Page17.
These operating instructions are part of the machine and must therefore be at hand when the
machine is in use. The machine may be operated only when the operator has received training
and in compliance with these operating instructions.
If the machine is used for applications which are not described in these operating instructions,
this may result in serious injuries or death and damage to the machine and other property.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
the proper operation. For this reason, unauthorised modifications shall exclude any liability of
the manufacturer for consequential damage.
The intended use shall also include the adherence to the operating, maintenance and repair
conditions set by the manufacturer.
2.2 Reasonably foreseeable misuse
Any use beyond the intended usesee Page16 is regarded as improper use and is therefore
misuse according to the Machinery Directive. The manufacturer is not liable for damage
resulting from this, the user alone bears the risk.
Such misuse is for example:
Transportation of crops which are outside the intended use, see Page16
Transport of people
Exceeding the permitted technical gross weight
Non-compliance with the safety labels on the machine and safety notes in the operating
instructions
Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the
information in the operating instructions
Unauthorised modifications to the machine
Attachment of unauthorised or unapproved additional equipment
Use of spare parts which are not KRONE original spare parts
Stationary operation of the machine
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications will exclude any liability of the
manufacturer for consequential damage.
Safety 2
Service life of the machine 2.3
RX 430 GL
Original operating instructions 150000954_06_en 17
2.3 Service life of the machine
The service life of this machine depends on its proper operation and maintenance as well
as the operating and harvesting conditions.
By heeding the instructions and information in these operating instructions, permanent
operational readiness and a long service life of the machine can be achieved.
After each operating season, inspect the entire machine for wear and other damage.
Replace damaged and worn components before recommissioning the machine.
Carry out a full technical inspection of the machine after five years of machine operation
and make a decision on further machine usage taking the results of this inspection into
account.
Theoretically, the service life of this machine is unlimited as all worn or damaged
components can be replaced.
2.4 Basic safety instructions
Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
2.4.1 Importance of operating instructions
The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information that is relevant to safety.
Only the procedures specified in the operating instructions are safe. If the operating instructions
are not followed, there is a risk of serious or even fatal injuries.
Prior to using the machine for the first time, read and observe the "Basic safety notices"
completely.
Prior to starting work, read and observe the respective sections in the operating instructions
too.
Keep the operating instructions ready to hand for the user of the machine in the document
storage tube, see Page45.
Hand over the operating instructions to subsequent users.
2.4.2 Personnel qualification of the operating personnel
If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
He is physically capable of controlling the machine.
He can work safely with the machine in accordance with these operating instructions.
He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
He has read the operating instructions and can implement the information in the operating
instructions accordingly.
He is familiar with driving vehicles safely.
For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
2 Safety
2.4 Basic safety instructions
18
RX 430 GL
Original operating instructions 150000954_06_en
2.4.3 Personnel qualification of the technicians
If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
Qualified professional, with relevant training.
Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
He is capable, e.g. by attending a training course, of extending, modifying or repairing the
function of the machine according to the relevant instructions provided by the manufacturer.
He has read the operating instructions and can implement the information in the operating
instructions accordingly.
Ability to perform the work safely according to these instructions.
Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid risk in carrying out the necessary work.
Has read these instructions and is able to implement the information explained in these
instructions accordingly.
2.4.4 Children in danger
Children are not in a position to assess dangers and behave unpredictably.
Thus children are particularly at risk.
Keep children away from the machine.
Keep children away from consumables.
Make sure that there are no children in the danger zone, especially when starting and
triggering machine movements.
2.4.5 Connecting the machine
When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
When connecting, follow all operating instructions:
the operating instructions of the tractor
the operating instructions of the machine, see Page73
the operating instructions of universal shaft
Observe the changed driving behaviour of the combination.
2.4.6 Structural modifications on the machine
Structural modifications and extensions that were not approved by KRONE can impair the
functionality, operational safety and also the road traffic certification of the machine. As a result,
persons can be seriously injured or killed.
Any structural modifications and extensions that are not authorised by KRONE are not
permitted.
2.4.7 Additional equipment and spare parts
Additional equipment and spare parts that do not correspond to the requirements of the
manufacturer may affect the operational safety of the machine and cause accidents.
To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
Safety 2
Basic safety instructions 2.4
RX 430 GL
Original operating instructions 150000954_06_en 19
2.4.8 Jobs on the machine
Passengers
Passengers may be seriously injured by the machine or fall off the machine and run over.
Ejected objects may strike and injure passengers.
Never carry passengers on the machine.
2.4.9 Operational safety: Technically sound condition
Operation only after proper commissioning
The operational safety of the machine is not guaranteed without proper commissioning in
accordance with these operating instructions. This may result in accidents and people may be
seriously or fatally injured.
Use the machine only after proper commissioning, see Page73.
Technically sound state of the machine
Improper maintenance and setting could influence the operational safety of the machine and
cause accidents. Thus there is a risk of serious injuries or death.
All maintenance and setting work must be performed according to the chapters
“Maintenance and Setting”.
Before performing any maintenance and setting work, shut down and safeguard the
machine, see Page30.
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
• Brakes
• Steering
Safety Devices
Connecting devices
• Lighting
• Hydraulics
• Tyres
Universal shaft
If there are doubts about the operational safety of the machine, for example due to an
unexpected change to the operational behaviour, visible damage or leaking consumables:
Shut down and safeguard the machine, see Page30.
Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
Determine the cause of damage according to these operating instructions and repair the
damage, if possible, see Page321.
In case of damage which may affect operational safety and cannot be repaired according to
these operating instructions: Have damage repaired by a qualified service centre.
2 Safety
2.4 Basic safety instructions
20
RX 430 GL
Original operating instructions 150000954_06_en
Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously or fatally injured. With regard to
safety, it is especially important to observe the following technical limit values:
maximum permitted operating pressure of the hydraulics
maximum permitted drive speed
maximum permitted total weight
maximum permitted axle load/axle loads
Maximum permitted payloads
maximum permitted drawbar load
maximum permitted axle loads of the tractor
maximum permitted transport height and width
maximum permitted speed
Comply with limit values, see Page51.
2.4.10 Danger zones
If the machine is switched on, its surrounding can present a danger zone.
Avoid entering the danger zone of the machine by observing the minimum safety distance.
If the safety distance is not observed, people may be seriously injured or killed.
Do not switch on the drives and engine if the minimum safety distance has not been
observed.
If people fail to observe the minimum safety distance, switch off the drives.
Switch the machine off in shunting and field mode.
The safety distance is:
For machine in shunting and field mode
In front of the machine 3 m
Behind the machine 5 m
On either side of the machine 3 m
For machine switched on without driving motion
In front of the machine 3 m
Behind the machine 5 m
On either side of the machine 3 m
The safety distances specified here are minimum distances in terms of intended use. If
necessary, these safety distances must be increased according to the operating and ambient
conditions.
Before working in front of and behind the tractor and in the danger zone of the machine:
Shut down and secure the machine, see Page30. This also applies to brief inspection
work.
Consider the information in all relevant operating instructions:
the operating instructions for the tractor
the operating instructions of the machine
the operating instructions of universal shaft
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Krone BA RX 430 GL Operating instructions

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Operating instructions

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