Toro 04292 User manual

Brand: Toro

Model: 04292

Type: User manual

This manual is also suitable for

Toro 04292 is a cutting unit designed for cutting turf on greens and small fairways of golf courses. It features an 1820 cutting width and can be used on both gasoline-powered machines and the eFlex traction unit. The cutting unit comes with a 21-inch roller and has adjustable height-of-cut and clip settings. It also has a target plate for use with the eFlex traction unit and a push nut for CE compliance.

FormNo.3397-877RevC

18inand21in,11-and14-Blade

CuttingUnit

Greensmaster

Flex

™

/eFlex

1820and2120

TractionUnit

ModelNo.04289—SerialNo.316000001andUp

ModelNo.04290—SerialNo.316000001andUp

ModelNo.04291—SerialNo.316000001andUp

ModelNo.04292—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3397-877*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreens

andsmallfairwaysofgolfcourses.

YoumaycontactT orodirectlyatwww.T oro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g016942

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................5

InstallingtheRoller.............................................5

PreparingtheCuttingUnitforUseonan

eFlexMachine................................................5

InstallingthePushNut(CEOnly)........................6

AdjustingtheCuttingUnit...................................7

ProductOverview.....................................................8

Specications....................................................8

Attachments/Accessories...................................8

Operation..................................................................8

Maintenance.............................................................9

SupportingtheCuttingUnit.................................9

AdjustingtheBedknife-to-ReelContact..............9

AdjustingtheRear-RollerHeight.......................10

AdjustingtheHeightofCut................................11

AdjustingtheClipSetting..................................12

AdjustingtheCut-OffBar..................................13

ServicingtheBedbar........................................13

BedknifeSpecications....................................15

BacklappingtheCuttingUnit.............................17

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom

themachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Parkthemachineonalevelsurface,lowerthe

cuttingunits,disengagethedrives,engagethe

parkingbrake(ifprovided),shutofftheengine,

andremovethekeybeforeleavingtheoperator's

positionforanyreason.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SafeOperatingPractices

•ReadtheOperator’sManualforthetractionunit

andothertrainingmaterialcarefully.Befamiliar

withthecontrols,safetysigns,andtheproper

useoftheequipment.Iftheoperatorormechanic

cannotreadthelanguageofthismanual,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;substantial,slip-resistantfootwear;

longpants,andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Inspecttheareawheretheequipmentistobe

usedandremoveallobjects,suchasrocks,toys,

andwire,thatthemachinecanthrow.

•Checkthatoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Stopthemachine,removethekey,andwaitfor

allmovingpartstostopbeforeinspectingthe

attachmentafterstrikinganobjectorifthereis

anabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepyourhandsandfeetawayfromthecutting

units.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Awornordamagedbladecanbreak,anda

pieceofthebladecouldbethrowntowardyouor

bystanders,resultinginseriouspersonalinjuryor

death.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal104-7729

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal131-1820

131-1820

1.Cutting-unitclipchart

Setup

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

Readthisbeforeinstallingandoperatingcuttingunit.

Partscatalog1

Usethistoreferencepartnumbers.

InstallingtheRoller

Thecuttingunitisshippedwithoutafrontroller.

Obtainarollerfromyourdealerandinstallitonthe

cuttingunit,asfollows:

1.Removetheplowbolt,washer,andangenut

securingoneoftheheight-of-cutarmstothe

cuttingunitsideplate(Figure3).

g016936

Figure3

1.Height-of-cutarm

4.Washer

2.Adjustingscrew5.Flangenut

3.Plowbolt6.Roller-mountingscrew

2.Loosentheroller-mountingscrewsinthe

height-of-cutarms.

3.Slidetherollershaftintotheheight-of-cutarm

ontheoppositeendofthecuttingunit.

4.Slidetheheight-of-cutarmontotherollershaft.

5.Looselysecuretherollertothecuttingunitwith

theheight-of-cutarmandfastenerspreviously

removed.

6.Centertherollerbetweentheheight-of-cutarms.

7.Tightentheroller-mountingscrews.

8.Adjusttothedesiredheight-of-cutandtighten

theheight-of-cutarmmountingfasteners.

PreparingtheCuttingUnit

forUseonaneFlexMachine

InstallingtheTargetPlate

IfyouwillbeusingthecuttingunitonaneFlextraction

unit,installtheprovidedtargetplate,thenadjustthe

machinesensorsasdescribedintheeFlexTraction

UnitOperator’sManual.Ifyouwillbeusingthecutting

unitongasoline-poweredmachines,youdonotneed

thetargetplate.Ifyouwillbeusingthecuttinguniton

bothgasoline-poweredunitsandtheeFlexmachines,

youcaninstallthetargetplateandleaveitinstalled

regardlessofwhichmachineyouuseiton.

1.Removethecenter,grass-shieldbolt(Figure4).

2.Installthetargetplatetothetopofthecutting

unitusingtheboltthatyouremovedpreviously

(Figure4).

g017294

Figure4

1.Center,grass-shieldbolt

2.Targetplate

InstallingtheWeightRod

1.Enlargethelowerholeontherightsideofthe

cuttingunitusinga9mm(23/64inch)drillbit

(Figure5).

g026123

Figure5

2.LubricatetheO-ringontheweightrod.

3.InserttheO-ringendoftheweightrodintothe

previouslydrilledhole.

4.Securethethreadedendoftheweightrodtothe

frameusingaange-headbolt(Figure6).

g026124

Figure6

1.Flange-headbolt2.Weightrod

InstallingthePushNut(CE

Only)

1.Loosentheangeboltsecuringthebeltcover

andremovethebeltcover.

2.Slidethepushnutontothebeltcoverplug

(Figure7).

g027722

Figure7

1.Pushnut2.Belt-coverplug

3.Installthebeltcover.

AdjustingtheCuttingUnit

1.Supportthecuttingunit;refertoSupportingthe

CuttingUnit(page9).

2.Adjustthebedknifetothereel;refertoAdjusting

theBedknifetotheReel(page10).

3.Adjusttherearrollerheight;refertoAdjusting

theRear-RollerHeight(page10).

4.Adjusttheheightofcut;refertoAdjustingthe

HeightofCut(page11).

5.Adjustthecut-offbar;refertoAdjustingthe

Cut-OffBar(page13).

6.Setupandpreparethecuttingunitasdescribed

inthetractionunitOperator’sManual.

ProductOverview

Specications

TractorsThesecuttingunitsmountontheappropriatesizeFlexandeFlexTractionUnits.

CuttingwidthFlex/eFlex1820—46cm(18inches),Flex/eFlex2120—53cm(21inches)

Height-of-cutAdjustthefrontrollerby2verticalscrewsandheldby2screwsandnuts.

Height-of-cutrangeThestandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).

Thebenchheight-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)

to25mm(1.00inch).TheeffectiveHOCmayvarydependingonturfconditions,typeof

bedknife,rollers,andattachmentsinstalled.

ReelbearingsThereare2sealedstainlesssteel,deep-grooveballbearings.

Rollers

Thefrontrolleris6.3cm(2.5inches)indiameterwithavarietyofcongurationsselectedby

thecustomer.Therearrollerisa5.1cm(2inch)diameteraluminumfullroller.

BedknifeThismachinecomesstandardwithanEdgeMaxMicrocutbedknife.Optionalbedkniveswith

avarietyofcongurationsareavailable.Thebedknifeisfastenedtoamachined,cast-iron

bedbarwith13screws(2120)or11screws(1820).

Bedknifeadjustment

Thereisadual-screwadjustmenttothereelwithdetentscorrespondingto0.018mm

(0.0007inch)bedknifemovementforeachindexedposition.

GrassshieldThenon-adjustableshieldwithadjustablecut-offbarimprovesgrassdischargefromthe

reelinwetconditions.

Counterweight

Acast-ironweightmountedoppositetothedrivelinebalancesthecuttingunit.

Netweight,2120(withoutfrontroller)11–Blade—32.2kg(71lb);14–Blade—33.5kg(74lb)

Netweight,1820(withoutfrontroller)11–Blade—30.8kg(68lb);14–Blade—32.2kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttingunit

eachday,adjustthebedknife;refertoAdjustingtheBedknifeDaily(page9).Testthequalityofcutbycuttinga

testswathbeforeusingthecuttingunitonagreentoensurethatthenishedcutiscorrect.

Maintenance

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

SupportingtheCuttingUnit

Wheneveryouneedtotipthecuttingunittoexpose

thebedknife/reel,propuptherearofthecuttingunit

toensurethatthenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure8).

g016943

Figure8

1.Prop(notprovided)2.Bedknifeadjustingscrew

nut(2)

Adjustingthe

Bedknife-to-ReelContact

AdjustingtheBedknifeDaily

Priortomowingeachday,orasrequired,verifyproper

bedknife-to-reelcontact.Performthisprocedure

eventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shut

offtheengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

•Ifnocontactisevident,adjustthebedknife

asfollows

A.Turnthebedbaradjustingscrews

clockwise(Figure9),1clickatatime,

untilyoufeelandhearlightcontact.

Note:Thebedbaradjustingscrews

havedetentscorrespondingto0.018

mm(0.0007inch)bedknifemovement

foreachindexedposition.

g014595

Figure9

1.Bedbaradjustingscrew

B.Insertalongstripofcuttingperformance

paper(ToroPartNo.125-5610)between

thereelandbedknife,perpendicularto

thebedknife(Figure10),thenslowly

rotatethereelforward;itshouldcutthe

paper;ifnot,repeatstepsAandBuntil

itdoes.

•Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,or

grindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(Referto

theToroManualforSharpeningReeland

RotaryMowers,FormNo.09168SL).

Important:Lightcontactispreferredatall

times.Ifyoudonotmaintainlightcontact,

thebedknife/reeledgeswillnotsufciently

self-sharpen,anddullcuttingedgeswill

resultafteraperiodofoperation.Ifyou

maintainexcessivecontact,bedknife/reel

wearwillbeaccelerated,unevenwearcan

result,andthequalityofcutmaydecline.

Note:Asthereelbladescontinuetorunagainst

thebedknife,aslightburrwillappearonthefront

cuttingedgesurfacealongthefulllengthofthe

bedknife.Occasionallyrunaleacrossthefront

edgetoremovethisburrtoimprovecutting.

Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Round

offthesenotchesorlethemushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

AdjustingtheBedknifetotheReel

Usethisprocedureduringinitialcutting-unitsetupand

aftergrinding,backlapping,ordisassemblingthereel.

Thisisnotadailyadjustment.

1.Positionthecuttingunitonaat,levelwork

surface.

2.Tipthecuttingunittoexposethebedknifeand

reel.

Note:Ensurethatthenutsonthebackofthe

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Rotatethereelsothat1ofthebladescrosses

thebedknifeedgebetweentherstandsecond

bedknifescrewheadslocatedontherightside

ofthecuttingunit.

4.Makeanidentifyingmarkonthebladewhereit

crossesthebedknifeedge.

Note:Thiswillmakelateradjustmentseasier.

5.Inserta0.05mm(0.002inch)shimbetweenthe

bladeandthebedknifeedgeatthepointmarked

instep4.

6.Turntherightbedbaradjustingscrew(Figure9)

untilyoufeellightpressureontheshimwhen

slidingitside-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotate

thereelsothattheclosestbladecrossesthe

bedknifeedgebetweentherstandsecond

screwheads.

8.Repeatsteps4through6fortheleftsideofthe

cuttingunitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untilthereislightpressure

atthecontactpointsonboththeleftandright

sidesofthecuttingunit.

10.Toobtainlightcontactbetweenthereeland

bedknife,turneachbedbaradjustingscrew

clockwise3clicks.

Note:Eachclickonthebedbaradjustingscrew

movesthebedknife0.018mm(0.0007inches).

Donotovertightentheadjustingscrews.

Turningtheadjustingscrewclockwisemoves

thebedknifeedgeclosertothereel.Turningthe

adjustingscrewcounterclockwisemovesthe

bedknifeedgeawayfromthereel.

11.Insertalongstripofcuttingperformancepaper

(ToroPartNo.125-5610)betweenthereeland

bedknife,perpendiculartothebedknife(Figure

10),thenslowlyrotatethereelforward;itshould

cutthepaper;ifnot,turneachbedbaradjusting

screwclockwise1clicksandrepeatthisstep

untilitcutsthepaper.

g014411

Figure10

Note:Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,orgrind

thecuttingunittoachievethesharpedgesneeded

forprecisioncutting(RefertotheToroManualfor

SharpeningReelandRotaryMowers,FormNo.

09168SL).

AdjustingtheRear-Roller

Height

Dependingonyourdesiredheight-of-cutrange,you

needtoadjusttherear-rollerbrackets(Figure11or

Figure12)totheloworhighposition:

•Positionthespacerabovethesideplate-mounting

ange(factorysetting)whentheheight-of-cut

settingsrangefrom1.5mmto6mm(1/16inchto

3/8inch)asshowninFigure11.

g014404

Figure11

1.Spacer

3.Rollerbracket

2.Sideplate-mountingange

•Positionthespacerbelowthesideplate-mounting

angewhentheheight-of-cutsettingsrangefrom

3mmto25mm(1/8inchto1inch)asshownin

Figure12.

g014405

Figure12

1.Sideplate-mountingange

3.Rollerbracket

2.Spacer

1.Raisetherearofthecuttingunitandplacea

blockunderthebedknife.

2.Removethe2nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

3.Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

4.Placethespacersontothescrewsaboveor

belowtherollerbrackets,asrequired(Figure

11orFigure12).

5.Securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts

previouslyremoved.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnot

required.

AdjustingtheHeightofCut

Usethefollowingcharttodeterminewhichbedknifeis

bestsuitedforthedesiredheightofcut.

Bedknife

PartNo.

Height-of-Cut

Edgemax

Micro-cut

(Standard)

115-1880

1.5to4.7mm(0.062to

0.188inch)

Edgemax

Tournament

(Optional)

115-1881

3.1to12.7mm(0.125to

0.500inch)

Micro-cut

(Optional)

93-4262

1.5to4.7mm(0.062to

0.188inch)

Tournament

(Optional)

93-4263

3.1to12.7mm(0.125to

0.500inch)

Extended

Micro-cut

(Optional)

108-4303

1.5to4.7mm(0.062to

0.188inch)

Extended

Tournament

(Optional)

108-4302

3.1to12.7mm(0.125to

0.500inch)

Low-cut

(Optional)

93-4264

4.7to25.4mm(0.188to

1.00inch)

High-cut

(Optional)

94-6392

7.9to25.4mm(0.312to

1.00inch)

Fairway

(Optional)

63-8600

9.5to25.4mm(0.375to

1.00inch)

Fairway

EdgeMax

(optional)

112–7475

9.5to25.4mm(0.375to

1.00inch)

Note:Forheightsofcutgreaterthan9.5mm(0.375

inch),installthehigh-height-of-cutkit.

AdjustingtheHeight-of-CutGauge

Beforeadjustingtheheightofcut,settheheight-of-cut

gaugeasfollows:

1.Loosenthenutonthegaugebarandsetthe

adjustingscrewtothedesiredheightofcut

(Figure13).

Note:Thedistancebetweenthebottomofthe

screwheadandthefaceofbaristheheightof

cut.

g000489

Figure13

1.Gaugebar

3.Nut

2.Height-adjustingscrew

2.Tightenthenut.

AdjustingtheHeightofCut

1.Loosenthelocknutssecuringtheheight-of-cut

armstothecutting-unitsideplates(Figure14).

g014407

Figure14

1.Height-of-cutarm

3.Adjustingscrew

2.Locknut

2.Hookthescrewheadoftheheight-of-cutgauge

ontotherightsideofthecuttingedgeofthe

bedknifeandresttherearendofthebaronto

therearoftheroller(Figure15).

g016945

Figure15

1.Gaugebar

3.Rotatetheadjustingscrewuntiltheroller

contactsthefrontofthegaugebar.

4.Repeatsteps2and3fortheleftside.

5.Adjustbothendsoftherolleruntiltheentire

rollerisparalleltothebedknife.

Important:Whensetproperly,therear

andfrontrollerswillcontactthegauge

barandthescrewwillbesnugagainstthe

bedknife.Thisensuresthattheheightofcut

isidenticalatbothendsofthebedknife.

6.Tightenthenutstosecuretheadjustment

enoughtoremoveplayfromthewasher.

7.Verifythattheheight-of-cutsettingiscorrect;

repeatthisprocedureifnecessary.

AdjustingtheClipSetting

Thereare6clipsettingsonthecuttingunitthatyou

cansettomatchyourturfconditions.Startoutsetting

thecliptomatchtheheightofcut,butthentestthe

cuttingunitandadjustthecliptoobtainthequalityof

cutthatyoudesire.

1.Shutoffthemachineasfollows:

•Gasunits:Shutofftheengineanddisconnect

thespark-plugwire.

•Electricunits:Turnoffthemachineand

disconnectthebatteryconnector(T-handle).

2.Loosentheangeboltsecuringthebeltcover

andremovethebeltcovertoexposethebelt

(Figure16).

g016915

Figure16

1.Beltcover

3.Loosenthebearing-housingnut(Figure17).

g017116

Figure17

1.Bearing-housingnut

3.Compressionspring

2.Reeldrivebelt

4.Usinga16mm(5/8inch)wrench,rotatethe

bearinghousingtomakesureitoperatesfreely.

5.Removethebelt(Figure17).

6.UsingthechartshownonthedecalinFigure18,

determinetheclipsettingyouwantandwhich

pulleysyouwillneedtomove.

Note:Eachpulleyisnumbered(22,24,and

25).Movethepulleystothepositionsindicated

inthechartforyourclipsetting.

decal131-1820

Figure18

7.Loosenthe2setscrewsoneachpulleyyou

needtomoveusingahexwrench.

8.Removeeachpulley.

9.Installeachpulleyinthenewcongurationas

indicatedonthedecal(Figure18).

Note:Ensurethatthesetscrewsoneachpulley

arepositionedtoalignwiththekeyandatarea

ontheshaft.

10.Torquethesetscrewsto8.3to8.9N·m(74to

79in-lb).

11.Installthebelt.

12.Ensurethatthecompressionspringisapplying

tensiontothebelt(Figure17).

13.Tightenthebearing-housingnut.

14.Installthebeltcover.

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsare

cleanlydischargedfromthereelarea,asfollows:

Note:Thebarisadjustabletocompensatefor

changesinturfconditions.Adjustthebarcloserto

thereelwhentheturfisextremelydry.Bycontrast,

adjustthebarfurtherawayfromthereelwhentheturf

conditionsarewet.Thebarshouldbeparalleltothe

reeltoensureoptimumperformance.Adjustitafter

thereelissharpenedonareelgrinder.

1.Loosenthescrewssecuringthetopbar(Figure

19)tothecuttingunit.

g014643

Figure19

1.Cut-offbar

2.Inserta1.5mm(0.060inch)feelergauge

betweenthetopofthereelandthebarthen

tightenthescrews.

Important:Ensurethatthebarandreelare

equaldistanceapartacrossthecomplete

reel.

Note:Adjustthegapasneededforyourturf

conditions.

ServicingtheBedbar

Onlyaproperlytrainedmechanicshouldservicethe

bedbarandbedknifetopreventdamagetothereel,

bedbar,orbedknife.Ideally,takethecuttingunitto

yourAuthorizedToroDistributorforservice.Referto

theServiceManualforyourtractionunitforcomplete

instructions,specialtools,anddiagramsforservicing

thebedknife.Shouldyoueverneedtoremove

orassemblethebedbaryourself,instructionsare

providedbelow,asarethespecicationsforservicing

thebedknife.

Important:Alwaysfollowthebedknife

proceduresdetailedinyourServiceManualwhen

servicingthebedknife.Failuretoinstallandgrind

thebedknifecorrectlycanleadtodamagetothe

reel,bedbar,orbedknife.

RemovingtheBedbar

1.Turnthebedbaradjustingscrew,

counterclockwise,tobackthebedknife

awayfromthereel(Figure20).

g014641

Figure20

1.Bedbar-adjustingscrew3.Bedbar

2.Spring-tensionnut

4.Washer

2.Backoutthespring-tensionnutuntilthewasher

isnolongertensionedagainstthebedbar

(Figure20).

3.Oneachsideofthemachine,loosenthelocknut

securingthebedbarbolt(Figure21).

g014409

Figure21

1.Bedbarbolt2.Locknut

4.Removeeachbedbarboltallowingthebedbar

tobepulleddownwardandremovedfromthe

cuttingunit(Figure21).

Accountforthe2nylonwashersand1steel

washeroneachendofthebedbar(Figure22).

g257517

Figure22

1.Bedbarbolt3.Nylonwasher

2.Nut

4.Steelwasher

AssemblingtheBedbar

1.Installthebedbar,positioningthemountingears

betweenthewashersandthebedbar-adjusting

screw(Figure20).

2.Securethebedbartoeachsideplatewiththe

bedbarbolts(nutsonbolts)and3washers(6

total).

3.Positionanylonwasheroneachsideofthe

side-plateboss.Placeasteelwasheroutside

eachofthenylonwashers(Figure22).

4.Torquethebedbarboltsto27to36N∙m(240to

320inch-lb).

5.Tightenthelocknutsuntilyouremovetheend

playfromsteelwashers,butyouareableto

rotatethembyhand.Thewashersontheinside

mayhaveagap.

Important:Donotovertightenthelocknuts

ortheywilldeectthesideplates.

6.Tightenthespringtensionnutuntilthespringis

collapsed,thenbackitoff1/2turn(Figure23).

g006505

Figure23

1.Spring-tensionnut2.Spring

7.Adjustthebedknifetothereel;refertoAdjusting

theBedknife-to-ReelContact(page9).

BedknifeSpecications

BedknifeInstallation

1.Useascrapertoremoveallrust,scale,and

corrosionfromthebedbarsurface.

2.Lightlyoilthebedbarsurfacebeforeinstalling

thebedknife.

3.Ensurethatallthebedbarscrewthreadsare

clean.

4.Install,butdonottightennewscrews

(5/16–18UNC–2A)tosecurethebedknifeto

thebedbar.Applyanti-seizecompoundtothe

threadsofthescrews.

Important:Donotapplyanti-seize

compoundtothetaperofthescrewheads.

5.Usingatorquewrenchandthebedknifescrew

tool(TOR510880),tightenthe2outerscrewsto

1N∙m(10in-lb).

6.FollowingtheorderinFigure24,tightenthe

screwsto25.4N∙m(225in-lb).

g254874

Figure24

7.Grindthebedknifeafterinstallation.

PreparingtheReelforGrinding

1.Ensurethatallcuttingunitcomponentsarein

goodconditionandcorrectanyissuesbefore

grinding.

2.Followthereelgrindermanufacturer’s

instructionstogrindthecuttingreeltothe

followingspecications.

ReelGrindingSpecications

NewReelDiameter

128.5mm(5.06inches)

ReelDiameterServiceLimit114.3mm(4-1/2inches)

BladeReliefAngle30°±5°

BladeLandWidth

1.0mm(0.04inches)

BladeLandWidthRange

.8to1.2mm(0.03to0.05

inches)

ReelDiameterTaperService

Limit

0.25mm(1/100inch)

Relief-GrindingtheReel

Thenewreelhasalandwidthof1.3to1.5mm(0.050

to0.060inch)anda30°reliefgrind.

Whenthelandwidthgetslargerthan3mm(0.120

inch)wide,dothefollowing:

1.Applya30°reliefgrindonallreelbladesuntil

thelandwidthis1.3mm(0.050inch)wide

(Figure25.

g028800

Figure25

1.30°2.1.3mm(0.050inch)

2.Spingrindthereeltoachieve<0.025mm(0.001

inch)reelrun-out.

Note:Thiscausesthelandwidthtogrow

slightly.

3.Adjustthecuttingunit;refertoyourcuttingunit

Operator’sManual.

Note:T oextendthelongevityofthesharpnessofthe

edgeofthereelandthebedknife—aftergrindingthe

reeland/orthebedknife—checkthereeltobedknife

contactagainaftercutting2faiways,asanyburrs

willberemoved,whichmaycreateimproperreelto

bedknifeclearanceandthusacceleratewear.

BedknifeGrindingSpecications

g032182

Figure26

1.Reliefangle4.Frontface

2.Topface

5.Frontangle

3.Removeburr

Standardbedknifereliefangle3°minimum

Extendedbedknifereliefangle7°minimum

FrontAngleRange

13°to17°

CheckingtheTopGrindAngle

Theanglethatyouusetogrindyourbedknivesis

veryimportant.

Usetheangleindicator(T oroPartNo.131-6828)and

theangle-indicatormount(T oroPartNo.131-6829)to

checktheanglethatyourgrinderproducesandthen

correctforanygrinderinaccuracy.

1.Placetheangleindicatoronthebottomsideof

thebedknifeasshowninFigure27.

g034113

Figure27

1.Bedknife(vertical)

2.Angleindicator

2.PresstheAltZerobuttonontheangleindicator.

3.Placetheangle-indicatormountontheedge

ofthebedknifesothattheedgeofthemagnet

mateswiththeedgeofthebedknife(Figure28).

Note:Thedigitaldisplayshouldbevisiblefrom

thesamesideduringthisstepasitwasinstep1.

g034114

Figure28

1.Angle-indicatormount

3.Bedknife

2.Edgeofthemagnetmated

withtheedgeofthe

bedknife

4.Angleindicator

4.Placetheangleindicatoronthemountasshown

inFigure28.

Note:Thisistheanglethatyourgrinder

produces,andshouldbewithin2degreesofthe

recommendedtopgrindangle.

BacklappingtheCutting

Unit

DANGER

Contactwiththereelorothermovingparts

canresultinpersonalinjury.

Keepngers,hands,andclothingawayfrom

thereelsorothermovingparts.

•Stayawayfromthereelwhilebacklapping.

•Neveruseashorthandledpaintbrush

forbacklapping.PartNo.29-9100Handle

assemblycompleteorindividualpartsare

availablefromyourlocalAuthorizedToro

Distributor.

1.Positionthemachineonaclean,levelsurface,

lowerthecuttingunits,stoptheengine,engage

theparkingbrake,andremovetheignitionkey.

2.Removethereelmotorsfromthecuttingunits

anddisconnectandremovethecuttingunits

fromtheliftarms.

3.Connectthebacklappingmachinetothecutting

unitbyinsertingapieceof3/8inchsquarestock

intothesplinedcouplingintheendofthecutting

unit.

Note:Additionalinstructionsandprocedures

onBacklappingareavailableinyourtraction

unitOperator’sManualandtheToroSharpening

ReelandRotaryMowersManual,FormNumber

80-300PT.

Note:Forabettercuttingedge,runale

acrossthefrontfaceofthebedknifeandreel

whenthelappingoperationiscompleted.This

willremoveanyburrsorroughedgesthatmay

havebuiltuponthecuttingedge.

DeclarationofIncorporation

TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)

conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain

ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

SerialNo.

ProductDescriptionInvoiceDescription

GeneralDescription

Directive

04289316000001andUp

18-inch11-BladeCuttingUnit,

GreensmasterFlex/eFlex

1820TractionUnit

FLEX11BLADE18INCH

CUTTINGUNIT

LawnMower

2006/42/EC

04290316000001andUp

21-inch11-BladeCuttingUnit,

GreensmasterFlex/eFlex

2120TractionUnit

FLEX11BLADE21INCH

DPACUTTINGUNIT

LawnMower

2006/42/EC

04291316000001andUp

18-inch14-BladeCutting

Unit,Greensmaster

Flex/eFlex1820TractionUnit

FLEX14BLADE18INCH

CUTTINGUNIT

LawnMower

2006/42/EC

04292316000001andUp

21-inch14-BladeCutting

Unit,Greensmaster

Flex/eFlex2120TractionUnit

FLEX14BLADE21INCH

CUTTINGUNIT

LawnMower

2006/42/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly

completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe

associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin

conformitywithallrelevantDirectives.

Certied:

AuthorizedRepresentative:

MarcelDutrieux

ManagerEuropeanProductIntegrity

ToroEuropeNV

Nijverheidsstraat5

2260Oevel

Belgium

JohnHeckel

Sr.EngineeringManager

Tel.+3216386659

8111LyndaleAve.South

Bloomington,MN55420,USA

May24,2018

EuropeanPrivacyNotice

TheInformationT oroCollects

ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou

tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies

inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION

ASDESCRIBEDINTHISPRIVACYNOTICE.

TheWayT oroUsesInformation

Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell

youabout.T oromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot

sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand

withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation

Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes

(suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofYourPersonalInformation

Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent

statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation

Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0282RevC

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant

toanagreementbetweenthem,jointlywarrantyourT oroCommercial

product(“Product”)tobefreefromdefectsinmaterialsorworkmanship

fortwoyearsor1500operationalhours*,whicheveroccursrst.This

warrantyisapplicabletoallproductswiththeexceptionofAerators

(refertoseparatewarrantystatementsfortheseproducts).Wherea

warrantableconditionexists,wewillrepairtheProductatnocosttoyou

includingdiagnostics,labor,parts,andtransportation.Thiswarranty

beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.

*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror

AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe

Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed

helplocatingaCommercialProductsDistributororAuthorizedDealer,or

ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,

youmaycontactusat:

ToroCommercialProductsServiceDepartment

ToroWarrantyCompany

8111LyndaleAvenueSouth

Bloomington,MN55420-1196

952–888–8801or800–952–2740

E-mail:[email protected]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand

adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired

maintenanceandadjustmentscanbegroundsfordisallowingawarranty

claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty

periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot

coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro

brandedaccessoriesandproducts.Aseparatewarrantymaybe

providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour

ToroproductpertheRecommendedMaintenancelistedinthe

Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal

Productoperationinclude,butarenotlimitedto,brakepadsand

linings,clutchlinings,blades,reels,rollersandbearings(sealedor

greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,

lters,belts,andcertainsprayercomponentssuchasdiaphragms,

nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage

practices,contamination,useofunapprovedfuels,coolants,lubricants,

additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry

standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor

windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted

fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.

Partsreplacedunderthiswarrantyarecoveredforthedurationofthe

originalproductwarrantyandbecomethepropertyofT oro.T orowillmake

thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace

it.Toromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof

kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,

andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe

batteriesinthisproductareconsumed,theamountofusefulworkbetween

chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn

out.Replacementofwornoutbatteries,duetonormalconsumption,

istheresponsibilityoftheproductowner.Batteryreplacementmaybe

requiredduringthenormalproductwarrantyperiodatowner’sexpense.

Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly

proratedwarrantybeginningyear3throughyear5basedonthetime

inserviceandkilowatthoursused.RefertotheOperator'sManualfor

additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,

coolant,andcompletingrecommendedmaintenancearesomeofthe

normalservicesToroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy

underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor

indirect,incidentalorconsequentialdamagesinconnectionwiththe

useoftheToroProductscoveredbythiswarranty,includingany

costorexpenseofprovidingsubstituteequipmentorserviceduring

reasonableperiodsofmalfunctionornon-usependingcompletion

ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty

referencedbelow,ifapplicable,thereisnootherexpresswarranty.All

impliedwarrantiesofmerchantabilityandtnessforusearelimitedto

thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential

damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove

exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou

speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom

statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby

aseparatewarrantymeetingrequirementsestablishedbytheU.S.

EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources

Board(CARB).Thehourlimitationssetforthabovedonotapplytothe

EmissionsControlSystemWarranty.RefertotheEngineEmissionControl

WarrantyStatementsuppliedwithyourproductorcontainedintheengine

manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain

guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining

guaranteeinformation,contacttheToroimporter.

374-0253RevD

Toro 04292 User manual

Brand: Toro

Model: 04292

Type: User manual

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