Toro 04054 Greensmaster 800 User manual

Toro
Brand
Toro
Model
04054 Greensmaster 800
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3422-714RevA
Greensmaster
®
800,1000,and
1600Mowers
ModelNo.04054—SerialNo.400000000andUp
ModelNo.04055—SerialNo.403060001andUp
ModelNo.04056—SerialNo.403060001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3422-714*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorder,ortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Operatingthismachinebetween1,500and2,400
m(5,000to8,000ft)abovesealevelrequires
thehigh-altitudekit.SeeyourauthorizedToro
distributor.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisawalk-behind,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesignedfor
cuttinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.It
isnotdesignedforcuttingbrush,mowinggrassand
othergrowthalongsidehighways,orforagricultural
uses.
Important:Tomaximizethesafety,performance,
andproperoperationofthismachine,carefully
readandfullyunderstandthecontentsofthis
Operator’sManual.Failingtofollowthese
operatinginstructionsortoreceiveproper
trainingmayresultininjury.Formoreinformation
onsafeoperatingpractices,includingsafetytips
andtrainingmaterials,gotowww.Toro.com.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanauthorizedToro
distributorandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbers
arelocatedonaplateontherearframe.Writethe
numbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g235302
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1InstallingandAdjustingtheHandle..................8
2InstallingtheKickstand....................................9
3InstallingtheTransportWheelShafts.............10
4InstallingtheTransportWheels......................10
5AdjustingtheCuttingUnit................................11
6InstallingtheCEDecals..................................11
7InstallingtheGrassBasket..............................11
8BreakingintheMachine.................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................16
BeforeOperationSafety...................................16
PerformingDailyMaintenance..........................16
CheckingtheEngine-OilLevel..........................16
FuelSpecications...........................................16
FillingtheFuelTank..........................................17
SettingtheMachinetoMatchTurf
Conditions.....................................................18
CheckingtheInterlock-Switch
Operation......................................................19
TransportingtheMachinetoaJob
Site................................................................20
RemovingtheTransportWheels.......................20
DuringOperation.................................................20
DuringOperationSafety...................................20
StartingtheEngine...........................................21
ShuttingOfftheEngine.....................................21
OperatingTips..................................................22
AfterOperation....................................................23
AfterOperationSafety......................................23
TransportingtheMachine.................................23
Maintenance...........................................................24
RecommendedMaintenanceSchedule(s)...........24
DailyMaintenanceChecklist.............................25
Pre-MaintenanceProcedures..............................26
Pre-MaintenanceSafety...................................26
Lubrication..........................................................26
GreasingtheMachine.......................................26
EngineMaintenance...........................................27
EngineSafety...................................................27
ServicingtheEngineOil....................................27
ServicingtheAirCleaner..................................28
ServicingtheSparkPlug...................................29
FuelSystemMaintenance...................................30
CleaningtheFuel-TankScreen.........................30
ElectricalSystemMaintenance...........................30
ServicingtheTraction-InterlockSwitch
......................................................................30
BrakeMaintenance.............................................31
AdjustingtheService/ParkingBrake.................31
BeltMaintenance................................................32
AdjustingtheBelts............................................32
ReplacingtheDifferentialBelt...........................34
ControlsSystemMaintenance.............................35
AdjustingtheTractionControl...........................35
CuttingUnitMaintenance.....................................36
BladeSafety.....................................................36
LevelingtheRearDrumtotheReel...................36
AdjustingtheBedknifetotheReel.....................36
AdjustingtheHeight-of-Cut...............................37
AdjustingtheGrassShieldHeight.....................38
AdjustingtheCut-OffBar..................................39
IdentifyingtheBedbar.......................................39
ServicingtheBedbar........................................39
BacklappingtheReel........................................40
Storage...................................................................41
StorageSafety..................................................41
StoringtheMachine..........................................41
3
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395:2013andANSIB71.4-2017and
meetsthesestandardswhenyouaddtheOperator
PresenceKitandrequireddecals.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-9356
93-9356
1.Entanglementhazard—stayawayfrommovingparts.
decal93-7346
93-7346
1.Reeldrive3.Disengage
2.Engage
4
decal93-6085
93-6085
1.Fast
3.Slow
2.Continuousvariable
setting
decal93-8064
93-8064
1.Warning—readtheinstructionsbeforeservicingor
performingmaintenance.
2.Cuttinghazardoffootorhand—shutofftheengineand
waitformovingpartstostop.
decal115-1720
115-1720
1.Forward3.Neutral
2.Drivewheel
decal133-8062
133-8062
decal120-2727
120-2727
1.Brake—toengage,pullthe
levertowardthehandle;
todisengage,releasethe
lever.
2.Parkingbrake—tolock,
pullthelevertowardthe
handle,pressthebutton
inandreleasethelever
againstthelockingbutton;
torelease,pullthelever
towardthehandleuntil
thebuttonreleasesand
releasethelever.
decal125-5245
125–5245
1.Cuttinghazardofhandorfoot—keepawayfrommoving
parts;keepallguardsandshieldsinplace.
5
decal130-8322
130-8322
1.Useonlygasolinethat
contains10%ethanolby
volume(E10)orless.
3.Donotusegasolinethat
containsmorethan10%
ethanolbyvolume(E10).
2.ReadtheOperator's
Manual.
decal120-2769
120-2769
1.Toxicgasinhalation
hazard—donotoperate
indoors.
4.Warning—disconnect
thespark-plugwireand
readtheOperator’s
Manualbeforeservicingor
performingmaintenance.
2.Explosionhazard—shut
offtheengineandkeep
awayfromopenames
whenrefueling.
5.Hotsurface/burn
hazard—donottouch
hotsurfaces.
3.Warning—shutoffthe
engineandturnoffthe
fuelbeforeleavingthe
machine.
6.Warning—readthe
Operator’sManual;when
addingfueltothetank,ll
onlytothebottomofthe
lltube.
decal120-2761
120-2761
1.Warning—readtheOperator’sManual.4.Thrownobjecthazard—keepbystandersawayfromthe
machine.
2.Warning—receivetrainingbeforeoperatingthemachine.5.Warning—keepawayfrommovingparts;keepallguardsin
place.
3.Warning—wearhearingprotection.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handle1
1
Cabletie
4
Installthehandle.
Kickstandassembly1
2
Spring
1
Installthekickstand(Models04054and
04056only).
Rightwheelshaft
1
3
Leftwheelshaft
1
Installthetransportwheelshafts
(Models04055and04056only).
4
Transportwheel2
Installthetransportwheels(optional).
5
Nopartsrequired
–
Adjustthecuttingunit.
Production-yeardecal1
6
CE-markdecal
1
InstalltheCEdecals(ifrequired).
7
Grassbasket
1Installthegrassbasket.
8
Nopartsrequired
–
Breakinthemachine.
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
EngineOwner'sManual
1
CerticateofCompliance
1
Readorviewtheitemsbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
7
1
InstallingandAdjustingthe
Handle
Partsneededforthisprocedure:
1Handle
4
Cabletie
InstallingtheHandle
1.Removethebolts(5/16inch),locknuts,ring
pins,andhairpincottersthatsecurethebottom
ofthehandlearmstoeachsideofthemachine
(Figure3).
g240399
Figure3
1.Hairpincotter6.Locknut
2.Mountingpin
7.Bolt(5/16inch)
3.Washer8.Ringpin
4.Lockwasher9.Handlearm
5.Bolt(3/8inch)
2.Removethebolts(3/8inch),washers,andlock
washersfromthemountingpinsoneachsideof
themachine(Figure3).
3.Insertthehandleendsthroughtheholesin
thehandlearmsandaligntheholeswiththe
mountingpins(Figure3).
4.Squeezethehandleendsinwardandinstall
themonthemountingpins(Figure4).
g240404
Figure4
1.Handle4.Washer
2.Handlearm5.Lockwasher
3.Mountingpin
6.Bolt(3/8inch)
5.Securethehandletothemountingpinswiththe
bolts(3/8inch),washers,andlockwashersthat
youpreviouslyremoved(Figure4).
6.Usethebolts(5/16inch),locknuts,hairpin
cotters,andringpinsthatyoupreviously
removedtosecurethehandlearmstotherear
oftheframe(Figure3).
7.Securethecablesandwireharnesstothe
handlewiththecableties(Figure5).
8
g017590
Figure5
1.Cableties
AdjustingtheHandle
RefertoFigure6forthisprocedure.
g240512
Figure6
1.Handle3.Ringpin
2.Hairpincotter
1.Removethehairpincottersfromtheringpinson
eachsideofthemachine.
2.Whilesupportingthehandle,removethering
pinsfromeachsideandraiseorlowerthe
handletothedesiredoperatingposition.
3.Installtheringpinsandhairpincotters.
2
InstallingtheKickstand
Models04054and04056Only
Partsneededforthisprocedure:
1Kickstandassembly
1
Spring
Procedure
Note:Themachineisshippedwiththefasteners
looselyinstalledonthekickstandassembly.
1.OnModel04056only,connectthespringstud
totheright-handsideofthekickstand(Figure7)
withthebolt,washer,andangenutprovided.
9
g017948
Figure7
1.Bolt3.Washer
2.Springstud
4.Flange–headnut
2.Hookthespringintotheholeinthespring
bracketandontothespringstudwhilealigning
thekickstandwiththemountingholesintherear
frame(Figure8).
g007594
Figure8
1.Kickstand
3.Springstud
2.Springbracket4.Spring
3.Mountthekickstandtoeachsideoftheframe
withabolt,lockwasher,spacer,atwasher,and
locknut(Figure8).
4.Positionthespacerinthekickstandmounting
hole.
3
InstallingtheTransport
WheelShafts
Models04055and04056Only
Partsneededforthisprocedure:
1
Rightwheelshaft
1
Leftwheelshaft
Procedure
1.Pushthekickstanddownwithyourfootandpull
uponthehandletosupportthemachineonthe
kickstand.
2.Applythread-lockingadhesivetothethreadsof
thewheelshafts.
3.Threadtherightwheelshaftintothedrivepulley
ontherightsideofthemachine(Figure9).
Note:Therightwheelshafthasleft-hand
threads.
g007595
Figure9
1.Rightwheelshaft
4.Torquetheshaftto88to101N∙m(65to75ft-lb).
5.Repeatsteps2through4toinstalltheleftwheel
shafttotheleftsideofthemachine.
10
4
InstallingtheTransport
Wheels
Optional
Partsneededforthisprocedure:
2Transportwheel
Procedure
1.Pushthekickstanddownwithyourfootandpull
uponthehandletosupportthemachineonthe
kickstand.
2.Slideawheelontoanaxle.
3.Pivotthewheellockingclipawayfromcenter
ofthewheel,allowingittoslidefartherontothe
axle(Figure10).
g017591
Figure10
1.Lockingclip
4.Rotatethewheelbackandforthuntilitslides
completelyontotheaxleandthelockingclipis
securedinthegrooveontheaxleshaft.
5.Repeattheprocedureontheoppositesideof
themachine.
6.Inatethetiresto83to103kPa(12to15psi).
7.Carefullylowerthemachineoffthekickstand.
5
AdjustingtheCuttingUnit
NoPartsRequired
Procedure
Beforeoperatingthemachine,completethefollowing
adjustments:
•LevelingtheRearDrumtotheReel(page36)
•AdjustingtheBedknifetotheReel(page36)
•AdjustingtheHeight-of-Cut(page37)
•AdjustingtheGrassShieldHeight(page38)
•AdjustingtheCut-OffBar(page39)
6
InstallingtheCEDecals
Partsneededforthisprocedure:
1Production-yeardecal
1
CE-markdecal
Procedure
Ifyouusethismachineinacountrythatcomplies
toCEstandards,applytheproduction-yeardecal
andtheCE-markdecalneartheserialplate;referto
Figure11.
g235301
Figure11
1.Production-yeardecal
3.CE-markdecal
2.Serialplate
11
7
InstallingtheGrassBasket
Partsneededforthisprocedure:
1
Grassbasket
Procedure
Graspthebasketbythetoplipandslideitontothe
basketmountingrods(Figure12).
g007609
Figure12
1.Grassbasket
2.Basketmountingrod
Note:Model04056only—Whenyouadjustthe
cuttingunittoahigherheightofcut,youcanlowerthe
basketbyremovingeachbasketmountingrodand
installingeachontheoppositesideofthemachine.
8
BreakingintheMachine
NoPartsRequired
Procedure
Only8hoursofmowingoperationisrequiredforthe
break-inperiod.
Therstseveralhoursofoperationarecriticaltofuture
dependabilityofthemachine.Youmustmonitorthe
machineperformancecloselysothatminordifculties,
whichcouldleadtomajorproblems,arenotedand
canbecorrected.Duringtherstfewhoursof
operation,inspectthemachinefrequentlyforsignsof
oilleakage,loosefasteners,oranyothermalfunction.
Refertotheengineowner’smanualforthe
recommendedbreak-in-periodoilchangeand
maintenanceprocedures.
12
ProductOverview
g232664
Figure13
1.Controlpanel5.Cuttingunit
2.Handle6.Transportwheelaxle
3.Fueltank7.Kickstand
4.Grassbasket
Controls
g017592
Figure14
1.Traction-drivelever
5.Servicebrake
2.Throttlecontrol6.Parkingbrake
3.On/Offswitch7.Operator-presencecontrol
(optional)
4.Hourmeter
Traction-DriveLever
Thetraction-drivelever(Figure14)islocatedonthe
frontrightsideofthecontrolpanel.Ithas2positions:
NEUTRALandFORWARD.Pushingtheleverforward
engagesthetractiondrive.
ThrottleControl
Thethrottlecontrol(Figure14)islocatedontherear,
rightsideofthecontrolpanel.Theleverconnectsto
andoperatesthethrottlelinkagetothecarburetor.
RefertoSpecications(page15)fortheenginespeed.
On/OffSwitch
TheOn/Offswitch(Figure14)islocatedonthetopof
thecontrolpanel.MovetheswitchtotheONposition
tostarttheengineandtheOFFpositiontoshutoff
theengine.
ServiceBrake
Theservicebrake(Figure15)islocatedonthetop
left,frontsideofthecontrolpanel.Youcanusethe
braketosloworstopthemachine.
13
g016976
Figure15
ParkingBrake
Theparkingbrake(Figure16)islocatedatthebaseof
theservicebrake.Fullyengagetheservicebrakeand
pushtheparking-brakeknobtoallowtheservicebrake
torestontheparking-brakepin.Engagetheservice
braketoreleasetheparkingbrake.Youmustrelease
thebrakebeforeyouengagethetractiondrive.
g016977
Figure16
Operator-PresenceControl
Optional
Ifequipped,theoperator-presencecontrol(Figure
14)islocatedontherearofthehandle.Pushthe
operator-presencecontrolagainstthehandle.You
mustengage,theoperator-presencecontrolbefore
movingthetraction-drivelever.Ifyoureleasethe
operator-presencecontrol,theengineshutsoff.
Reel-DriveLever
Thereel-drivelever(Figure17)islocatedontheright,
frontcornerofthemachine.Theleverhas2positions:
•ENGAGE—movetheleverforwardtoengagethe
reel.
•DISENGAGE—movetheleverrearwardto
disengagethereel.
g016978
Figure17
1.Reel-drivelever
ChokeLever
Thechokelever(Figure18)islocatedontheleftfront
oftheengine.Theleverhas2positions:RUNand
CHOKE.MovethelevertotheCHOKEpositionwhen
startingacoldengine.Aftertheenginestarts,move
thelevertotheRUNposition.
g024364
Figure18
1.Chokelever2.Fuel-shutoffvalve
14
Fuel-ShutoffValve
Thefuel-shutoffvalve(Figure18andFigure19)is
locatedontheleftfrontoftheenginenearthechoke
lever.Thevalvehas2positions:CLOSEDandOPEN.
MovetheleveruptotheCLOSEDpositionwhenyou
storeortransportthemachine.Openthevalvebefore
youstarttheenginebyrotatingtheleverdown.
g196011
Figure19
1.Fuel-shutoffvalve—CLOSEDposition
Recoil-StarterHandle
Pulltherecoil-starterhandle(Figure20)tostartthe
engine.
g027896
Figure20
1.Recoil-starterhandle2.Kickstand
Kickstand
Thekickstand(Figure20)ismountedtotherearof
themachine.Usethekickstandwhenyouinstallor
removethetransportwheelsorthecuttingunit.
Specications
Model04054Model04055Model04056
Width
84cm(33
inches)
91cm(36
inches)
104cm(41
inches)
Height
114cm(45
inches)
114cm(45
inches)
122cm(48
inches)
Lengthwith
basket
122cm(48
inches)
122cm(48
inches)
150cm(59
inches)
Dryweight
(withbasket
andWiehle
roller;without
wheelsor
grooming
reel)
97kg(216lb)
100kg(220
lb)
105kg(232
lb)
Widthofcut
46cm(18
inches)
53cm(21
inches)
66cm(26
inches)
Heightofcut
1.6mmto
31.8mm
(0.063to1.25
inches)
1.6mmto
31.8mm
(0.063to1.25
inches)
3.1mmto
31.7mm
(0.125to1.25
inches)
Clip
3.3mm(0.13
inches)
4.3mm(0.16
inch)
5.8mm(0.23
inch)
Engine
speed
Lowidle:
1,565±150
rpm;High
idle:3,375
±100rpm
Lowidle:
1,565±150
rpm;High
idle:3,375
±100rpm
Lowidle:
1,565±150
rpm;High
idle:3,375
±100rpm
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Parkthemachineonalevelsurface;engagethe
parkingbrake;shutofftheengine;removethekey;
andwaitforallmovementtostopbeforeleaving
themachine.
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtoshutofftheenginequickly.
•Checkthatoperator-presencecontrol(ifequipped),
safetyswitches,andshieldsareattachedand
functioningproperly.Donotoperatethemachine
unlesstheyarefunctioningproperly.
•Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainthefuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
Performthedailymaintenanceprocedures;referto
DailyMaintenanceChecklist(page25).
CheckingtheEngine-Oil
Level
Checktheengine-oillevelbeforeeachuseorevery
8operatinghours,refertoCheckingtheEngine-Oil
Level(page27).
FuelSpecications
Fueltankcapacity:2.7L(0.71USgallons)
Recommendedfuel:Unleadedgasolinewithan
octaneratingof87orhigher((R+M)/2ratingmethod)
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.
•Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
•Forbestresults,useonlyclean,freshfuelless
than30daysold.
•Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamage,
whichmaynotbecoveredunderthewarranty.
16
FillingtheFuelTank
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.
Addfueltothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsfueltoexpand.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruck-bedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
•Whenpractical,removeequipmentfrom
thetruckortrailerandfuelitonthe
ground.Ifthisisnotpossible,thenfuel
suchequipmentwithaportablecontainer
ratherthanfromafuel-dispensernozzle.
•Ifyoumustuseafuel-dispensernozzle,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
WARNING
Fuelisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleand
fueltankorconditionerbottleopening.
•Avoidcontactwithskin;washoffspills
withsoapandwater.
1.Cleanaroundthefuel-tankcapandremovethe
capfromthetank(Figure21).Fillthefueltank
nohigherthantothebottomofthelterscreen.
Important:Donotoverllthetankwithfuel.
g017594
Figure21
1.Fuel-tankcap
2.Installthefuel-tankcapandwipeupanyspilled
fuel.
17
SettingtheMachinetoMatchTurfConditions
Usethefollowingtabletosetthemachinetomatchturfconditions.
GreensmowerCuttingUnitSetupMatrix
Bedbars:StandardandOptional
PartNumberDescriptionMowerAggressiveness
Comments
120-2682-03
StandardGreensmaster800
Less
StandardGreensmaster800
112-9281-01
StandardGreensmaster
1000
Less
StandardGreensmaster1000
112-9279-03Aggressive
Greensmaster
1000
More
112-9280-01
StandardGreensmaster
1600
Less
StandardGreensmaster1600
110-9278-03Aggressive
Greensmaster
1600
More
Bedknives:StandardandOptional
PartNumberDescriptionMower
HeightofCutRangeComments
98-7261Microcut
Greensmaster800
1.57–3.1mm
(0.062–0.125inch)
117-1530EdgeMaxMicrocut
Greensmaster800
1.57–3.1mm
(0.062–0.125inch)
StandardGreensmaster800
98-7260Tournament
Greensmaster800
3.1–6.0mm
(0.125–0.250inch)
117-1532EdgeMaxT ournament
Greensmaster800
3.1–6.0mm
(0.125–0.250inch)
Longerwearing
110-2300ExtendedMicrocut
Greensmaster800
1.57–3.1mm
(0.062–0.125inch)
Lessaggressive
110-2301Lowcut
Greensmaster8006.0mm(0.250inch)andup
93-4262Microcut
Greensmaster
1000
1.57–3.1mm
(0.062–0.125inch)
115-1880EdgeMaxMicrocut
Greensmaster
1000
1.57–3.1mm
(0.062–0.125inch)
StandardGreensmaster1000
93-4263Tournament
Greensmaster
1000
3.1–6.0mm
(0.125–0.250inch)
115-1881EdgeMaxT ournament
Greensmaster
1000
3.1–6.0mm
(0.125–0.250inch)
Longerwearing
93-4264Lowcut
Greensmaster
1000
6.0mm(0.250inch)andup
108-4303ExtendedMicrocut
Greensmaster
1000
1.57–3.1mm
(0.062–0.125inch)
Lessaggressive
112-9275Microcut
Greensmaster
1600
Lessthan3.1mm
(0.125inch)
94-5885Tournament
Greensmaster
1600
3.1–6.0mm
(0.125–0.250inch)
104-2646Highcut
Greensmaster
1600
6.0mm(0.250inch)andup
Tees
93-9015Lowcut
Greensmaster
1600
6.0mm(0.250inch)andupStandardGreensmaster1600
117-1548EdgemaxMicrocut
Greensmaster
1600
1.52to3.1mm(0.060
to0.122)
Longerwearing-Standard
Greensmaster1610
18
Rollers:StandardandOptional
PartNumberDescriptionMower
Diameter/MaterialComments
99-6240NarrowWiehle
Greensmaster80050.8mm(2.0inches)
Aluminum
Standard,0.20inch
spacing
99-6241NarrowWiehle
Greensmaster100050.8mm(2.0inches)
Aluminum
Standard,0.20inch
spacing
88-6790WideWiehle
Greensmaster100050.8mm(2.0inches)
Aluminum
Morepenetration,0.43
inchspacing
104-2642Fullroller
Greensmaster100050.8mm(2.0inches)
Steel
Leastpenetration
71-1550Wiehleroller
Greensmaster100050.8mm(2.0inches)
CastIron
Morepenetration,0.43
inchspacing
93-9045Wiehleroller
Greensmaster100063.5mm(2.5inches)
Aluminum
24incheswideforedge
support
52-3590
SwagedrollerGreensmaster100063.5mm(2.5inches)
Aluminum
93-9039NarrowWiehle
Greensmaster160063.5mm(2.5inches)
Aluminum
Standard
95-0930Fullroller
Greensmaster160063.5mm(2.5inches)
Steel
Leastpenetration
ClipTableforFixed-HeadWalk-BehindGreensmowers
StandardClipKit65–9000
TractionKit115–1886
ClipandTractionKits
Model
Standard
reel
OptionalreelStandard
reel
OptionalreelStandard
reel
OptionalreelStandard
reel
Optionalreel
04054
14–blade
3.3mm
(0.13
inch)
11–blade
4.1mm
(0.16
inch)
14–blade
4.8mm
(0.19
inch)
11–blade
6.4mm
(0.25
inch)
14–blade
3.0mm
(0.12
inch)
11–blade
3.8mm
(0.15
inch)
14–blade
4.3mm
(0.17
inch)
11–blade
5.6mm
(0.22
inch)
04055
11–blade
4.1mm
(0.16
inch)
14–blade
3.3mm
(0.13
inch)
8–blade
5.8mm
(0.23
inch)
11–blade
6.4mm
(0.25
inch)
14–blade
4.8mm
(0.19
inch)
8–blade
8.6mm
(0.34
inch)
11–blade
3.8mm
(0.15
inch)
14–blade
3.0mm
(0.12
inch)
8–blade
5.1mm
(0.20
inch)
11–blade
5.6mm
(0.22
inch)
14–blade
4.3mm
(0.17
inch)
8–blade
7.6mm
(0.30
inch)
04056
8–blade
5.8mm
(0.23
inch)
11–blade
4.1mm
(0.16
inch)
8–blade
8.6mm
(0.34
inch)
11–blade
6.4mm
(0.25
inch)
8–blade
5.1mm
(0.20
inch)
11–blade
3.8mm
(0.15
inch)
8–blade
7.6mm
(0.30
inch)
11–blade
5.6mm
(0.22
inch)
Ground
speed
5.39km/h(3.35mph)4.80km/h(2.98mph)
Checkingthe
Interlock-SwitchOperation
CAUTION
Ifthesafetyinterlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
1.Pushthekickstanddownwithyourfootandpull
upandbackonthehandletoraisethewheels
offtheground.
2.PlacethetractionleverintotheENGAGEposition
andtheenginecontrolsinthestartingposition.
3.Attempttostarttheengine.
Theengineshouldnotstart.Iftheenginestarts,
theinterlockswitchneedsservice.Correctthe
problembeforeoperatingthemachine.Referto
ServicingtheTraction-InterlockSwitch(page30)
4.Carefullyliftuponthehandletoreleasethe
kickstand.
19
TransportingtheMachine
toaJobSite
TransportingtheMachineUsing
TransportWheels
Usethetransportwheelstotransportthemachinea
shorterdistance.
1.Installthetransportwheels;referto4Installing
theTransportWheels(page10)
2.Ensurethatthetractionandreel-drivecontrols
areintheNEUTRALposition.
3.Starttheengine;refertoStartingtheEngine
(page21)
4.SetthethrottlecontroltoSLOW,tipthefrontof
themachineup,graduallyengagethetraction
drive,andslowlyincreasetheenginespeed.
5.Adjustthethrottletooperatethemoweratthe
desiredgroundspeedandtransportthemachine
tothedesireddestination.
TransportingtheMachineUsinga
Trailer
Useatrailertotransportthemachineaconsiderable
distance.Usecautionwhileloadingandunloadingthe
machineontothetrailer.
1.Carefullydrivethemachineontothetrailer.
2.Shutofftheengine,engagetheparkingbrake,
andturnthefuelvalvetotheOFFposition.
3.Securelyfastenthemachinetothetrailer.
Note:YoucanusetheToroTransProtrailerto
transportthemachine.Forinstructionsonloadingthe
trailer,refertoyourtrailerOperator’sManual.
Important:Donotruntheenginewhile
transportingitonatrailerbecausedamagecan
occurtothemachine.
HaulingtheMachine
•Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
•Useafull-widthrampforloadingthemachineinto
atrailerortruck.
•Tiethemachinedownsecurely.
RemovingtheTransport
Wheels
1.ReturnthetractioncontrollevertotheNEUTRAL
position,thethrottletotheSLOWposition,and
shutofftheengine.
2.Pushthekickstanddownwithyourfootandpull
uponthehandlesupportuntilthekickstandhas
rotatedforward,overcenter.
3.Removethetransportwheelsbypushingthe
wheellockingclipsoutofthehex-shaftgrooves.
4.Carefullylowerthemachineoffofthekickstand
bypushingforwardslowlyorbyliftingthelower
handlesupport,allowingthekickstandtospring
backtotheSTORAGEposition.
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial
footwear;andhearingprotection.Tiebacklong
hair,securelooseclothing,anddonotwearloose
jewelry.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotoperatethemachinewhileill,tired,orunder
theinuenceofalcoholordrugs.Keepbystanders,
especiallysmallchildren,outoftheoperatingarea.
Shutofftheengineifanyoneentersthearea.
•Donotrunanengineinanenclosedareawhere
exhaustgasescancollect.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
•Beforeyoustarttheengine,disengageall
blade-attachmentclutches,shiftintoneutral,and
engagetheparkingbrake.
•Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausea
slip-and-fallaccident.
•Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
•Alwaysstandintheoperatingposition(behindthe
handle)whenstartingandoperatingthemachine.
•Ensurethatthegrassbasketisinplacewhile
mowing.Shutofftheenginebeforeemptyingthe
basket.
•Neverleavearunningmachineunattended.
20
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Toro 04054 Greensmaster 800 User manual

Toro
Brand
Toro
Model
04054 Greensmaster 800
Category
Lawnmowers
Type
User manual
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