Toro Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive User manual

Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive
Toro
Brand
Toro
Model
Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive
Category
Lawnmowers
Type
User manual
FormNo.3379-834RevA
CommercialWalk-Behind
TractionUnit
18HPPistol-GripHydroDrive
ModelNo.30069—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3379-834*A
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
Introduction
Thisrotary-blade,lawnmowerisintendedtobeusedby
residentialhomeownersorprofessional,hiredoperators.Itis
designedprimarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Itisnotdesignedfor
cuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Thismanualshouldbeconsideredas
partofthemachine,asitcontains,safety,operationaland
maintenanceinformation.Themowerisaprecisionbuilt
machinedesignedsolelyforcuttinggrassandsimilarlowlying
groundvegetationwithinthelimitationsstatedinthismanual.
Youareresponsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyforproductandaccessory
information,helpndingadealer,ortoregisteryour
productatToroCommercialProductsServiceDepartment
Spellbrook,BishopsStortford,CM234BU,England,
+44(0)1279603019,Email:uk.service@toro.com.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbers
ofyourproductready.Figure1andFigure2identifythe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Figure2
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
GeneralLawnMowerSafety.....................................4
SoundPressureforthe32RD,36RDand48
RD....................................................................6
SoundPowerforthe32RD,36RDand48
RD....................................................................6
VibrationLevelforthe32RD...................................6
VibrationLevelforthe36RD...................................6
VibrationLevelforthe48RD...................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................10
1CheckingtheFluidsandTyrePressure.....................10
2ReadingtheManualandViewingtheOperator
TrainingMaterial................................................10
ProductOverview.........................................................11
Controls...............................................................11
Specications........................................................12
Attachments/Acessories.........................................12
Operation....................................................................12
AddingFuel...........................................................12
ThinkSafetyFirst...................................................13
OperatingtheParkingBrake....................................13
StartingandStoppingtheEngine..............................14
OperatingtheNeutralLocks....................................14
OperatingtheBladeControlKnob(PTO).................15
TheSafetyInterlockSystem.....................................15
DrivingtheMachineForwardandBackward..............16
BringingtheMachinetoNeutralPosition...................16
StoppingtheMachine.............................................17
PushingtheMachinebyHand..................................17
TransportingMachines............................................17
AdjustingtheHeight-of-Cut....................................17
AdjustingtheCasterPosition...................................18
AdjustingtheHandleHeight....................................19
HeightofCutChart................................................20
Maintenance.................................................................21
RecommendedMaintenanceSchedule(s)......................21
Lubrication...............................................................22
HowtoGrease.......................................................22
LubricatingtheCasterandWheelBearings.................22
GreasingtheMowerBeltIdler..................................22
GreasingthePumpControlandBellCrank................22
EngineMaintenance..................................................23
ServicingtheAirCleaner.........................................23
ServicingtheEngineOil..........................................24
ServicingtheSparkPlugs.........................................25
FuelSystemMaintenance...........................................26
ServicingtheFuelTank...........................................26
ServicingtheFuelFilter...........................................27
DriveSystemMaintenance.........................................27
AdjustingtheSpeedControlLinkage........................27
AdjustingtheNeutralControlLinkages.....................28
AdjustingtheHydroControlLinkages.......................29
AdjustingtheControlRod.......................................30
AdjustingtheTracking...........................................31
AdjustingtheSpringAnchorLinks...........................31
CheckingtheTyrePressure......................................32
CoolingSystemMaintenance......................................32
CleaningtheAirIntakeScreen..................................32
BrakeMaintenance....................................................33
ServicingtheBrake.................................................33
BeltMaintenance......................................................34
CheckingtheBelts..................................................34
ReplacingtheMowerBelt........................................34
AdjustingtheMowerBeltTension............................34
HydraulicSystemMaintenance....................................37
ServicingtheHydraulicSystem.................................37
MowerDeckMaintenance...........................................39
ServicingtheCuttingBlades.....................................39
AdjustingtheBladeBrake........................................41
Storage........................................................................42
Troubleshooting...........................................................43
Schematics...................................................................45
3
Safety
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(
Figure3)whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN836.
Thiscuttingmachineiscapableofamputatinghandsandfeet
andthrowingobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Understandexplanationsforallpictogramsusedonthe
mowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhilerefueling.
•Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemowerawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethatguards,
andsafetydevices,suchasdeectorsareinplaceand
workingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
•Disengageallbladeanddriveclutchesandplaceinto
neutralbeforestartingtheengine.
•Donottiltmowerwhenstartingtheengineorswitching
onthemotor,unlessthemowerhastobetiltedfor
starting.Inthiscase,donottiltitmorethanabsolutely
necessaryandliftonlythepart,whichisawayfromthe
operator.
•Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellawayfrom
theblade(s).
Operation
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Mowonlyindaylightoringoodarticiallight.
•Avoidoperatingthelawnmowerinwetgrass,where
feasible.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Neverdirectdischargeofmaterialtowardsbystanders.
•Donotputhandsorfeetnearorunderrotatingparts.
•Neverpickuporcarryalawnmowerwhiletheengineis
running.
•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupanddown
andexerciseextremecautionwhenchangingdirection
onslopes.
4
–Alwaysbesureofyourfootingonslopes.
•Neveroperatethelawnmowerwithdamagedguards,or
withoutsafetydevices,forexampledeectorsand/or
grasscatchers,inplace.
•Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reducespeed
onslopesandinsharpturnstopreventoverturningor
lossofcontrol.
•Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthelawnmowertoandfromthe
areatobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Stoptheengineandwhereakeyisttedremovethekey,
makesurethatallmovingpartshavecometoacomplete
stop:
–wheneveryouleavethelawnmower.
–beforerefueling.
–beforeremovingthegrasscatcher.
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
•Stoptheengineandwhereakeyisttedremovethekey,
makesurethatallmovingpartshavecometoacomplete
stop,anddisconnectthesparkplugwire:
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthelawn
mower.
–afterstrikingaforeignobject,inspectthelawnmower
fordamageandmakerepairsbeforerestartingand
operatingthelawnmower.
–iflawnmowerstartstovibrateabnormally(check
immediately).
•Reducethethrottlesettingduringengineshutdownand
,iftheengineisprovidedwithashut-offvalve,turnthe
fueloffattheconclusionofmowing.
•Usecarewhenusingsulkies,and
–useonlyapproveddrawbarhitchpoints.
–limitloadstothoseyoucansafelycontrol.
–donotturnsharply:usecarewhenreversing.
–donotcarrypassengers.
•Watchoutfortrafcwhencrossingornearroadways.
•Beforeleavingtheoperator'sposition
–disengagethepowertake-offandlowerthe
attachments.
–placeintoneutralandsettheparkingbrake.
–stoptheengineandremovethekey.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Donotusepressurecleaningequipmentonmachine.
•Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragearefreeof
grass,leaves,orexcessivegrease.
•Checkthedischargeguardfrequentlyandreplacewith
manufacturer'srecommendedparts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisout-doors.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Onmultibladedlawnmowers,takecareasrotatingone
blademaycauseotherstorotate.
•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmovingblades
andxedpartsofthelawnmower.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
5
SoundPressureforthe32RD,
36RDand48RD
The32RDhasasoundpressurelevelattheoperator’searof
87dBA,whichincludesanUncertaintyValue(K)of2dBA.
The36RDhasasoundpressurelevelattheoperator’searof
87dBA,whichincludesanUncertaintyValue(K)of2dBA.
The48RDhasasoundpressurelevelattheoperator’searof
92dBA,whichincludesanUncertaintyValue(K)of2dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPowerforthe32RD,36
RDand48RD
The32RDand36RDhasaguaranteedsoundpowerlevelof
100dBA,whichincludesanUncertaintyValue(K)of1dBA.
The48RDhasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevelforthe32RD
Hand-Arm
Measuredvibrationlevelforrighthand=1.2m/s
2
Measuredvibrationlevelforlefthand=2.0m/s
2
UncertaintyValue(K)=1.0m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
VibrationLevelforthe36RD
Hand-Arm
Measuredvibrationlevelforrighthand=1.3m/s
2
Measuredvibrationlevelforlefthand=1.8m/s
2
UncertaintyValue(K)=1.0m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
VibrationLevelforthe48RD
Hand-Arm
Measuredvibrationlevelforrighthand=2.5m/s
2
Measuredvibrationlevelforlefthand=3.1m/s
2
UncertaintyValue(K)=1.5m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
6
SlopeIndicator
G01 1841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Keepsafetysignsclearandvisible,replaceanydecalthatisdamagedorlost.
40-13–010
1.Cuttinghazardofhand
2.Cuttinghazardoffoot
95-5537
1.ReadtheOperator's
Manualforinstructionson
operatingthecuttingblade
3.Pullbacktodisengage
2.Pushforwardtoengage
105-4109
105-4110
106-2733
1.Fast
3.Slow
2.Continuousvariable
setting
106-5517
1.Warning—donottouchthehotsurface.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
8
115-1039
1.Parking
brake—disengaged
2.Parkingbrake—engaged
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
119-6672
1.Forward
10.Warning—readtheOperator'sManual.
2.Neutral11.Warning—donotoperatethismachineunlessyouaretrained.
3.Reverse
12.Thrownobjecthazard—keepdeectorinplace.
4.ToturnthemachinerightengageNeutralontherighthandle
whilethelefthandleisintheForwardposition.
13.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
5.ToturnthemachineleftengageNeutralonthelefthandle
whiletherighthandleisintheForwardposition.
14.Warning—wearearprotection.
6.Fast15.Warning—stoptheengineandremovethesparkplugwire
beforeperforminganymaintenanceonthemachine.
7.Continuousvariablesetting16.Warning—stoptheenginebeforeleavingthemachine.
8.Slow17.Cutting,dismembermenthazardofhand—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
9.Neutral
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Checktheuidsandtyrepressure.
Operator'sManual
1
EngineOperator'sManual
1
Operatortrainingmaterial
1
2
Oildrainhose
1
ReadtheOperator'sManualandwatch
theoperatortrainingmaterialbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
CheckingtheFluidsandTyre
Pressure
NoPartsRequired
Procedure
•Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.
•Checkthegreaseforthemowerandmowerdeck.
•Checkthetyrepressure;refertoCheckingthetyre
Pressure.
Note:Thecuttingbladesaresettoa51mm(2inch)
height-of-cutatinitialpurchase.TheAxlepositionisB,with
2spacesbelowthecastersand4spacesbelowthespindle.
2
ReadingtheManualand
ViewingtheOperatorTraining
Material
Partsneededforthisprocedure:
1
Operator'sManual
1
EngineOperator'sManual
1
Operatortrainingmaterial
1
Oildrainhose
Procedure
•ReadtheOperator'sManual.
•Viewtheoperatortrainingmaterialbeforeoperatingthe
machine.TheDVDsuppliedisgeneraltrainingmaterial
andthemachinemaydifferfromthatsupplied.
•Usetheoildrainhosewhenchangingtheengineoil.
10
ProductOverview
1
2
3
4
5
6
G016076
Figure5
1.Mowerdeck
4.Controls
2.Brake5.Handle
3.Gastank6.Casterwheel
Controls
Becomefamiliarwithallthecontrols(Figure6)beforeyou
starttheengineandoperatethemachine.
ThrottleControl
Thethrottlecontrolhastwopositions:FastandSlow.
OperatorPresenceControl(OPC)
Levers
WhenyousqueezetheOPCleversagainstthehandles,
theOPCsystemsensesthattheoperatorisinthenormal
operatingposition.WhenyoureleasetheOPClevers,the
OPCsystemsensesthattheoperatorhasleftthenormal
operatingposition,andthesystemwillstoptheengineif
eitherthespeedcontrolleverisnotintheneutralpositionor
thebladecontrol(PTO)knobisengaged.
BladeControlKnob(PTO)
Thebladecontrolknob(PTO)isusedtoengageand
disengagethedrivebelttodrivethemowerbladeswiththe
OPCleverspressedagainstthehandles.Pulltheknobupto
engagethebladesandpushdowntodisengagetheblades.
G016079
Figure6
1.Throttlecontrol
6.OperatorPresence
Controllevers(OPC)
2.Speedcontrollever
7.Handle
3.Ignitionswitch8.DriveLever
4.Choke9.Bladecontrolknob(PTO)
5.Neutrallock
10.Fuelshut-offvalve
IgnitionSwitch
Thisswitchisusedinconjunctionwithrecoilstarterandhas
threepositions:Off,RunandStart.
SpeedControlLever
Thismachinehasavariablespeedcontrolwithaneutral
position.Thiscontrolshowfastthemachinewilltravel.
DriveLevers
Releasedriveleverstoengageforwardtractionoperationand
squeezetheleversuntilanincreaseinforceisfelttogointo
neutralpositionandcontinuetosqueezetogoinreverse.
Squeezerighthanddrivelevertoturnrightandlefthandlever
toturnleft.
NeutralLock
Squeezedriveleversuntilanincreaseinforceisfeltandmove
lockstotherearforneutrallock.
FuelShut-offValve
Closethefuelshut-offvalvewhentransportingorstoring
mower.
11
Choke
Usethechoketostartacoldengine.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
89cm(32inch)mowers:
Width
89cm(35inches)
Length
203cm(80inches)
Height
112cm(44inches)
Weight
231kg(509lb)
91cm(36inch)mowers:
Width
94cm(37inches)
Length
203cm(80inches)
Height
112cm(44inches)
Weight
232kg(511lb)
122cm(48inch)mowers:
Width
126cm(49-1/2inches)
Length
194cm(76-1/2inches)
Height
112cm(44inches)
Weight
248kg(547lb)
Attachments/Acessories
AselectionofToroapprovedattachmentsandaccessoriesare
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealer
orDistributorforalistofallapprovedattachmentsand
accessories.
Operation
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
12
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Avoidcontactwithskin;washoffspillagewith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethecap.
Addunleadedregulargasolinetothefueltank,untilthe
levelis6to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisspaceinthetankallowsthe
gasolinetoexpand.Donotllthefueltankcompletely
full.
3.Installthefueltankcapsecurely.Wipeupanygasoline
thatmayhavespilled.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsinthe
safetysection.Knowingthisinformationcouldhelpyouor
anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand
headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure7
1.Warning—wearhearingprotection.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.Beforeeachuse,checktheparkingbrake
forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.Referto
ServicingtheParkingBrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
13
SettingtheParkingBrake
Pulltheparkingbrakeleverrearward(Figure8).
G016075
1
Figure8
1.Parkingbrakelever(inthereleasedposition)
ReleasingtheParkingBrake
Pushtheparkingbrakeleverforward.
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Disengagethebladecontrolknob(PTO)andmovethe
speedcontrollevertoneutral.
4.Movethedriveleverstoneutralandsettheneutral
locks.
5.Settheparkingbrake.
6.Turntheignitionkeytotherunposition(
Figure6).
7.Tostartacoldengine,movethethrottlecontrol
midwaybetweenthefastandslowpositions.
8.Tostartawarmengine,movethethrottlecontrolto
thefastposition.
9.Pullthechokeknobiftheengineiscold(
Figure6).
Note:Awarmorhotengineusuallydoesnotrequire
anychoking.
10.Turntheignitionkeytothestartpositiontoenergize
thestarter.Whentheenginestarts,releasethekey.
Note:Donotengagethestarterformorethan5
secondsatatime.Iftheenginefailstostart,allow
fora15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnoutthe
startermotor.
11.Pushthechoketooffastheenginewarmsup(
Figure
9).
12.Iftheengineiscold,allowittowarmupandthen
movethethrottlecontroltothefastposition.
StoppingtheEngine
Important:Inanemergency,youcanstoptheengine
immediatelybyturningtheignitionkeytothe
of f
position.
1.Movethedriveleverstoneutralandsettheneutral
locks.
2.Movethethrottlelevertoslow(Figure9).
3.Disengagethebladecontrolknob(PTO)andmovethe
speedcontrollevertoneutral.
4.Letengineidlefor30to60secondsbeforeturning
theengineoff.
5.Tostoptheengine,turntheignitionkeytooff.
6.Settheparkingbrakesandremovethekey.
Important:Closethefuelshut-offvalvebefore
transportingorthestoringthemachinetoprevent
fuelleakage.
G016077
Figure9
1.Throttlelever
3.Choke
2.Ignitionswitch
Important:Closethefuelshut-offvalvebefore
transportingorthestoringthemachinetoprevent
fuelleakage.
OperatingtheNeutralLocks
Alwayssettheneutrallockwhenyoustopthemachine.Set
theparkingbrakeifitisleftunattended.
SettingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreaseinforce
isfelt.
14
2.Placethumbsontheupperpartofthelocksandmove
thembackuntilthepinsareintheneutralposition
(Figure10).
Figure10
1.Handle4.Drivelever
2.Neutrallock
5.Fullspeedforward
3.Neutralposition6.Reverseposition
ReleasingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreaseinforce
isfelt.
2.Placethumbsontheupperpartoflocksandmove
themforwarduntilthepinsareintheforwardslot
(Figure11).
Figure11
1.Handle
4.Pininfullspeedforward
2.Neutrallock5.Handle
3.Drivelever6.Forwardslot
OperatingtheBladeControl
Knob(PTO)
Thebladecontrolknob(PTO)isusedinconjunctionwith
theOperatorPresenceControl(OPC)leverstoengageand
disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengageblades,squeezetheOperatorPresence
Control(OPC)leversagainsthandlegrips(Figure12).
2.Pullbladecontrolknob(PTO)up.HoldtheOPC
leversagainsthandlegrip.
Note:ReleasingtheOPCleverswiththemower
bladesrunningwillkilltheengine.
3.Restarttheengineandrepeattheproceduretoengage
themowerbladesiftheoperatorpresencecontrol
(OPC)leversarereleased.
G0161 10
Figure12
1.Throttlelever4.DriveLever
2.OperatorPresence
Controllevers(OPC)
5.Bladecontrolknob(PTO)
3.Handle
DisengagingtheMowerBlades(PTO)
Themowerbladescanbedisengagedbyoneofthefollowing
steps.
1.Pushthebladecontrolknob(PTO)downtooff
(Figure12).
2.ReleasingtheOperatorPresenceControl(OPC)levers
willkilltheengineandstoptheblades(Figure12)with
thebladecontrolleverengaged.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
15
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthemower
fromstartingunless:
•Thebladecontrolknob(PTO)ispushedoff.
•Thespeedcontrolleverisinneutral.
Thesafetyinterlocksystemisdesignedtokilltheengine
when:
•TheOperatorPresenceControl(OPC)leversarereleased
withthemowerengagedand/orthespeedcontrolisout
ofneutral.
•Thespeedcontrolleverisshiftedoutofneutralwithout
holdingOPCleversorwiththebrakeengaged.
•Thebladecontrolknob(PTO)ispulledupwithout
holdingtheOPClevers.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed,
haveanAuthorizedServiceDealerrepairthesafetysystem
immediately.
WARNING
Whiletestingthesafetyinterlocksystem,the
machinemaymoveforwardandcausepersonal
injuryorpropertydamage.
•Performthesafetyinterlocktestinanopenarea.
•Ensurenooneisstandinginfrontofthe
machinewhileperformingthesafetyinterlock
test.
1.Settheneutrallocksandplacespeedcontrolleverin
neutral.
2.Starttheengine;refertoStartingandStoppingthe
Engine.
3.WithoutholdingtheOperatorPresenceControl(OPC)
levers,pullthebladecontrolknob(PTO)up.The
engineshouldkill.
4.Pushthebladecontrolknobdowntooff.
5.Withenginerunning,holddowntheOPClevers.
Pullthebladecontrolknob(PTO)up.Thedrivebelt
shouldengageandthemowerbladesbeginrotating.
6.ReleasetheOPClevers.Theengineshouldkill.
7.Withtheenginerunning,movethespeedcontrollever
forward.ReleasetheOPClevers.Theengineshould
kill.
8.Ifalltheaboveconditionsarenotmethavean
AuthorizedServiceDealerrepairthesafetysystem
immediately.
DrivingtheMachineForward
andBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inRPM(revolutionsperminute).Placethethrottlecontrolin
thefastpositionforbestmowingperformance.
DrivingForward
1.Releasetheparkingbrake.
2.Togoforward,movethespeedcontrollevertodesired
speed.
3.Releasetheneutrallock.RefertoReleasingtheNeutral
Lock.
4.Slowlyreleasethedriveleverstomoveforward(Figure
13).
Togostraight,releasedriveleversequally(Figure13).
Toturn,squeezethedriveleveronthesideand
directionyouwanttoturn(Figure13).
G0161 11
Figure13
1.Drivelever
2.Speedcontrollever
DrivingBackward
Slowlysqueezethedriveleverstothehandletomove
rearward(Figure13).
BringingtheMachineto
NeutralPosition
Alwayssettheneutrallockandparkingbrakewhenyoustop
themachine.
1.Squeezethedriveleverstoneutralposition.
2.Settheneutrallocks.RefertoOperatingNeutralLocks.
3.Movespeedcontrollevertoneutralposition.
16
StoppingtheMachine
1.Tostopthemachine,squeezethedriveleverstoneutral
positionandengageneutrallocks.
2.Movespeedcontrolleverintoneutral.
3.Stoptheengine;refertoStoppingtheEngine.
4.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.Settheparkingbrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
PushingtheMachinebyHand
Theby-passvalvesallowthemachinetobepushedbyhand
withouttheenginerunning.
Important:Alwayspushthemachinebyhand.Never
towthemachinebecausehydraulicdamagemayoccur.
ToPushtheMachine
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.
2.Opentheby-passvalvesbyturningthemcounter
clockwise1to2.Thisallowshydraulicuidtoby-pass
thepumpsandthewheelstoturn(Figure14).
3.Releasetheparkingbrake.
4.Pushthemachinetothedesiredlocation.
5.Settheparkingbrake.
6.Closetheby-passvalves,butdonotovertightenthem.
Note:Rotatetheby-passvalvesamaximumof2turns
sothevalvedoesnotcomeoutofthebodycausing
uidtorunout.
Important:Donotstartoroperatethemachine
withtheby-passvalvesopen.Damagetosystem
mayoccur.
Figure14
1.Hydraulicpump2.By-passvalve
TransportingMachines
Useaheavy-dutytrailerortrucktotransportthemachine.
Ensurethatthetrailerortruckhasallnecessarylightingand
markingasrequiredbylaw.Pleasecarefullyreadallthesafety
instructions.Knowingthisinformationcouldhelpyou,your
family,petsorbystandersavoidinjury.
Totransportthemachine:
•Stoptheengine,removethekey,setthebrake,andclose
thefuelvalve.
•Securelyfastenthemachinetothetrailerortruckwith
straps,chains,cable,orropes.
•Secureatrailertotowingvehiclewithsafetychains.
AdjustingtheHeight-of-Cut
Thismachinehasa26to108mm(1to4-1/4inch)rangefor
height-of-cut.Adjustthebladespacers,rearaxleheightor
frontcasterspacerstogetthecorrectheight-of-cut.Usethe
Height-of-Cutcharttoselectthecombinationofadjustments
required
AdjustingtheBladeHeight
Adjustthebladesbyusingthe4spacers(1/4inch)spacers
onthebladespindlebolts.Thisallowsfora25mm(1inch)
adjustmentrangeofcuttingheight,in6mm(1/4inch)
increments,inanyaxleposition.Usethesamenumberof
bladespacersonallbladestoachievealevelcut(2aboveand
2below,1aboveand3below,etc.).
1.DisengagethePTOandpullthethrottletotheslow
position.
2.Turntheignitionswitchtooff.
3.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.Settheparkingbrake.
4.Holdthebladeboltandremovethenut.Slidethebolt
downthroughthespindle,andchangethespacersas
needed(
Figure15).
17
Figure15
1.Blade
4.Spacer
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
5.Installthebolt,curvedwasher,blade,addextraspacers,
andsecurethemwithathinwasherandanut(Figure
15).
6.Torquethebladeboltto101-108N-m(75-80ft.-lb.).
AdjustingtheAxleHeight
Adjusttheaxlepositiontotheselectedheight-of-cutsetting.
RefertotheHeight-of-CutChart.
1.DisengagethePTOandpullthethrottletothestop
position.
2.Waitforallmovingpartstostopbeforeleavingthe
operatingpositionandthensettheparkingbrake.
3.Placeajackundertheengineframe.Raisethebackend
oftheengineframeupenoughtoremovethedrive
wheels.
4.Removethedrivewheels.
5.Loosen,butdonotremove,the2topaxlebolts(
Figure
16).
6.Removethe2loweraxlebolts(Figure16).
Figure16
1.Topaxlebolt2.Loweraxlebolt
7.Raiseorlowerthemountingbracket,sothatyoucan
installthe2axleadjustmentboltsinthedesiredhole
location(Figure16).Ataperedpunchcanbeusedto
helpaligntheholes.
8.Tightenall4bolts.
9.Installdrivewheelsandlowerthemower.
AdjustingtheCasterPosition
1.UsingtheHeight-of-CutChart,adjustthecaster
spacerstomatchwiththeaxleholeselected(Figure17).
Figure17
1.Latchpin
3.Spacer,13mm(1/2inch)
2.Spacer,5mm(3/16inch)
2.Removethelatchpin,slidethecasterfromthesupport,
andchangethespacers(Figure17).
3.Installthecasterinthesupportandinsertthelatchpin
(
Figure17).
18
AdjustingtheHandleHeight
Thehandlepositioncanbeadjustedtomatchtheoperator's
heightpreference.
1.Removethehairpincotterpinsandclevispinsfrom
thedriveleversandneutrallocks(Figure18).
Figure18
1.Controlrod5.Lefthandleshown
2.Clevispin
6.Neutrallock
3.Drivelever7.Hairpincotterpin
4.OperatorPresence
Controllever(OPC)
2.Loosentheupperangebolts(3/8x1-1/4inches)and
angenutsecuringhandletorearframe(Figure19).
3.Removethelowerangebolts(3/8x1inch)andange
nutssecuringhandletorearframe(Figure19).
4.Pivothandletodesiredoperatingpositionandinstall
lowerangebolts(3/8x1inch)andangenutsinto
mountingholes.Tightenallangebolts.
Figure19
1.Controlrodtting
6.Highposition
2.Lowermountingholes7.Lowerposition
3.Rearframe
8.Uppermountinghole
4.Lowerangebolt(3/8x1
inch)
9.Handle
5.Upperangebolt(3/8x
1-1/4inches)
10.Flangenut(3/8inch)
5.Adjustthecontrolrodlengthbyrotatingthecontrol
rodintherodtting(Figure18andFigure19).
6.Installhairpincotterbetweendriveleversandneutral
locksandintoclevispins(Figure18).
Note:Makesuretheclevispinsareinsertedintothe
neutrallocks.
7.Performthehydrauliclinkageadjustmentswhenthe
handleheightischanged;referHydraulicLinkage
Adjustments.
19
HeightofCutChart
Numberofspacers
belowcaster
Numberof6mm(1/4inch)bladespacersbelowspindle
AxlePosition
13mm(1/2
inch)
5mm(3/16
inch)
43210
A00
26mm(1
inch)
32mm
(1–1/4inch)
38mm
(1–1/2inch)
45mm
(1–3/4inch)
51mm(2
inch)
A01
29mm
(1–1/8inch)
35mm
(1–3/8inch)
41mm
(1–5/8inch)
48mm
(1–7/8inch)
54mm
(2–1/8inch)
A10
35mm
(1–3/8inch)
41mm
(1–5/8inch)
48mm
(1–7/8inch)
54mm
(2–1/8inch)
60mm
(2–3/8inch)
B01
35mm
(1–3/8inch)
41mm
(1–5/8inch)
48mm
(1–7/8inch)
54mm
(2–1/8inch)
60mm
(2–3/8inch)
B10
41mm
(1–5/8inch)
48mm
(1–7/8inch)
54mm
(2–1/8inch)
60mm
(2–3/8inch)
67mm
(2–5/8inch)
B11
45mm
(1–3/4inch)
51mm(2
inch)
57mm
(2–1/4inch)
64mm
(2–1/2inch)
70mm
(2–3/4inch)
B20
51mm(2
inch)
57mm
(2–1/4inch)
64mm
(2–1/2inch)
70mm
(2–3/4inch)
76mm(3
inch)
C
11
48mm
(1–7/8inch)
54mm
(2–1/8inch)
60mm
(2–3/8inch)
67mm
(2–5/8inch)
73mm
(2–7/8inch)
C
20
54mm
(2–1/8inch)
60mm
(2–3/8inch)
67mm
(2–5/8inch)
73mm
(2–7/8inch)
79mm
(3–1/8inch)
C
21
57mm
(2–1/4inch)
64mm
(2–1/2inch)
70mm
(2–3/4inch)
76mm(3
inch)
83mm
(3–1/4inch)
C
30
64mm
(2–1/2inch)
70mm
(2–3/4inch)
76mm(3
inch)
83mm
(3–1/4inch)
89mm
(3–1/2inch)
D21
60mm
(2–3/8inch)
67mm
(2–5/8inch)
73mm
(2–7/8inch)
79mm
(3–1/8inch)
86mm
(3–3/8inch)
D30
64mm
(2–1/2inch)
70mm
(2–3/4inch)
76mm(3
inch)
83mm
(3–1/4inch)
89mm
(3–1/2inch)
D31
70mm
(2–3/4inch)
76mm(3
inch)
83mm
(3–1/4inch)
89mm
(3–1/2inch)
95mm
(3–3/4inch)
D40
76mm(3
inch)
83mm
(3–1/4inch)
89mm
(3–1/2inch)
95mm
(3–3/4inch)
102mm(4
inch)
E31
73mm
(2–7/8inch)
79mm
(3–1/8inch)
86mm
(3–3/8inch)
92mm
(3–5/8inch
)
98mm
(3–7/8inch)
E40
79mm
(3–1/8inch)
86mm
(3–3/8inch)
92mm
(3–5/8inch
)
98mm
(3–7/8inch)
105mm
(4–1/8inch)
E41
83mm
(3–1/4inch)
89mm
(3–1/2inch)
95mm
(3–3/4inch)
102mm(4
inch)
108mm
(4–1/4inch)
20
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Toro Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive User manual

Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive
Toro
Brand
Toro
Model
Commercial Walk-Behind Traction Unit, 18HP Pistol-Grip Hydro Drive
Category
Lawnmowers
Type
User manual
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