Z Master Professional 7000 Series Riding Mower, With 132cm TURBO FORCE Side Discharge Mower

Toro Z Master Professional 7000 Series Riding Mower, With 132cm TURBO FORCE Side Discharge Mower, Z Master Professional 7000 Series Riding Mower, With 152cm TURBO FORCE Side Discharge Mower User manual

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FormNo.3376-543RevB
ZMaster
®
Professional7000
SeriesRidingMower
With132cmor152cmTURBOFORCE
®
Side
DischargeMower
ModelNo.74264TE—SerialNo.313000001andUp
ModelNo.74265TE—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3376-543*B
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
SoundPressure.......................................................6
SoundPower..........................................................6
VibrationLevel......................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................15
Controls...............................................................15
Operation....................................................................16
AddingFuel...........................................................16
BiodieselReady......................................................17
FillingtheFuelTank...............................................17
CheckingtheEngineOilLevel.................................17
SwitchingtheFuelTanks.........................................17
UsingtheRolloverProtectionSystem(ROPS)............18
ThinkSafetyFirst...................................................19
OperatingtheParkingBrake....................................20
StartingandStoppingtheEngine..............................20
OperatingthePowerTakeOff(PTO)........................22
TheSafetyInterlockSystem.....................................22
DrivingForwardorBackward..................................23
StoppingtheMachine.............................................23
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers...............................24
AdjustingtheFlowBafe........................................25
PositioningtheFlowBafe......................................25
UsingtheLiftAssistLever.......................................26
PositioningtheSeat................................................26
ChangingtheSeatSuspension..................................26
UnlatchingtheSeat.................................................27
PushingtheMachinebyHand..................................27
UsingtheSideDischarge.........................................27
OperatingwiththeOverheatSensor..........................28
TransportingMachines............................................28
LoadingMachines..................................................28
UsingtheZStand®................................................29
OperatingTips......................................................30
Maintenance.................................................................31
RecommendedMaintenanceSchedule(s)......................31
Lubrication...............................................................32
GreasingandLubrication........................................32
GreasingtheMowerDeckandBeltIdlers...................33
LubricatetheCasterWheelHubs..............................33
EngineMaintenance..................................................34
ServicingtheAirCleaner.........................................34
ServicingtheEngineOil..........................................35
FuelSystemMaintenance...........................................38
ServicingtheFuelFilter...........................................38
ServicingtheFuelTank...........................................39
ElectricalSystemMaintenance....................................40
ServicingtheBattery...............................................40
ServicingtheFuses.................................................42
DriveSystemMaintenance.........................................42
AdjustingtheTracking............................................42
CheckingtheTirePressure......................................43
CheckingtheWheelHubSlottedNut........................43
AdjustingtheCasterPivotBearing............................43
ServicingtheGearBox............................................44
AdjustingtheElectricClutch....................................44
CoolingSystemMaintenance......................................46
ServicingtheCoolingSystem...................................46
BrakeMaintenance....................................................47
AdjustingtheParkingBrake.....................................47
BeltMaintenance......................................................48
InspectingtheBelts................................................48
ReplacingtheMowerBelt........................................48
ReplacingthePTODriveBelt..................................49
ReplacingthePumpDriveBelt.................................50
ReplacingandTensioningtheAlternator
Belt...................................................................50
ControlsSystemMaintenance.....................................51
AdjustingtheControlHandleNeutral
Position.............................................................51
HydraulicSystemMaintenance....................................52
ServicingtheHydraulicSystem.................................52
SettingtheHydraulicPumpNeutralPosition..............54
MowerDeckMaintenance...........................................56
LevelingtheMoweratThreePositions......................56
ServicingtheCuttingBlades.....................................57
ReplacingtheGrassDeector..................................59
Cleaning...................................................................60
CleaningUndertheMower......................................60
WasteDisposal.......................................................60
Storage........................................................................61
CleaningandStorage..............................................61
Troubleshooting...........................................................62
Schematics...................................................................64
3
Safety
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improperuse
ormaintenancebytheoperatororownercanresultin
injury.Toreducethepotentialforinjury,complywiththese
safetyinstructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCAUTION,WARNING,or
DANGER-"personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandardEN
836:1997.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
Neveroperatethemachinewhilepeople,especially
children,orpetsarenearby.
Theoperatororuserisresponsibleforaccidentsor
hazardsoccurringtootherpeopleortheirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:
insufcientwheelgrip,especiallyonwetgrass;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whileoperatingthemachine,alwayswearsubstantial
footwearandlongtrousers.Donotoperatethemachine
whenbarefootorwearingopensandals.
Thoroughlyinspecttheareawherethemachineistobe
usedandremoveallobjectswhichmaybethrownbythe
machine.
Warning–Fuelishighlyammable.
Storethefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcutterassemblyarenotwornor
damaged.Replacewornordamagedbladesandboltsin
setstopreservebalance.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Bealert,slowdown,andusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Operatethemachineindaylightoringoodarticiallight
only.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftthemachineintotheneutral
position.
Donotusethemachineonslopesgreaterthan15degrees.
Thereisnosuchthingasasafeslope.Travelon
grassslopesrequiresparticularcare.Toguardagainst
overturning:
-donotstoporstartsuddenlywhenonaslope;
-useslowspeedsonslopesandduringtightturns;
-stayalertforhumpsandhollowsandotherhidden
hazards;
Usecarewhenpullingloadsorusingheavyequipment.
-Useonlyapproveddrawbarhitchpoints.
-Limitloadstothoseyoucansafelycontrol.
-Donotturnsharply.Usecarewhenreversing.
Watchfortrafcwhencrossingornearroadways.
Stopthebladesbeforecrossingsurfacesotherthangrass.
Whenusinganyattachments,neverdirectdischargeof
thematerialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
4
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments;
putthemachineintotheneutralpositionandsetthe
parkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
disconnectthesparkplugwire(s)orremovetheignition
key
beforeclearinganyblockagesoruncloggingthechute;
beforechecking,cleaning,orworkingonthemachine;
afterstrikingaforeignobject.Inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine;ifthemachinestartstovibrate
abnormally(checkimmediately).
Disengagethedrivetotheattachmentswhentransporting
themachineorwhenthemachineisnotinuse.
Stoptheengineanddisengagethedrivetotheattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttoensurethatthe
machineisinsafeworkingcondition.
Neverstorethemachinethathasfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Toreducerehazard,keeptheengine,silencer,battery
compartment,andfuelstorageareafreeofgrass,leaves,
orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Drainthefueltankoutdoors.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Whenthemachineistobeparked,stored,orleft
unattended,lowerthecuttingmeansunlessapositive
mechanicallockisused.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrunan
engineindoorsorinanenclosedarea.
Keepyourhands,feet,hair,andlooseclothingawayfrom
theattachmentdischargearea,undersideofmower,and
anymovingpartswhileengineisrunning.
Donottouchthemachineorattachmentpartswhichmay
behotfromoperation.Beforeattemptingtomaintain,
adjust,orservicethemachineallowittocool.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfrombatteries.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
UseonlyToro-approvedattachments.Thewarranty
maybevoidedifthemachineisusedwithunapproved
attachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks,or
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,ordrowning.
Donotmowslopeswhenthegrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanks,orwater.
Reducethespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.
5
Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=2.7m/s
2
Measuredvibrationlevelforlefthand=3.3m/s
2
UncertaintyValue(K)=1.7m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=0.75m/s
2
UncertaintyValue(K)=0.38m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
93-8069
1.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
98-4387
1.Warning—wearhearingprotection.
99-8939
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
8
104-2449
107-1866
1.Tippinghazardandslidingorlossofcontrolhazard,
drop-offs—donotturnsharplywhiletravelingfast,instead,
slowdownandturngradually,donotoperatethemachine
neardrop-offs,slopesgreaterthan15degrees,orwater;
keepasafedistancefromdrop-offs.
2.Warning—iftherollbarislowered,donotweartheseat
belt,iftherollbarisraised,weartheseatbelt.
3.Warning—donotusesplitramps,useafullrampswhen
transportingmachine,onlyuserampswithinclinesless
than15degrees.
107-2114
107-2131
1.Hydraulicoillevel2.Warning—donottouchthe
hotsurface.
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notwearthetheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
9
107-3961
1.Heightofcutinmillimeters
107-3962
1.Heightofcutinmillimeters
107-3968
1.Disengage3.Parkingbrake
2.Engage
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop
theengine,andremovetheignitionkeybeforeworking
underthemower.
107-7719
1.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe
mowerbeltandpulleys,inserttheignitionkey,andstart
theengine.
108-5955
10
108-5957
108-5981
109-7949
110-0806
110-2067
110-2068
1.ReadtheOperator'sManual.
110-3842
110-3851
1.Removetheignitionkeyandreadtheinstructionsbefore
servicingorperformingmaintenance.
11
110-3852
1.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Continuoustonesignals
theuserthatengineis
overheating.
110-3853
1.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt.
2.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
112-8651
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
114-9600
1.ReadtheOperator'sManual.
117-0912
1.Pushtoengage4.Fast
2.Engine—preheat
5.Continuousvariable
setting
3.ReartheOperator's
Manual.
6.Slow
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
12
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
107-3963
1.Cutting/dismemberment
hazard,mowerblade—do
notcarrypassengersand
keepbystandersaway.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance;stayaway
frommovingparts.
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machineandkeepthe
deectorinplace.
4.Beforestartingtheengine,
cleangrassanddebrisfrom
themowerbeltandpulleys,
inserttheignitionkey,and
starttheengine.
13
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
stoptheengine,andremovethe
ignitionkeybeforeleavingthe
machine.
5.ReadtheOperator'sManual.
2.Warning—readtheOperator'sManual
andreceivetraining.
4.Warning—wearhearingprotection.
110-0820
1.Fast
5.Warning—readtheOperator'sManual.
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
childrenasafedistancefromthebattery.
3.Neutral
7.Explosionhazard—nore,openames,orsmoking;avoid
sparks.
4.Reverse8.Tounlockthetractiondrive,turntheby-passvalve1complete
revolutioncounterclockwiseusinga5/8inchor16mm
wrench.
14
ProductOverview
g019888
Figure4
1.Height-of-cutdecklift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parkingbrakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motioncontrollever
10.Casterwheel
Controls
Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure4andFigure5).
Figure5
1.Hourmeter
6.Glowpluglight
2.Ignitionswitch7.Enginetemperaturelight
3.Fuelselectorvalve8.Throttlecontrol
4.Audiblealarm
9.PTOswitch
5.Glowplugswitch
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure5).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandtheyindicatewitha
blacktrianglethattheinterlockcomponentisinthecorrect
position(Figure6).
BatteryIndicatorLight
WhentheignitionkeyisinitiallyturnedtotheRunposition
forafewseconds,thebatteryvoltagewillbedisplayedinthe
areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedon
andwhenthechargeisbelowthecorrectoperatinglevel
(
Figure6).
Figure6
1.Safetyinterlocksymbols
3.Batterylight
2.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagetheelectric
clutchtodrivethemowerbladeswiththemotioncontrol
leversinthecenter,un-lockedposition.Pulltheswitchupto
engagethebladesandrelease.Todisengagetheblades,push
thebladecontrolswitch(PTO)down.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock
systemandtodetermineneutralposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree
positions:Start,Run,andOff.
15
GlowPlugLight
Theglowplugindicatorlightturnsonwhentheglowplug
buttonisengaged(Figure5).
GlowPlugSwitch
Thisswitchactivatestheglowplugsandisindicatedbythe
glowpluglight.Holddowntheglowplugswitchfor10
secondspriortostarting.
TemperatureLight
Thetemperaturelightcomesonwhentheengineisover
heating(Figure5).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertstheusertoturn
offtheengineorenginedamagecanoccurfromoverheating.
Referto
(page).
FuelSelectorValve
Thefuelselectorvalveislocatedbehindtheseat.
Closethefuelselectorvalvewhentransportingorstoring
mower.
Movetheselectorvalvetotheleft-hand(LH)orright-hand
(RH)positionforoperation.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Theenginerunsonclean,freshdieselfuelwithaminimum
octaneratingof40.Purchasefuelinquantitiesthatcanbe
usedwithin30daystoensurefuelfreshness.
Usesummergradedieselfuel(No.2-D)attemperatures
above-7degreesCelsius(20degreesFahrenheit)andwinter
gradedieselfuel(No.1-DorNo.1-D/2-Dblend)below-7
degreesCelsius(20degreesFahrenheit).Useofwintergrade
dieselfuelatlowertemperaturesprovideslowerashpoint
andpourpointcharacteristics,thereforeeasingstartabilityand
lesseningchancesofchemicalseparationofthefueldueto
lowertemperatures(waxappearance,whichmaypluglters).
Useofsummergradedieselfuelabove-7degreesCelsius
(20degreesFahrenheit)willcontributetowardlongerlifeof
thepumpcomponents.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
16
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Donotbuymore
thana30-daysupplyoffuel.
Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.
Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontendof5%)orlesserblendincold
weather.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradeovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundeachfueltankcapandremovethecap.
Fillthefueltanktothebottomofthellerneck.This
spaceinthetankallowsthefueltoexpand.Donotll
thefueltankcompletelyfull.
3.Installthefueltankcapsecurely.Wipeupanyfuelthat
mayhavespilled.
4.Ifpossible,llthefueltankaftereachuse.Thiswill
minimizepossiblebuildupofcondensationinsidethe
fueltank.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngineOilLevel(page35).
SwitchingtheFuelTanks
Important:Donotrunthemachineoutoffuel.This
maycauseenginedamageandrequirethefuelsystem
tobechecked.
Thefuelselectorvalveislocatedbehindtheleftsideofthe
seat.
Theunithastwofueltanks.Onetankisontheleftsideand
oneontherightside.Eachtankconnectstothefuelselector
valve.Fromthereacommonfuellineleadstotheengine
(
Figure7).
Tousetheleftsidefueltankrotatethefuelselectorvalveto
theLH,left-handlocation.Tousetherightsidefueltank
rotatethefuelselectorvalvetotheRH,right-handlocation
(Figure7).
Closethefuelselectorvalvebeforetransportingorstoring
themachine.
17
Figure7
1.Leftsidefueltank
2.Fuelselectorvalve
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
Ensurethattherearpartoftheseatissecuredwith
theseatlatch.
WARNING
Thereisnorolloverprotectionwhentherollbaris
inthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbaris
inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhenabsolutely
necessary.
1.Removethehairpincotterpinsandremovethe2pins
(Figure9).
2.Lowertherollbartothedownposition.Thereare2
downpositions.SeeFigure8forthepositions.
3.Installthe2pinsandsecurethemwiththehairpin
cotterpins(
Figure9).
Figure8
1.Fulldownposition2.Downpositionwithbagger
installed
Important:Ensurethattherearpartoftheseatis
securedwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotterpinsand
removethe2pins(Figure9).
5.Raisetherollbartotheuprightpositionandinstallthe
2pinsandsecurethemwiththehairpincotterpins
(
Figure9).
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
18
G004955
1
2
3
4
Figure9
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotterpin
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentherollbaris
down.
Alwayskeeptherollbarintheraisedandlocked
positionandusetheseatbelt.
Readandfollowtherolloverprotectioninstructions
andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
Donotoperateneardrop-offsornearwater.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeedchanges.
Figure10
1.SafeZone-usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperatorsearandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Wearprotectiveequipmentforyoureyes,ears,feet,andhead
whenusingthismachine.
Figure11
1.Warning—wearhearingprotection
19
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.
SettingtheParkingBrake
1.Movethemotioncontrollevers(Figure18)outtothe
neutrallockposition.
2.Pullupandbackontheparkingbrakelevertosetthe
parkingbrake(Figure12).Theparkingbrakelever
shouldstayrmlyintheengagedposition.
WARNING
Theparkingbrakemaynotholdthemachine
parkedonaslopeandcouldcausepersonal
injuryorpropertydamage.
Donotparkthemachineonslopesunlessthe
wheelsarechockedorblocked
ReleasingtheParkingBrake
Pushforwardanddownontheparkingbrakeleverto
releasetheparkingbrake(Figure12).Theparkingbrakeis
disengagedandtheleverwillrestagainstthebrakestop.
Figure12
1.Parkingbrake-ON3.BrakeStop
2.Parkingbrake-OFF
StartingandStoppingthe
Engine
StartingtheEngineinNormalWeather
1.RaisetheROPSupandlockintoplace,sitontheseat
andfastentheseatbelt.
2.Movethemotioncontrolstotheneutrallocked
position.
3.Settheparkingbrake;referto
SettingtheParkingBrake(page20).
4.MovethePTO(powertakeoff)switchtotheoff
position(Figure13).
5.Movethethrottlelevertothemiddleposition
(Figure15).
6.Turntheignitionkeyclockwisetotherunposition
(Figure14).
7.Pushtheglowplugswitchfor10seconds.Thelight
willturnon.
8.Releasetheswitchafter10seconds.Thelightwillturn
off.
Figure13
1.Hourmeter5.EngineT emperaturelight
2.Ignitionswitch6.Throttlecontrol
3.Glowplugswitch7.PTOSwitch
4.Glowpluglight
9.Turnthekeytothestartpositionandtheglowplug
indicatorlightwillcomebackon.Whentheengine
starts,releasethekey(
Figure14).
20
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