Exmark Quest Bagger Setup Instructions

Type
Setup Instructions

Exmark Quest Bagger

This bagger is designed to fit 48 and 52-inch Quest decks. It comes with a 35-pound weight to help keep the bagger in place, and it has a capacity of 10 cubic feet. The bagger is made of durable materials and is designed to last for many years. It is easy to install and remove, and it comes with a one-year warranty.

Here are some of the benefits of using the Exmark Quest Bagger:

  • It helps to keep your lawn clean and free of debris.
  • It can be used to collect leaves, grass clippings, and other yard waste.
  • It is easy to install and remove, so you can use it whenever you need it.

Exmark Quest Bagger

This bagger is designed to fit 48 and 52-inch Quest decks. It comes with a 35-pound weight to help keep the bagger in place, and it has a capacity of 10 cubic feet. The bagger is made of durable materials and is designed to last for many years. It is easy to install and remove, and it comes with a one-year warranty.

Here are some of the benefits of using the Exmark Quest Bagger:

  • It helps to keep your lawn clean and free of debris.
  • It can be used to collect leaves, grass clippings, and other yard waste.
  • It is easy to install and remove, so you can use it whenever you need it.
QUEST®BAGGER
SetupInstructions
ForSerialNos.752,000&Higher
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer
extranet.
DealerPack
Part#
DescriptionQty.Use
WarrantyRegistrationForm1Filloutwarrantyregistrationform.
LiteraturePack
Part#
DescriptionQty.Use
Manual,Operator’s
1
Manual,Parts1
Readbeforeoperatingthemachine.
ModelandRequiredBaggerBlades
ModelNumber
109-9764:Fits48and52inchQuestdecks.
RequiredBaggerBlades
109-6391Fits48inchQuestdecks
109-6392Fits52inchQuestdecks
AssemblyDiagrams
Key
QtyDescription
11Asm,HoodBagger
21Asm,UpperTube
31Asm,LowerTube
41Rod,WeightLock
51Weight,Bagger35#
610Nut,Nyloc3/8-16Flg
72Screw,ButtonHead3/8-16x1
81Asm,BracketandBumpers
94Plate,Stiffener
104Bolt,Carriage3/8-16x5
112Plate,Stiffener
122Tube,Hitch
©2007–2008—ExmarkMfg.Co.,Inc.
P .O.Box808
Beatrice,NE68310
PartNo.4500-263Rev.A
PrintedintheUSA.
AllRightsReserved
Key
QtyDescription
131Wld,Hitch
144Bolt,Carriage3/8-16x3
152Asm,Bag
162Nut,Nyloc1/4-20Flg
172Screw,1/4-20x3/4
181Bafe,Discharge52inch
191Bkt,BootMount
201Bolt,Carriage5/16-18x3/4(48inch)
3Bolt,Carriage5/16-18x3/4(52inch)
211Asm,BaggerMount
221Nut,Nyloc5/16-18Flg48inch
3Nut,Nyloc5/16-18Flg52inch
23▲3Blade,Highlift
Bladesarenotincluded.
Figure1
*52inchdeckonly.
2
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thissetupinstructionsandonthemachinetoidentify
importantsafetymessageswhichmustbefollowedto
avoidaccidents
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
1.Safetyalertsymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsandwill
befollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Whitelettering/Redbackground.Indicates
animminentlyhazardoussituationwhich,ifnotavoided,
Willresultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground.
Indicatesapotentiallyhazardoussituationwhich,ifnot
avoided,Couldresultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground.
Indicatesapotentiallyhazardoussituationwhich,ifnot
avoided,Mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
InstallingtheWeight
WARNING
Thefrontweightinstalledwithoutthebagger
maycauselossoftractionandsteeringcontrol
oranunstableconditionwhichcouldresultin
injuryordeath.
Installthefrontweightonlywhenthebagger
isinstalled.
Note:Theremovableweightisheavy.Usecarewhen
liftingit.Makesurethatyoucanholditsecurelybefore
liftingit.Usecautionwhenpositioningyourhandsso
thatyouDoNotsetitdownonyourhandsorngers.
1.Attachtheweightsupportassembly(item8)tothe
frontpanelfootrestwithtwo3/8-16x1inchbutton
headscrews(item7)andtwonylocnuts(item6)as
showninFigure3.
Figure3
Note:Ifyourmowerdoesnothavemountingholes
onthefootrest,positionthebackoftheweight
supportassemblyonthecrossbarunderthefoot
rest.Centertheweightsupportassemblyandmark
thetwomountingholesonthelipofthefootrest.
Drillholesusinga13/32inchdrillbit.Installweight
supportassemblyasstatedinstep1.
2.Thelockrod(item4)hasakeyononeend.Slidethe
lockrodthroughtheweightsupportassembly,notch
intheweightandtheovalholeintheframebracket.
3.Rotatethelockrodtosecureitintoplace.
Note:Theweightsupportassemblycanstaymounted
totheunitwhenthebaggerandweightareremoved.
InstallingtheHitchBracket
1.Removethetwo3/8-16inchcarriageboltsatthe
rearofeachframerail.Retainforreuseifthebagger
isremoved.
2.Installthetwo3/8-16x5inchcarriagebolts(item
10)throughtheholesontheframeasshownin
Figure4.Placetwostiffeners(item9)onthetop
andbottomofthebaggertube(item12)andinstall
oncarriagebolts.Fastenwithtwonylocnuts(item
6);leaveloosetoaidinstallation.Repeatprocedure
forotherside.
3
Figure4
3.Aligntheholesinthebaggertube(item12)withthe
baggerhitch(item13).Fastenwithhardwareand
stiffenerasshowninFigure4;leaveloosetoaidin
installation.
4.Tightenallhardware.
InstallingtheHoodandBags
WARNING
Operatingthemowerwiththebaggerinstalled
andthefrontweightremovedmaycauseloss
oftractionandsteeringcontroloranunstable
conditionwhichcouldresultininjuryordeath.
Installthebaggeronlywhenthefrontweight
isinstalled.
1.Installthebaggermountassembly(item21)onto
tothehoodassembly(item1)usingtwo1/4-20x
3/4inchscrews(item17)andnylocnuts(item16)as
showninFigure5.
2.Installthemountassemblyontothehitch.
Figure5
CAUTION
Ifyouremovethespring-loadedhoodwhenit
isclosed(inthedownposition),thehoodmay
suddenlyyopenandyouorsomeoneelsemay
bebruised,pinched,orinjuredinanotherway.
Alwaysopen(raise)thehoodbeforeyouremove
orinstallitonthequick-attachbracket.
3.Installthebags(item15)byslidingthebagframe
hooksontotheretainingbrackets(seeFigure6).
Figure6
4.Lowerthehoodontothebags.Thenpushdownon
bothbaggerretainerlatchesuntiltheylockonthe
bagframeasshowninFigure7.
Figure7
1.Baggerretainerlatches
InstallingtheBootMountBracket
andTubes
1.Removethedischargedeectorfromthedeck.
Retainallcomponentsforreuseifthebaggeris
removed.
2.Installthebootmountbracket(item19)ontothe
deckframeusingthe5/16-18x3/4inchcarriage
bolt(item20)andnylocnut(item22)asshownin
Figure8.Bracketmaystayonwhenconvertingto
sidedischargemode.
4
Figure8
3.Insertthetabonthelowertubeassemblyintothe
bootmountbracketasshowninFigure8.
4.Usethelatchonthelowertubeassemblytolock
thebrackettothedeck.Adjustthetensiononthe
latchtoholdthebracketuptothedeck,yetallow
forreleasebyhand.
5.Sliptheuppertubeintosealofthehood
opening—pushinandthenpulloutsothattheseal
isextendedoutward.
6.Slidetheuppertubeontothelowertubeandfasten
therubberlatches(Figure8).
InstallingtheDischargeBafe—52
InchDeckOnly
1.RemovefastenersinthedeckasshowninFigure9.
Retainforreuseifthedischargebafeisremoved.
Figure9
2.Installthe52inchdischargebafeasshownin
Figure9.
Note:Thisbafecanstayonthemachinewhileside
dischargingormulching.
Note:Thesepartsmaybediscardedifmountingto
48inchunit.
InstallingtheBaggerBlades
Note:Originalequipmentbladescanbeused;however
highliftbladesarerecommendedforbestperformance.
WARNING
Incorrectinstallationofthebladeor
componentsusedtoretainthebladecausethe
bladetocomelooseandcouldseriouslyinjure
orkillyouorbystanders.
AlwaysinstalltheoriginalExmarkblades,
washersandbladeboltsasshown.
ForMowerSerialNumbers719,999and
Lower
1.Installthebladeontothespindleshaft(Figure10).
Important:Thecurvedpartoftheblademust
bepointingupwardtowardtheinsideofthe
mowertoensurepropercutting.
Figure10
1.Blade4.Bladebolt
2.Bushing
5.Sailareaofblade
3.Springdiscwasher6.Orientationofwashers
2.Holdthebladeendusingaragorthickly-padded
glove(orplaceawrenchonthetopsheavenut).
Installthebushing,twospringdiskwashers(cupped
sidetowardtheblade)andbladebolt(Figure10).
3.Torquethebladeboltto45-55ft-lb(61-75N-m).
Refertomoweroperator’smanualforblademaintenance.
ForMowerSerialNumbers720,000and
Higher
1.Installthebladeontothespindleshaft(Figure11).
Important:Thecurvedpartoftheblademust
bepointingupwardtowardtheinsideofthe
mowertoensurepropercutting.
5
Figure11
1.Blade3.Boltandwasherassembly
2.Washer
2.Holdthebladeendusingaragorthickly-padded
glove(orplaceawrenchonthetopsheavenut).
Installthewasherandbladeboltandwasher
assembly.
3.Torquethebladeboltto45-55ft-lb(61-75N-m).
Note:Refertomoweroperator’smanualforblade
maintenance.
FillOutWarrantyRegistration
Form
Filloutwarrantyregistrationform.
6
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Exmark Quest Bagger Setup Instructions

Type
Setup Instructions

Exmark Quest Bagger

This bagger is designed to fit 48 and 52-inch Quest decks. It comes with a 35-pound weight to help keep the bagger in place, and it has a capacity of 10 cubic feet. The bagger is made of durable materials and is designed to last for many years. It is easy to install and remove, and it comes with a one-year warranty.

Here are some of the benefits of using the Exmark Quest Bagger:

  • It helps to keep your lawn clean and free of debris.
  • It can be used to collect leaves, grass clippings, and other yard waste.
  • It is easy to install and remove, so you can use it whenever you need it.

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