Grizzly G9036 User manual

Category
Lathes
Type
User manual
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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MODEL G9036
13" x 40" GEAR-HEAD LATHE
OWNER'S MANUAL
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 7
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<adhhVgnd[IZgbh####################################### &%
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SETUP ....................................... 12
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SECTION 4: OPERATION .............................. 19
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SECTION 5: ACCESSORIES ......................... 40
SECTION 6: MAINTENANCE ......................... 42
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SECTION 7: SERVICE ................................... 47
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7gV`ZEVYh################################################## *+
SECTION 8: WIRING ...................................... 57
:aZXig^XVaHV[Zin>chigjXi^dch######################## *,
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:aZXig^XVa7dmE]did##################################### +&
SECTION 8: PARTS ....................................... 62
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WARRANTY AND RETURNS ........................ 97
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INTRODUCTION
Foreword
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Functional Overview
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9036 13" X 40" GEAR-HEAD FLOOR LATHE
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Weight............................................................................................................................................................ 1320 lbs.
Length/Width/Height.................................................................................................................71-1/2 x 30 x 53-1/2 in.
Foot Print (Length/Width)................................................................................................................. 69-1/2 x 15-3/4 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1555 lbs.
Length/Width/Height............................................................................................................................. 76 x 30 x 60 in.
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Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................... Belt Drive to Gear
Bearings.................................................................................................. Shielded and Permanently Lubricated
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Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide......................................................................................................................... 7-3/4 in.
Swing Over Saddle................................................................................................................................ 7-3/4 in.
Swing Over Gap...................................................................................................................................18-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................2-7/8 in.
Carriage Travel...........................................................................................................................................35 in.
Cross Slide Travel..................................................................................................................................6-1/8 in.
Machine Data Sheet
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Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Range Of Spindle Speeds..........................................................70, 115, 190, 300, 460, 755, 1255, 2000 RPM
Spindle Type................................................................................................................................ D1-4 Camlock
Spindle Bearings......................................................................................................................... Tapered Roller
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Tailstock Travel...................................................................................................................................... 3-3/8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
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No Of Inch Threads.........................................................................................................................................32
Range Of Inch Threads.................................................................................................................3-1/2 - 80 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0009 - 0.040 in.
No Of Longitudinal Feeds............................................................................................................................... 20
No Of Cross Feeds......................................................................................................................................... 20
Range Of Cross Feeds.................................................................................................. 0.0009 - 0.0138 in./rev.
No Of Metric Threads......................................................................................................................................29
Range Of Metric Threads.................................................................................................................0.45 - 7 mm
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Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 52 in.
Faceplate Size............................................................................................................................................12 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................46-1/2 in.
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Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame Hardened Steel
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
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Kilowatt Output...............................................................................................................................................1.5
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Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .............................. Front Lower Right of Headstock and Between Bed Ways Tailstock Side
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Built-in Stand
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Coolant System
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Halogen Light
Jog Button and Emergency Stop
Removable Chip Pan
Threading Dial
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4 Way Turret Tool Post
6" 3-Jaw Chuck with Reversible Top Jaws
8" 4-Jaw Chuck with Reversible Jaws
Carbide Tipped MT#3 Dead Center
Follow Rest
MT#3 Dead Center
Oil Can
Set of 8 Change Gears
Steady Rest
Tool Box
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
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3. USING CORRECT TOOLING: 6alVnhhZaZXi
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XjiiZghVgZ h]Vge#I]Zg^\]i iddaYZXgZVhZh
higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh
i]Zg^h`d[jchV[ZXjii^c\#
4. ELIMINATING A PROJECTILE HAZARD:
6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ!
VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z
X]jX``Zn^chiVaaZY#
5. SECURING A WORKPIECE: BV`Z hjgZ
ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX`
WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc
[gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#
6. AVOIDING OVERLOADS: 6alVnh jhZ i]Z
Veegdeg^ViZ[ZZYVcYheZZYgViZh#
7. MAINTAINING A SAFE WORKPLACE:
CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc"
c^c\#
8# PREVENTING A CUTTING TOOL/CHUCK
CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh
V[iZgXdbeaZi^c\V_dW#
9. AVOIDING STARTUP INJURIES: BV`Z
hjgZ ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi
]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\
aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ
XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z
hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi
Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z
eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z
X]jX`heZZY^hhZiidd]^\]#
10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an
]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg
]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V
X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z
aVi]ZlVnh#
11. WORKPIECE SUPPORT: Hjeedgi V adc\
ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX`
hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z
^h ijgcZY ON# >[ ldg`e^ZXZ ZmiZcYh bdgZ
i]Vc'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`!
hjeedgi ^i Wn V XZciZg dg hiZVYn gZhi! dg ^i
bVnYZ[aZXiVcY [Vaa dji d[ i]Z X]jX` l]^aZ
Xjii^c\#
12. AVOIDING ENTANGLEMENT INJURIES:
CZkZg ViiZbei id hadl dg hide i]Z aVi]Z
X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX`
adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY
haZZkZhhdi]ZnYdcdiYVc\aZ#
Additional Safety Instructions for Lathes
"&%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ
idi]^haVi]ZVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\dg
deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi<g^ooan
Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
Backlash:LZVg^cVhXgZldg\ZVgbZX]Vc^hb
i]VibVngZhjai^cha^eeV\Z!k^WgVi^dc!VcYadhh
d[idaZgVcXZ#
Carriage: 6 bV^c ]djh^c\ i]Vi Xdch^hih d[ i]Z
VegdcVcYi]ZhVYYaZ#
Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg"
g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVcWZ
bdkZY^cVcYdji#
Compound Rest: 6[^mijgZViiVX]ZYidi]ZXgdhh
ha^YZ i]Vi ]daYh i]Z idda ]daYZg VcY XVc WZ
bdkZY^cVcYdji#
Cutting Speed: I]Z Y^hiVcXZ i]Vi V ed^ci dc
V XjiiZg bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c
bZiZghdg[ZZieZgb^cjiZ#
Dial Indicator: 6c ^chigjbZci jhZY ^c hZije
VcY ^cheZXi^dc ldg`i]Vih]dlhdc VY^Va i]Z
Vbdjcid[Zggdg^ch^oZdgVa^\cbZcid[VeVgi#
Facing:>caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V
ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ#
Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V
ldg`e^ZXZ#
Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg
[^i#
Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi
]djhZhi]Zhe^cYaZVcYbdidgYg^kZhnhiZbid
ijgci]Zldg`e^ZXZ#
Lathe Center:6aVi]ZVXXZhhdgnl^i]V+%
ed^ci l]^X] ^h ^chZgiZY ^cid i]Z ]ZVYhidX` dg
iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgii]Z
ldg`e^ZXZ#
Leadscrew:I]Zadc\hXgZli]Vi^hYg^kZcWni]Z
ZcY\ZVghVcYhjeea^ZhedlZgidi]ZXVgg^V\Z#
Saddle:I]ZjeeZgedgi^dcd[XVgg^V\Zi]Vig^YZh
dci]ZaVi]ZlVnhVcYhjeedgihi]ZXgdhh[ZZY
VcYi]Z[daadlgZhi#
Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY
Yg^kZhi]Zldg`e^ZXZ#
Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z
]ZVYhidX`dcVaVi]Zi]Vi]VhV he^cYaZjhZY
idhjeedgidcZZcYd[Vldg`e^ZXZVcY[dg]daY"
^c\iddah#
Tool Post: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi
]daYhi]Zidda]daYZg#
Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah
VcYXVcWZgZkdakZYVcY^cYZmZYidedh^i^dc#
Ways:I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc
l]^X]i]ZXVgg^V\ZVcYiV^ahidX`ha^YZ#
Glossary of Terms
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"&&"
220V Operation
Full Load Amperage Draw
I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg
bVm^bjbadVY/
6be9gVl############################################## &%6beh
Power Supply Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i]l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
B^c^bjb8^gXj^iH^oZ############################# &*6beh
Extension Cords
Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z
bdidg# >chiZVY! eaVXZ i]ZbVX]^cZ cZVg V edlZg
hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
 JhZ Vi aZVhi V &) \Vj\Z XdgY i]ViYdZh cdi
ZmXZZY*%[ZZi^caZc\i]
 I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
Figure 1.
C:B6
+"&*eaj\VcYgZXZeiVXaZ#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 1#
Minimum Power Cord Requirements
;dg''%KXdccZXi^dc!jhZVhigVcYZY"XdeeZgÄZm"
^WaZ XdgY i]Vi bZZih i]Z b^c^bjb heZX^ÃXVi^dch
a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc
^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY
ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ
^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id
bd^hijgZ!]ZVi!VcYd^ah#
HeZX^[^XVi^dch#######################&)$(6L<!(%%K68
"&'"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
This machine and its com-
ponents are very heavy.
Use power lifting equip-
ment such as a fork lift
or hoist to move heavy
items.
I]Z [daadl^c\ ^iZbh VgZ cZZYZYid XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
 ;dg`A^[idg=d^hiGViZY'%%%aWh############# &
 A^[i^c\HigVehGViZY'%%%aWh################### &
 A^[i^c\=dd`hGViZY'%%%aWh################### &
 BVX]^c^hihAZkZa######################################## &
 9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY
 H]deGV\h[dg8aZVc^c\############## VhcZZYZY
 Hi^[[7gjh][dg8aZVc^c\############################## &
Items Needed for
Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc#9^hVhhZbWaZi]ZXgViZVcYgZbdkZ
i]ZeVX`V\^c\bViZg^Vah[gdbVgdjcYndjgbVX]^cZ
id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb"
V\ZY! please immediately call Customer Service
at (570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"&("
Figure 4.IddaWdm^ckZcidgn#
6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z
WdmZh!i]Z[daadl^c\^iZbhh]djaYWZ^cXajYZYl^i]
ndjgbVX]^cZ/
Mounted Inventory Components Qty
A. I]gZZ"?Vl8]jX`####################################### &
B. HiZVYnGZhi################################################ &
C. ;daadlGZhi################################################# &
D. 8]Vc\Z<ZVgh('I!-*I!&%%I########## &ZVX]
Loose Inventory Components Qty
E. ;VXZeaViZl$9g^kZeaViZ############################### &
F. ;djg"?Vl8]jX`@^i#################################### &
G. IddaWdm#######################################################&
H. HeVgZ<ZVg################################################# &
I. HeVgZLdgb############################################### &
Toolbox Inventory Components Qty
J. 8]Vc\Z<ZVgh(*I!)'Im'!))I!
)+I!)-I!*'I!**I!&'%$&',I############ &ZVX]
K. 8VbAdX`@Zn############################################ &
L. 8]jX`@Zn################################################## &
M. IddaEdhiLgZcX]####################################### &
N. A^kZ8ZciZgBI(####################################### &
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Inventory
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
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Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
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H8257Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
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S. Balolia – President
Cleaning Tips
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Site Considerations
Floor Load
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XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Lifting & Moving
You will need power lifting equipment and
assistance to lift this machine and position
it. Inspect all lifting equipment to make sure
it is in perfect working order and is rated
for the load before attempting to lift and
move this lathe. Ignoring this warning may
lead to serious personal injury or death.
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Test Run
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Concrete Floor Mounting Options
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Check Gearbox Oil
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GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Equivalent
Gear Oil.
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TroubleshootingdcPage 47#
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NOTICE
NEVER shift lathe gears when lathe is
operating, and make sure both the half nut
lever and the feed lever are disengaged
before you start the lathe! Otherwise the
lathe may feed the apron into the chuck or
tailstock and cause severe lathe damage.
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Before starting the saw, make sure you
have performed any preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
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NOTICE
Successfully complete all of the spindle
break-in steps to avoid rapid deterioration
of the spindle bearings and other related
parts.
Spindle Break-In
To correctly break-in the spindle bearings:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. BV`Z hjgZ i]Z aVi]Z ^h egdeZgan ajWg^XVi"
ZY gZ[Zg id Maintenance dc Page 42 [dg
YZiV^aZY^chigjXi^dch#
3. HZi he^cYaZ heZZY id i]Z adlZhi hZii^c\ ,%
GEB0gZ[ZgidSpindle Speed dcPage 33 [dg
YZiV^aZY^chigjXi^dch#
4. 9^hZc\V\Z i]Z edlZg [ZZY Wn bdk^c\ i]Z
[ZZYgdYhZaZXi^dcaZkZgidi]ZcZjigVaXZciZg
edh^i^dc gZ[Zg id Basic Controls dc Page
19#
5. GZ"XdccZXii]ZbVX]^cZidedlZg#
6. Ejaa je dc i]Z he^cYaZ aZkZg id hiVgi he^cYaZ
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b^c^bjbd[&%b^cjiZh#
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YaZidXdbZidVXdbeaZiZhide#
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XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc
Page 47#
Factory adjustments that should be verified:
 Gib AdjustmentsPage 50
 Tailstock AlignmentPage 29
 Backlash AdjustmentsPage 49
Recommended
Adjustments
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9. Hidei]Zhe^cYaZVcYY^hXdccZXii]ZbVX]^cZ
[gdbedlZg#
10. GZeZVi Steps 5–9 [dg ZVX] d[ i]Z he^cYaZ
heZZYh#
11. Ijgc i]Z aVi]Z OFF# I]Z he^cYaZ WgZV`"^c ^h
XdbeaZiZVcYndjgaVi]Z^hgZVYn[dgdeZgV"
i^dc#
12. GZhZii]ZhideWjiidc#
13. BV`ZhjgZi]ZaVbeldg`h#
14. If you do not have cutting fluid at this time,
skip this step.EdjgXjii^c\[aj^Y^cidi]ZXdda"
Vci iVc` gZ[Zg id Page 46 [dg ^chigjXi^dch
VcY ijgc i]Z XddaVci ejbe hl^iX] ON VcY
deZci]ZcdooaZkVakZ#KZg^[ni]ViXjii^c\[aj^Y
[adlhdjid[i]ZcdooaZ!i]Zcijgci]ZXddaVci
hl^iX]OFF#
15. HiVgii]Zhe^cYaZi]ZchiZedci]ZWgV`Z#I]Z
he^cYaZh]djaYXdbZidVc^bbZY^ViZhide#
1 / 1

Grizzly G9036 User manual

Category
Lathes
Type
User manual

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