Baumer OXM200-R05A.001 Operating instructions

1 • 30/03/2020

EN

Operating Manual

OX200

List of contents Baumer

ii OX200_BA_V1_EN

List of contents

1 About this document................................................................................................................................... 5

1.1 Purpose ................................................................................................................................................ 5

1.2 Warnings in this manual ....................................................................................................................... 5

1.3 Labels ................................................................................................................................................... 6

1.4 Liability limitation................................................................................................................................... 6

1.5 Scope of delivery .................................................................................................................................. 6

1.6 Name plate ........................................................................................................................................... 7

2 Security ........................................................................................................................................................ 8

2.1 Intended use ......................................................................................................................................... 8

2.2 Personnel requirements........................................................................................................................ 8

2.3 General safety instructions ................................................................................................................... 9

3 Description................................................................................................................................................... 10

3.1 Sensor .................................................................................................................................................. 10

3.1.1 Structure .................................................................................................................................... 10

3.1.2 Functionality............................................................................................................................... 11

3.1.3 Reference surfaces.................................................................................................................... 14

3.1.4 Field of view of the sensor ......................................................................................................... 15

3.2 Operating and display elements ........................................................................................................... 17

3.2.1 Web interface............................................................................................................................. 17

3.2.2 Sensor LEDs.............................................................................................................................. 18

3.3 Interfaces and protocols ....................................................................................................................... 19

3.3.1 Industrial Ethernet [OXM]........................................................................................................... 20

3.3.2 Profinet [OXM] ........................................................................................................................... 23

3.3.3 Modbus TCP [OXM]................................................................................................................... 25

3.3.4 OPC UA [OXM] .......................................................................................................................... 28

3.3.5 IO-Link [OXM] ............................................................................................................................ 32

3.3.6 UDP ........................................................................................................................................... 33

3.3.7 SDK............................................................................................................................................ 39

3.3.8 External triggering...................................................................................................................... 42

4 Transport and storage ................................................................................................................................ 44

4.1 Transport .............................................................................................................................................. 44

4.2 Delivery inspection................................................................................................................................ 44

4.3 Storage ................................................................................................................................................. 44

5 Mounting ...................................................................................................................................................... 45

5.1 General information for mounting ......................................................................................................... 45

5.2 Mounting the sensor ............................................................................................................................. 46

6 Electrical installation................................................................................................................................... 47

6.1 Pin assignment ..................................................................................................................................... 48

6.2 Connecting the sensor to electricity...................................................................................................... 49

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OX200_BA_V1_EN iii

7 Commissioning............................................................................................................................................ 50

7.1 Connecting the sensor to the PC.......................................................................................................... 50

7.1.1 Allocating an IP address to the PC ............................................................................................ 51

7.1.2 Determining the IP address of the sensor.................................................................................. 52

7.2 Profinet: Integrating the sensor in the PLC [OXM]................................................................................ 53

7.2.1 Wiring the sensor [OXM]............................................................................................................ 53

7.2.2 Connecting the sensor to the PLC [OXM].................................................................................. 54

7.2.3 Integrating the sensor into the PLC project [OXM] .................................................................... 56

7.3 Modbus TCP: Integrating the sensor in the PLC [OXM] ....................................................................... 57

7.4 OPC UA: Adding sensor in UaExpert client [OXM]............................................................................... 58

7.5 Setting up IO-Link [OXM]...................................................................................................................... 59

8 Web interface description........................................................................................................................... 60

8.1 Functions and tasks.............................................................................................................................. 60

8.2 Description of the user interface ........................................................................................................... 60

8.2.1 Header area ............................................................................................................................... 61

8.2.2 Menu bar.................................................................................................................................... 62

8.2.3 Measurement Results window ................................................................................................... 63

8.2.4 Footer area ................................................................................................................................ 63

8.2.5 Visualisation area....................................................................................................................... 63

8.2.6 Parametrisation area.................................................................................................................. 63

9 Web interface operation.............................................................................................................................. 64

9.1 Monitoring mode ................................................................................................................................... 64

9.1.1 Saving measured data as a CSV file ......................................................................................... 65

9.2 Global Parametrization mode ............................................................................................................... 66

9.2.1 Changing the view ..................................................................................................................... 66

9.2.2 Adjusting the internal resolution................................................................................................. 72

9.2.3 Optimising the exposure time .................................................................................................... 72

9.2.4 Adjusting the laser power........................................................................................................... 73

9.2.5 Calculating the surface profile.................................................................................................... 74

9.2.6 Trigger Mode setting .................................................................................................................. 75

9.2.7 Aligning the sensor (height and distance mode)........................................................................ 76

9.2.8 Mounting Assistant..................................................................................................................... 77

9.2.9 Flex Mount: Compensating mounting angles............................................................................. 78

9.2.10 Flex Mount: Moving the reference surface................................................................................. 81

9.2.11 Resetting Flex Mount ................................................................................................................. 82

9.2.12 Setting the limits of the field of view........................................................................................... 82

9.3 Measurement Tools Parametrization mode [OXM]............................................................................... 83

9.3.1 Setting the position tracking (ROI tracking) [OXM] .................................................................... 84

9.3.2 Setting the Temporal Filter [OXM] ............................................................................................. 85

9.3.3 Processing an invalid measured value [OXM] ........................................................................... 86

9.4 Outputs Parametrization mode [OXM].................................................................................................. 87

9.4.1 Setting the hysteresis [OXM] ..................................................................................................... 89

9.5 Save Parameter-Setups mode ............................................................................................................. 92

9.6 Device Configuration mode .................................................................................................................. 93

10 Preventive maintenance ............................................................................................................................. 95

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10.1 Cleaning the sensor.............................................................................................................................. 95

11 Troubleshooting .......................................................................................................................................... 96

11.1 Return and repair.................................................................................................................................. 96

11.2 Disposal ................................................................................................................................................ 96

11.3 Accessories .......................................................................................................................................... 96

12 Technical data.............................................................................................................................................. 97

12.1 Dimensional drawing ............................................................................................................................ 98

Baumer About this document | 1

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1 About this document

1.1 Purpose

This operating manual (subsequently referred to as manual) allows the safe and efficient

handling of the OX200 product.

The manual does not provide instructions on operating the machine in which the product is

integrated. Information on this is found in the operating manual of the machine.

This manual is a constituent part of the product. It must be kept in its immediate vicinity and

accessible to personnel at all times.

Personnel must have carefully read and understood this manual before beginning any work.

The basic prerequisite for safe working is compliance with all safety instructions and hand-

ling instructions given in this manual.

In addition, the local occupational health and safety regulations and general safety regula-

tions apply.

The illustrations in this manual are examples only. Deviations are at the discretion of Baumer

at all times.

1.2 Warnings in this manual

Warnings draw attention to injury or material damage. The warnings in this manual indicate

different hazard levels:

Symbol Warning term Explanation

DANGER Indicates an immediate danger with high risk, which will lead to

death or serious injury if not avoided.

WARNING Indicates a possible danger with medium risk, which may lead to

death or (serious) injury if not avoided.

CAUTION Indicates a danger with low risk, which could lead to light or me-

dium injury if not avoided.

NOTE Indicates a warning of material damage.

INFO Indicates practical information and tips that enable optimal use

of the devices.

1 | About this document Baumer

6 OX200_BA_V1_EN

1.3 Labels

Identifiers This manual contains the following identifiers:

Identifier Use Example

Dialog element Indicates dialog elements. Click the OK button.

Unique name Indicates the names of products,

files, etc.

Internet Explorer is not supported

in any version.

Code Indicates entries. Enter the following IP address:

192.168.0.250

1.4 Liability limitation

All information and notes in this manual have been compiled in accordance with the applic-

able standards and regulations, the state of the art, and our many years of knowledge and

experience.

The manufacturer accepts no liability for damage due to the following points:

n

Non-observance of the manual

n

Improper use

n

Use of unqualified personnel

n

Unauthorised conversions

The obligations agreed in the delivery contract, the general terms and conditions and the de-

livery conditions of the manufacturer and its suppliers, as well as the legal regulations valid

at the time of conclusion of the contract shall apply.

1.5 Scope of delivery

The scope of delivery includes:

n

1 x sensor

n

1 x Quick start guide

n

1 x General information leaflet

In addition, you can find the following information in digital format at www.baumer.com/

OX200:

n

Operating manual

n

Data sheet

n

3D CAD drawing

n

Quick start guide

n

Dimensional drawing

n

Connection diagram & pin assignment

n

GSD file for the Profinet connection and IO-Link file

n

SDK as a ZIP archive

n

Certificates (EU conformity declaration, Profinet certificate, etc.)

Baumer About this document | 1

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1.6 Name plate

Made in Germany

1

2

3

4

5 6

Fig.1: Name plate on the sensor

1 Type code, MAC address, serial num-

ber

2 Item number, production date

3 Pin pictogram 4 Pin assignment

5 Labels 6 QR code (Baumer website)

2 | Security Baumer

8 OX200_BA_V1_EN

2 Security

2.1 Intended use

The sensor is used to measure surface profiles for the following purposes:

n

Check and inspect:

▪ Checking and inspection of object geometries, such as height measurement, inspec-

tion of surfaces, etc.

▪ Inline quality control of object geometries.

n

Measure:

▪ Axial diameter measurements.

▪ Edge, crack, gap and flush measurements.

n

Control and regulate:

▪ Position control of feed parts.

▪ Vision-guided robotics (control of robot grabber arms).

▪ Position control of parts.

Any other use is considered improper.

For specifications of required qualifications see Personnel requirements [}8].

The product is intended exclusively for use according to this manual. Any other use can res-

ult in hazard and damage.

2.2 Personnel requirements

Certain work with the product may only be carried out by specialised personnel.

Specialised personnel are personnel that can, based on their training and responsibility as

well as a reliable understanding of technical safety issues, evaluate the responsibilities as-

signed to them and recognise potential danger.

Qualified personnel are divided into the following categories:

n

Instructed personnel:

A person who has been informed and, if required, trained, by a specialist about the as-

signed tasks and potential dangers of improper behaviour.

n

Specialist:

A person who, based on his/her training, experience and instructions, as well as his/her

knowledge of applicable standards, stipulations and accident prevention regulations, has

become entitled to carry out the respectively required tasks, while recognising and avoid-

ing potential dangers.

n

Electrical specialist:

A person with the appropriate specialist training, knowledge and experience allowing

him/her to recognise and avoid dangers originating from electricity.

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2.3 General safety instructions

n

Installation, mounting and adjustment of this product may only be executed by skilled

and authorised personnel.

n

Only use the provided mounting devices and accessories for product installation.

n

Unused outputs must not be assigned. Unused strands must be isolated.

n

Do not exceed the maximum permissible bending radius of the cable.

n

Prior to electrical connection of the product, the system must be down and not live.

n

Where mandatory, use shielded cables for protection against electromagnetic interfer-

ence.

n

Where plug-in connections are added to shielded cables by the customer, these plug-in

connections must be EMC compliant and the cable shield must be attached to the con-

nector housing over a large surface area.

n

For laser safety reasons, the power supply of this sensor must be switched off when the

entire plant or machine is switched off.

CAUTION

The sensor has laser class 2.

Never direct the laser at an eye. It is recommended not to direct the beam into empty space

but to stop it with a matt sheet or object.

CAUTION

Release of dangerous laser radiation when the sensor is defective.

Use of the sensor with a fractured front panel or loose/exposed laser optics can release dan-

gerous laser radiation.

a) In case of a fractured front panel or loose/exposed laser optics disconnect the laser from

the power immediately.

b) Have the sensor checked by an authorised person (specialist). Do not operate the

sensor until that time.

3 | Description Baumer

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3 Description

3.1 Sensor

3.1.1 Structure

1

2

3

4

Fig.2: OX200 – Structure

1 Electrical connection

M1212-pin,A-coded,male

2 Ethernet connection

M128-pin,X-coded,female

3 Sensor LEDs 4 Front panel

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3.1.2 Functionality

The sensor is used to measure the surface profile of an object along a laser line projected

onto the object. The measured surface profile can be retrieved by the user – either via the in-

tegrated web server, the UDP interface or the SDK (software development kit). Sensors in

the OXM version have additional integrated functions (tools) that allow carrying out geomet-

ric measurements on the profile (such as width, height, circle diameter or angle). These

measurement results are then available via the integrated process interface, switching out-

puts or the analogue output.

Triangulation principle

The sensor works according to the laser triangulation principle:

1. Via a cylindrical lens, a laser beam is expanded to a laser line and projected onto the

surface of the measurement object.

2. The measurement object reflects the laser line.

3. The reflected laser line is projected onto a surface camera in the sensor.

4. The sensor uses the camera image and stored calibration data to calculate the profile of

a measurement object.

Fig.3: OX200 – Triangulation principle

3 | Description Baumer

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Functionality of the OXM version

OXM200

7 measurement results

PLC

Fig.4: OXM200 – Functionality

n

The sensor is equipped with smart measurement functions (tools) as well as integrated

image processing and delivers precise results in physical units such as mm or degrees.

n

Many measurement functions, such as height, edge, width, gap, angle, distances.

n

Calculations using the measurement results such as, e.g., the difference between 2

heights.

n

Region of interest (ROI) tracking.

Functionality of the OXP version

OXP200 PLCProfile

processing

Profile data

Fig.5: OXP200 – Functionality

n

Output of calibrated 2D point cloud for further external PC processing.

n

Sensor parameterisation via intuitive web interface or freely available SDK (software de-

velopment kit) with sample code.

n

Synchronisation of profile image and belt speed for moving objects via integrated en-

coder input.

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Measurement frequency, measurement repeat time and response time

A complete measurement cycle of the sensor consists of the following steps:

1. Exposure and read out

2. Calculation

3. Output of the measurement results

To increase the measurement speed, process steps are executed in parallel. Two situations

are illustrated below: Measurement rate limited by the exposure time (first figure) and meas-

urement rate limited by the calculation time (second figure):

Single shot

mode (trigger)

Earliest possible

trigger pulse

Exposure &

read out

Calculation

Measurement result

output

Depending on:

- Exposure time

- Field of view

Measurement

repeat time

Depending on

the measurement

tool

Response time

Time

Fig.6: OX200 – Measurement rate limited by the exposure time

Single shot

mode (trigger)

Earliest possible

trigger pulse

Exposure &

read out

Calculation

Measurement result

output

Depending on:

- Exposure time

- Field of view

Measurement

repeat time

Depending on the

measurement tool

Response time

Time

Fig.7: OX200 – Measurement rate limited by the calculation time

3 | Description Baumer

14 OX200_BA_V1_EN

The time between two exposure periods is called the measurement repeat time, which can

be converted into a measurement frequency. The calculated measurement frequency indic-

ates how many measurement results the sensor can output per second.

n

Formula for calculating the measurement frequency:

▪ Measurement frequency [kHz] = 1 / Measurement repeat time [ms]

3.1.3 Reference surfaces

The purpose of the reference surfaces R1 to R3 presented below is to facilitate alignment of

the sensor during mounting and commissioning.

.

Fig.8: OX200 – Reference surfaces

R1 Reference surface 1; positioned paral-

lel to the side surface at a right angle

to the laser beam

R2 Reference surface 2; positioned paral-

lel to the front surface at a right angle

to the laser beam

R3 Reference surface 3; extends parallel

to the laser beam

Baumer Description | 3

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3.1.4 Field of view of the sensor

The following illustration shows the field of view of the sensor. The sensor can be operated

in both the height mode (object space) as well as the distance mode (sensor space) (see

also Aligning the sensor (height and distance mode) [}76]). In the blind region (CD), the

sensor cannot detect any measurement objects. The presence of measurement objects in

this area can lead to incorrect measurement values.

–

+

RP

D: (0,0)

RP

H

: (0,0)

CD

Sdc

Sde

R2

FoV

MR

Z

D

X

Z

H

Fig.9: OX200 – Field of view

Z

H

Positive alignment of the Z axis in the

height mode

Z

D

Positive alignment of the Z axis in the

distance mode

X X axis RP

D

Zero point in the distance mode

RP

H

Zero point in the height mode R2 Reference surface 2

CD Blind region MR Measuring range

Sdc Start of the measuring range Sde End of the measuring range

FoV Field of view width - Left; area with negative X values

+ Right; area with positive X values

3 | Description Baumer

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Transmission and receiving axis

The transmission and receiving axes can lie in the areas shown in blue in the figures below.

The exact axes depend on the position of the object. Objects that should not be measured

should be kept away from this area as they can interfere with the measurement and lead to

incorrect measurement values.

Fig.10: OX200 – Transmission and receiving axes

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OX200_BA_V1_EN 17

3.2 Operating and display elements

3.2.1 Web interface

The sensor has a web interface that allows to parametrise the sensor and visualise the data.

The sensor contains an integrated web server for this purpose. The web interface is access-

ible through a web browser.

For a detailed description of the web interface, the individual elements of the user interface

and all required operating processes, see Web interface description [}60].

Fig.11: Web interface – Overview

3 | Description Baumer

18 OX200_BA_V1_EN

3.2.2 Sensor LEDs

Fig.12: OX200 – LEDs on the sensor

Denotation Colour Illuminated Blinking

OUT2 Yellow Switching output 2 active. Signal reserve of the detected

object is close to the detection

limit.

OUT1 Yellow Switching output 1 active. Signal reserve of the detected

object is close to the detection

limit.

ALARM Red

n

Sensor starts up.

n

Measured value is invalid.

n

Sensor is parametrised via

the web interface.

Signal reserve of the detected

object is close to the detection

limit.

POWERLINK Green

n

The sensor is ready for op-

eration, but there is no act-

ive Ethernet connection.

n

As soon as the Ethernet

connection is active, the

LED is turned off.

Short circuit at switching out-

put1 or 2.

Blue

n

Ethernet link active. Data packets are received or

transferred via Ethernet.

Special modes:

OUT1, OUT2,

POWERLINK

Yellow DCP signalling (Profinet device

identification) blinks with 1Hz.

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3.3 Interfaces and protocols

The sensor offers a variety of interfaces and protocols (multi-protocol sensor). The available

functions and measuring rates depend on the protocol used.

The sensor supports one client connection per protocol. Read access via the protocols is

possible at any time. Write access is only permissible in the parametrisation mode. Only one

interface at a time can be in parametrisation mode.

OXP version sensor

You can configure and parametrise sensors of the OXP version via the integrated web inter-

face as well as via a freely available software development kit (see also SDK [}39]). With

the OXP version, it is not possible to communicate via process interfaces such as Profinet,

Modbus/TCP, OPCUA, and IO-Link, since the sensor does not supply any measurement

results. The profile data is transmitted via UDP (User Datagram Protocol).

OXM version sensor

You can configure and parametrise the OXM version sensor exclusively via the integrated

web interface (the above-mentioned SDK can be also used for the OXM version, but only

with the functions described in SDK [}39]). Read access to the measurement results and

switching of parameter sets can also take place via the process interfaces Profinet, Modbus

TCP, OPC UA and IO-Link.

For the precise range of interfaces and protocols, please see the data sheet that is available

for download at www.baumer.com/OX200.

Structural overview of the available interfaces and protocols

Protocols

Java / C++ /

C#

http:// SDK / .NET / C# / Python

Profinet Modbus

TCP

OPC UA Web

server

Web sockets

(Baumer specific)

UDP streaming

(Baumer specific)

IO-Link 0...10V

4...20mA

Real

time

TCP UDP Switching

output

Analogue

output

IP

Interfaces

Hardware MAC, Fast Ethernet

M12 8-pin, X-coded (GigE), PoE M12 12-pin

3 | Description Baumer

20 OX200_BA_V1_EN

3.3.1 Industrial Ethernet [OXM]

Industrial Ethernet protocols (e.g. Profinet) enable the communication between the sensor

and a PLC. In general, the following data can be transferred:

n

General control and status data (measuring rate, time stamp, status of outputs, etc.)

n

Result data (parametrisation of the result data via the web interface)

n

Parameter setups (pre-set parametrisation)

Data is organised in modules in Profinet. This means that the data is summarised in logical

groups and mapped to the existing interfaces. The mapping and evaluation of the data in the

PLC must be configured with the respective manufacturer-specific tool.

The protocol is defined by the respective Industrial Ethernet specification. You can select the

protocol on the sensor and make the relevant settings via the web interface (see Device

Configuration mode [}93]).

Cyclic/acyclic data

During data transfer, a distinction is made between cyclic data and acyclic data:

n

Cyclic data is exchanged periodically as connected measurement results between the

devices and the control (PLC). The desired time period is specified during configuration

of the control. The consistency of the data within a block can be verified via the associ-

ated status data. For example, for valid measurement results it must be ensured that the

sensor is not in the parametrisation mode (parametrisation mode flag is not active).

n

Acyclic data is only transferred between the devices and the control when required and

in case of special events. An example of acyclic data transfer is the exchange of para-

metrisation and configuration data or diagnostic messages between the devices and the

control during ongoing operation or when establishing the connection.

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