Cleveland TJ-100-CC, TurboJet User manual

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Cleveland Range Inc.
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 1-216-481-4900 Fx: 1-216-481-3782
Visit our Web Site at www.clevelandrange.com
Cook/Chill Systems
MODEL:
TJ-100-CC
ITEM NUMBER __________________________________________
JOB NAME / NUMBER __________________________________
Shall be CLEVELAND Model: TJ-100-CC Combination Cook Tank,
Product Chiller and Sous Vide Production Unit with 20 HP Remote
Condensing Unit and Heat Exchange Tank, capacities; 100 gal. of
casing packaged pumpable product or 700 lbs. of meat.
Temperature reduction of 170°F to 40°F in less than one hour for
most products, 40" loading rim height, all stainless steel type 304
construction, 7.5 HP Water Circulation Pump with high/low preset
flow rates, 1 HP Water Circulation Pump with tank mounted
Microprocessor Operating Controls and Chart Recorder.
Short Form Specifications
SECT. XIV PAGE 35
1201
COMBINATION COOK TANK, CHILLER
& SOUS VIDE PRODUCTION UNIT
Cleveland General Specifications
The capacity of the TurboJet is up to 100 gal. for pumpable
(kettle produced) products and up to 700 lbs. of meat in the
cook tank mode. The TurboJet functions as a cook tank, a
product chiller and a sous vide production unit. Most pumpable
food products packaged in pouches or casings can be cooled
from 170°F to 40°F in an average of less than one hour.
Cleveland Standard Features
Microprocessor operating controls mounted in
Type 4X
housing
Power on/off switch
Time and temperature set-point controls
Three operating mode selection
Chill Cycle
Cooking/Heating cycle to time and temperature
Automatic cooking cycle with core temperature probe
Low 40" loading rim height
Tank equipped with two powerful turbo jets for water and
product agitation
All stainless steel type 304 construction
Rounded internal tank corners for efficient cooling and
easy cleaning
Powerful 7.5 HP water circulation pump with high and low
pre-set flow-rates
1 HP water circulation pump for even water bath
temperature distribution
High efficiency plate type heat exchanger for
product cooling
100 PSI steam jacket for product/tank heating
Stainless steel spring assisted hinged rear cover
4 legs with adjustable flanged feet for floor bolting
Core-temperature meat probe for recording internal
product temperature
Built in chart recorder for time / temperature recording
20 HP remote condensing unit (specify air or water cooled)
Heat exchange tank (190 gal. capacity) with automatic
temperature control and 3 HP glycol circulation pump
Options & Accessories
One set of wire baskets with carrier for meat cooking
Dolly for wire basket set
Ice-builder Package
(in lieu of glycol heat exchange package)
Electric Chain Hoist for product loading of cook tank items
Steam Boiler
TM
Cleveland Range reserves right of design improvement or modification, as warranted.
24.0"
610
5.5" / 140
9.0"
229
68.9"
1750
40.5"
1029
PLUMBING
CONNECTIONS
HEIGHT
CHART
RECORDER
68.2"
1731
33.0"
839
22.3"
565
(MINIMUM CLEARANCE)
LIFTING AREA
FOR FORK TRUCK
CONTROL BOX
D1DC
SF
CR
3 PIECE HINGED
FRONT COVER
12.0"
305
15.0"
381
23.0"
584
37.0"/ 940
43.0"/ 1092
48.0"/ 1219
63.0"/ 1600
73.0"/ 1854
57.5"/ 1461 (LEG CENTERS)
57.0"
1448
15.0"
381
41.8"
1061
(LEG CENTERS)
3 PIECE HINGED
FRONT COVER
88.5"/ 2248
D1
DC
CR
SF
Utility Connections
1" NPT STEAM IN (420 lbs./191 kg. per hour required, 60-80 PSI steam pressure recommended)
1" NPT COLD POTABLE WATER IN (30 gal./114 litres per minute)
1 1/4" NPT COOLING WATER OR GLYCOL IN (flow rate is 40 gal./152 litres per minute)
3/4" NPT CONDENSATE RETURN
1 1/4" NPT COOLING WATER OR GLYCOL OUT
MAIN POWER IN (208/3 – FLRA 35 Amps)
1 1/2" NPT TANK DRAIN TO FLOOR DRAIN
3/4" NPT COOLING DRAIN WATER
1" NPT STRAINER FLUSH TO FLOOR DRAIN
FLANGED FOOT
DETAIL
0.6"
16
4.0"
102
Notes:
OPTIONAL HOIST AVAILABLE (HIGHLY
RECOMMENDED) FOR LOADING
COOK TANK BASKETS
Minimum Clearance
BACK -
12.0"
LEFT -
6.0"
RIGHT -
18.5"
305 153 470
DIMENSIONS
INCHES"
MILLIMETERS
SHIPPING WEIGHTS
TurboJet Chiller : 1,700 lbs. (772 kg.)
Condensing Unit : 1,850 lbs. (840 kg.)
Heat Exchange Package : 450 lbs.
(205 kg.)
TurboJet
Tank
127.2"
3239
64.0"
1626
51.3"
1303
21.0"
534
48.0"
1220
48.0"
1220
54.5"
1385
Minimum Clearance
48.0
"
1220
45.0
"
1143
44.0"
1118
Air Cooled Condensing Unit
20 HP air cooled condensing unit (13 ton cooling
capacity) for outdoor installation
Note: optional water cooled condensing unit for indoor
installation available
10.0"
254
1" NPT GLYCOL OUT TO
AC2
ON AIR CHILLER
GLYCOL SOLUTION NOT
SUPPLIED BY
CLEVELAND RANGE
1 1/4" NPT GLYCOL FROM
AC1
ON AIR COOLED CHILLER
1" NPT GLYCOL FROM
ON TURBOJET
MAIN POWER IN
208V/3PH/60HZ,
FLRA 11 AMPS
FACTORY RECOMMENDATION: INSTALL CONDENSING UNIT AND HEAT EXCHANGE TANK NEXT TO EACH OTHER
AC1
CR3
CR1
CR2
AC2
AC1AC2
DISCONNECT (TO BE SUPPLIED BY INSTALLER)
FLOW SWITCH LOOSE
CR2
CR1
CR3
NOTE:
24.0"
610
35.0"
889
Heat Exchange Tank
2" NPT GLYCOL TO CR3 ON
CHILLER RESERVOIR
2" NPT GLYCOL TO CR2 ON
CHILLER RESERVOIR
CONDENSING UNIT POWER IN
208V/3PH/60HZ, FLRA 68 AMPS
CONTROL POWER IN
120V/1PH/60HZ, FLRA 10 AMPS
CONTROL POWER IN
120V/1PH/60HZ, FLRA 3 AMPS
AC1
AC2
16.0"
407
3.5"
89
4.0"
102
20.0"
508
9.5"
242
10.0"
254
18.0"
558
28.0"
712
22.0"
559
60.2"
1529
40.0"
1016
45.0"
1143
Minimum Clearance
BACK -
6.0"/ 153
FRONT -
20.0"/ 508
LEFT -
20.0"/ 508
RIGHT -
6.0"/ 153
CR3
8.5
"
216
JUNCTION BOX
GLYCOL
CIRCULATION PUMP
50.9"
1293
55.0"
1397
CR1
CR2
SECT. XIV PAGE 36
1201
Litho in USA
(NOT TO SCALE)
/