ABB REPL-01 User manual

Brand: ABB

Model: REPL-01

Category: Supplementary music equipment

Type: User manual

ABB Drives

User’s Manual

Ethernet POWERLINK Adapter Module

REPL-01

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Ethernet POWERLINK Adapter Module

REPL-01

User’s Manual

3AUA0000052289 REV A EN

EFFECTIVE: 20.03.2009

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Safety instructions

What this chapter contains

This chapter states the general safety instructions that must be

followed when installing and operating the REPL-01 Ethernet

POWERLINK Adapter module.

The material in this chapter must be studied before attempting any

work on the unit.

In addition to the safety instructions given below, read the

complete safety instructions of the specific drive you are working

on.

General safety instructions

WARNING! All electrical installation and maintenance work on the

drive should be carried out by qualified electricians.

The drive and adjoining equipment must be properly earthed.

Do not attempt any work on a powered drive. After switching off

the mains, always allow the intermediate circuit capacitors 5

minutes to discharge before working on the frequency converter,

the motor or the motor cable. It is good practice to check (with a

voltage indicating instrument) that the drive is in fact discharged

before beginning work.

The motor cable terminals of the drive are at a dangerously high

voltage when mains power is applied, regardless of motor

operation.

There can be dangerous voltages inside the drive from external

control circuits even when the drive mains power is shut off.

Exercise appropriate care when working on the unit. Neglecting

these instructions can cause physical injury or death.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Safety instructions

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of contents

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Terms used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Data sets and data words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

REPL-01 Ethernet Powerlink Adapter module . . . . . . . . . . . . . . . . . . . . 7

Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Further information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 8

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Ethernet POWERLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

REPL-01 Ethernet POWERLINK Adapter module . . . . . . . . . . . . . . . . . . . . 10

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Warranty and liability information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of contents

Quick start-up guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

PLC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Adding the .xdd file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Associating the REPL-01 with the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Mapping objects required for controlling the drive . . . . . . . . . . . . . . . . . . . 17

Building a project and transfering it to the PLC . . . . . . . . . . . . . . . . . . . . . 18

Forcing values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ethernet POWERLINK connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Node address selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ethernet POWERLINK network topology . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

REPL-01 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

The REPL-01 configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1 MODULE TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2 TRANSPARENT/PROFILE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3 NODE ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Master configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Configuring the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

XML Device Description Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of contents

Communication profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Communication profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The CANopen device profile DSP 402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Device Control state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Supported mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Control Word and Status Word of the DSP 402 profile . . . . . . . . . . . . . . . . 28

Reference of the DSP 402 profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Actual value of the DSP 402 profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ABB Drives communication profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

The Control Word and the Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Control Word and Status Word of the ABB Drives profile . . . . . . . . . . . . 34

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Ethernet POWERLINK communication cycle . . . . . . . . . . . . . . . . . . . . . . . . 41

Ethernet POWERLINK state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

NMT_GS_INITIALISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

NMT_GS_COMMUNICATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

NMT_CS_NOT_ACTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

The NMT_CS_PREOPERATIONAL states . . . . . . . . . . . . . . . . . . . . . 43

NMT_CS_READY_TO_OPERATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

NMT_CS_OPERATIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

NMT_CS_STOPPED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

DS 301 and DS 402 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Process Data Objects (PDO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Service Data Objects (SDOs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

SDO Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Network Management Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

NMT State Command Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

NMT Response Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Error entry specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Table of contents

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

CANopen object dictionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Communication profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Communication profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Manufacturer specific profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Manufacturer specific profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Drive data sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Drive data sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Drive actual signals and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Drive signals and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

DSP 402 profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

DSP 402 profile objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Emergency messages, DS301 and DS402 . . . . . . . . . . . . . . . . . . . . . . . . 67

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Definitions and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

REPL-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Ethernet POWERLINK link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Appendix: IdentResponse Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Introduction

What this chapter contains

This chapter describes the REPL-01 Ethernet POWERLINK

Adapter Module User’s Manual.

Intended audience

The manual is intended for people responsible for commissioning

and using an REPL-01 Ethernet POWERLINK Adapter module.

The reader is expected to have a basic knowledge of electrical

fundamentals, electrical wiring practices and how to operate the

drive.

Before you start

It is assumed that the drive is installed and ready to operate before

starting the installation of the extension module.

In addition to conventional installation tools, have the drive

manuals available during the installation as they contain important

information not included in this manual. The drive manuals are

referred to at various points of this manual.

What this manual contains

This manual contains information on the wiring, configuration and

the use of the REPL-01 Ethernet POWERLINK Adapter module.

It is assumed that the drive is installed and ready to operate before

starting the installation of the adapter module. For more

information on the installation and start-up procedures of the drive,

see the appropriate drive manuals.

Safety instructions are featured in the first few pages of this

manual.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Introduction

Overview contains a short description of the Ethernet

POWERLINK protocol and the REPL-01 Ethernet POWERLINK

Adapter module, a delivery checklist, and information on the

manufacturer’s warranty.

Quick start-up guide contains a short description of how to set up

the REPL-01 Ethernet POWERLINK Adapter module.

Mechanical installation contains placing and mounting instructions

for the module.

Electrical installation contains wiring instructions.

Drive configuration explains how to program the drive before the

communication through the adapter module can be started.

Master configuration explains how to program the Ethernet

POWERLINK master before the communication through the

adapter module can be started.

Communication profiles describes the communication profiles

used in the communication between the Ethernet POWERLINK

network, the REPL-01 module, and the drive.

Communication contains a description of how data is transmitted

through the REPL-01 module.

Diagnostics explains how to trace faults with the status LEDs on

the REPL-01 module.

CANopen object dictionary describes the CANopen Object

Dictionary used by the module.

Emergency messages, DS301 and DS402 contains reference

tables for decoding CANopen error messages.

Definitions and abbreviations explains definitions and

abbreviations concerning the Ethernet POWERLINK protocol

family.

Technical data contains information on physical dimensions,

connectors of the module and the specification of the Ethernet

POWERLINK link.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Introduction

Terms used in this manual

Communication module

Communication module (often abbreviated COMM. MODULE or

COMM.) is a parameter name / parameter selection name for a

device (e.g. a fieldbus adapter) through which the drive is

connected to an external serial communication network.

The communication with the communication module is activated

with a drive parameter (see the appropriate drive firmware

manual).

Data sets and data words

Each data set consists of three 16-bit words, i.e. data words.

The Control Word (sometimes called the Command Word) and the

Status Word, References and Actual Values (see chapter

Communication profiles on page 27 ) are types of data words; the

contents of some data words are user-definable.

REPL-01 Ethernet Powerlink Adapter module

The REPL-01 Ethernet Powerlink Adapter module is one of the

optional fieldbus adapter modules available for ABB drives. The

REPL-01 is a device through which an ABB drive is connected to

an Ethernet POWERLINK network.

Parameter

A parameter is an operating instruction for the drive. Parameters

can be read and programmed with the drive control panel, or

through the REPL-01 module.

Further information

Further information on the Ethernet POWERLINK protocol is

available on the World Wide Web from

www.ethernet-powerlink.org

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Introduction

Product and service inquiries

Address any inquiries about the product to your local ABB

representative, quoting the type code and serial number of the unit

in question. A listing of ABB sales, support and service contacts

can be found by navigating to ABB website and selecting

Sales, Support

and Service network.

Product training

For information on ABB product training, navigate to

ABB website and select Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to ABB

website, then select Document Library – Manuals

feedback form (LV AC

drives).

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Overview

What this chapter contains

This chapter contains a short description of the Ethernet

POWERLINK protocol and the REPL-01 Ethernet POWERLINK

Adapter module, a delivery checklist and warranty information.

Ethernet POWERLINK

Ethernet POWERLINK is a communication profile for Real Time

Ethernet. It extends standard Ethernet IEEE802.3 with a

mechanism to transfer data deterministically. The mechanism is

called Slot Communication Network Management (SCNM). SCNM

is managed by a networked device designated as the Managing

Node (MN). All other nodes are Controlled Nodes (CN). The

REPL-01 is capable of participating in an Ethernet POWERLINK

network as a CN.

Unlike standard Ethernet, SCNM ensures that only one node is

accessing the network at a time. The schedule is divided into an

isochronous phase and an asynchronous phase. During the

isochronous phase, time-critical data is transfered, while the

asynchronous phase provides bandwidth for the transmission of

data that is not time-critical. The MN grants access to the physical

medium via dedicated poll request messages. As a result, only

one CN has access to the network at a time, and thus no collisions

occur.

Ethernet POWERLINK applies the same protocol technology as

CANopen. It defines SDOs (Service Data Objects), PDOs

(Process Data Objects) and the Object Dictionary structure to

manage the parameters.

Further information is available from the Ethernet POWERLINK

Standardization Group (www.ethernet-powerlink.org

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Overview

REPL-01 Ethernet POWERLINK Adapter module

The REPL-01 Ethernet POWERLINK Adapter module is an

optional device for ABB drives which enables the connection of

the drive to an Ethernet POWERLINK network. Through the

REPL-01 Ethernet POWERLINK Adapter module it is possible to

• give control commands to the drive (Start, Stop, Run enable,

etc.)

• feed a motor speed or torque reference to the drive

• give a process actual value or a process reference to the PID

controller of the drive

• read status information and actual values from the drive

• reset a drive fault.

The Ethernet POWERLINK commands and services supported by

the REPL-01 Ethernet POWERLINK Adapter module are

discussed in the chapter Communication on page 41. Please refer

to the user documentation of the drive as to which commands are

supported by the drive.

The adapter module is mounted into an option slot on the motor

control board if the drive. See the drive manuals for module

placement options.

The module is classified as a full Ethernet POWERLINK slave.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Overview

Device Description files for ABB Drives are available through your

local ABB representative and the ABB Library.

Figure 1. The REPL-01 Adapter module.

Compatibility

The REPL-01 module is compatible with all master stations that

support the Ethernet POWERLINK protocol.

Delivery check

The option package for the REPL-01 Ethernet POWERLINK

Adapter module contains:

• Ethernet POWERLINK Adapter module, type REPL-01

• two screws (M3x10)

• this manual.

Warranty and liability information

The manufacturer warrants the equipment supplied against

defects in design, materials and workmanship for a period of

twelve (12) months after installation or twenty-four (24) months

Ethernet connector X1

(see chapter Electrical installation)

Diagnostic LEDs

(See chapter

Diagnostics)

DIP switch for

selecting node

address

Fixing screw

(GND)

(frame)

Top view Side view

REPL-01

ETHERNET POWERLINK

CHASSIS

NETWORK

NODE

ADDRESS

ACTIVITY

LINK

MODULE STATUS

ERROR

GND

12345678

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Overview

from date of manufacturing, whichever first occurs. The local ABB

office or distributor may grant a warranty period different to the

above and refer to local terms of liability as defined in the supply

contract.

The manufacturer is not responsible for

• any costs resulting from a failure if the installation,

commissioning, repair, alternation, or ambient conditions of the

unit do not fulfil the requirements specified in the documentation

delivered with the unit and other relevant documentation

• units subjected to misuse, negligence or accident

• units comprised of materials provided or designs stipulated by

the purchaser.

In no event shall the manufacturer, its suppliers or subcontractors

be liable for special, indirect, incidental or consequential damages,

losses or penalties.

This is the sole and exclusive warranty given by the manufacturer

with respect to the equipment and is in lieu of and excludes all

other warranties, express or implied, arising by operation of law or

otherwise, including, but not limited to, any implied warranties of

merchantability or fitness for a particular purpose.

If you have any questions concerning your ABB drive, please

contact the local distributor or ABB office. The technical data,

information and specifications are valid at the time of printing.

The manufacturer reserves the right to modifications without prior

notice.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Quick start-up guide

Overview

This chapter presents the steps to take during the start-up of the

REPL-01 Ethernet POWERLINK Adapter module to set up

communication between a PLC and REPL-01, allowing the drive

to be controlled from the fieldbus.

The parameter settings are given for ACS800 and ACS550 drives.

The PLC used in the example is a B&R X20 CP1485, and B&R

Automation Studio PC software is used to configure it. The

information should, however, be easily adaptable for use with

other PLCs as well.

WARNING! Follow the safety instructions given in this manual and

the Hardware Manual of the drive.

Installation

This section describes how to physically connect and configure

the equipment.

1. Set the node ID with the DIP switch S1 on the module. In this

example, the node ID used is 3, which is selected by flipping the

actuators 7 and 8 to ON position and the actuators 1…6 to OFF

position.

2. Mount the REPL-01.

• Insert the REPL-01 into its specified slot in the drive (SLOT2 for

ACS550, SLOT1 for ACS800).

• Fasten the two screws.

3. Connect the module (connector X1 – NETWORK) and the PLC

(connector IF3 – EPL) to the hub with Ethernet cable. Avoid

parallel runs with power (e.g. motor) cables. Use straight-through

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Quick start-up guide

CAT 5 cables and only the normal ports of the hub. Do not use an

uplink port.

4. Connect the PLC to a serial port of the PC on which the B&R

Automation Studio is installed.

Drive configuration

This section describes how to set the drive parameters to allow

the REPL-01 module to control the drive. The ABB Drives

(transparent) communication profile will be used. For more

information, see the appropriate drive manual.

Note: The detailed procedure of activating the drive for

communication with the module is dependent on the drive type.

Normally, a parameter must be adjusted to activate the

communication. Refer to the Firmware Manual of the drive for

information on the communication settings.

1. Power up the hub, the drive, and the PLC.

2. Enable the fieldbus module by setting parameter

98.02 COMM MODULE LINK to FIELDBUS.

3. ACS800 only: Set the drive to use the ABB Drives profile by

setting parameter 98.07 COMM PROFILE to ABB DRIVES.

4. Set parameter 51.02 to 1 (Transparent mode).

5. Start a "Fieldbus adapter parameter refresh" by setting

parameter 51.27 FBA PAR REFRESH to REFRESH.

6. Configure the drive to be controlled from the fieldbus. For an

example configuration, see the tables below.

Parameters in ACS550

Drive parameter Example setting

10.01 EXT1 COMMANDS COMM

11.02 EXT1/EXT2 SEL EXT1

11.03 REF1 SELECT COMM

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page is loading ...

ABB REPL-01 User manual

Brand: ABB

Model: REPL-01

Category: Supplementary music equipment

Type: User manual

Download PDF

report

ABB REPL-01 User manual

ABB REPL-01 User manual

Related papers

Other documents