red lion RAM-6021 Hardware And Installation Manual

Brand: red lion

Model: RAM-6021

Type: Hardware And Installation Manual

RAM-6021 Wired Router

Hardware and Installation Guide

April 2014

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide

CHANGE HISTORY

Version Date Description

r01 April2014 Modificationstopowerspecifications.Includedinstalla‐

tionandhazardousareawarnings.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 2

Chapter 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.2 Mechanical specifications RAM-6021. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.3 Router View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1.4 Power Specifications and Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1.5 Indicator Lights (LED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.6 Data Interface Specifications: Serial, Ethernet & USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.7 RESET Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 2 Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.1 Mounting the RAM-6021 Wired Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 DIN Rail Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5 Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.6 Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 3 Service and Support Information . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 3

INSTALLATION AND HAZARDOUS AREA WARNINGS

Installation andoperatinginstructionsareprovidedwitheachdevice.Theinstallationinstructionsmaybeprovidedon

paperorCD.Installationinstructionsshallcontainastatementthatall"power,inputandoutput(I/O)wiringmustbein

accordancewithClassI,Division2wiringmethodsandinaccordancewiththeauthorityhavingjurisdiction."

WARNING‐EXPL

OSIONHAZARD‐SubstitionofanycomponentsmayimpairsuitabilityforClassI,Division2;

WARNING‐EXPLOSIONHAZARD‐Wheninhazardouslocations,disconnectpowerbeforereplacingorwiringmodules,

and

WARNING‐EXPLOSIONHAZARD‐Donotdisconnectequipmentunlesspowerhasbeenswitchedof fortheareaisknown

tobenon‐haz

ardous.

AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX

Instructionsd'installationetd'utilisationsontfourniesavecchaqueunité.Lesinstructionsd'installationpeuventêtre

fourniessurpapierouCD.Lesinstructionsd'installationsdoiventcontenirunedéclarationselonlaquelletous'courants,

câblaged'entréeetdesortie(I/O)doitêtreconformeàlaclasseI,Division2méthodesdecâblageetconformémentà

l'autori

téayantjuridiction.

AVERTISSEMENT‐RISQUED'EXPLOSION‐LasubstitutiondetoutcomposantpeutnuireàlaconformitédeClasseI,Divi‐

sion2;

AVERTISSEMENT‐RISQUED'EXPLOSION‐Lorsquedansdesendroitsdangereux,débranchezlecordond'alimentation

avantderemplaceroudebrancherlesmodules,et

AVERTISSEMENT‐RISQUED'EXPLOSION‐Nedébranchezpasl'équipementamoinsquel'alimentationaétécoupeou

quel'environne

mentestconnupourêtrenondangereux.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 4

Statement of Limited Warranty

RedLion,manufacturerofRedLionproducts,warrantstoBuyerthatproducts,exceptsoftware,manufacturedbyRedLion

willbefreefromdefectsinmaterialandworkmanship.RedLion’sobliga tionunderthiswarrantywillbelimitedtorepair‐

ingorreplacing,atRedLion’soption,thedefectivepartswithinthree(3)yearsofthedataofinstallation,orwithinth

ree

(3)yearsofthedateofshipmentfromthepointofmanufacture,whicheverissooner.ProductsmaybereturnedbyBuyer

onlyafterpermissionhasbeenobtainedfromRedLion.Buyerwillprepayallfreightchargestoreturnan yproductstothe

repairfacilitydesig

natedbyRedLion.

ThislimitedwarrantydoesnotcoverlossesordamageswhichoccurinshipmenttoorfromBuyerorduetoimproper

installation, maintenance,misuse,neglectofanycauseotherthanordinarycommercialorindustrialapplicat ions.Inpar‐

ticular,RedLionmakesnowarrantieswhatsoeverwithre

specttoimpliedwar

rantiesormerchantabi lityorfitnessforany

particularpurpose.Allsuchwarrantiesareherebyexpresslydisclaimed.Nooralorwritteninformationoradvicegivenby

RedLionorRedLion’srepresentativeshallcreateawarrantyorinanywayincreasethescopeofthiswarranty.

Thislimitedwarrantyisinlieuofallot

herwarrant

ieswhetheroralorwritten,expressedorimplied.RedLion’s liability

shallnotexceedthepriceoftheindividualunits,whicharethebasisoftheclaim.InnoeventshallRedLionbeliablefor

anylossofprofits,lossofuseoffacilitiesorequipment,orotherindirect,in

cidentalorconsequentialdamages.

Safety Information

Environmental:

Pollutiondegree:2(PerIEC61010‐1)

Electrical:

Properlygroundtheunitbeforeconnectinganythingelsetoit.Iftheequipmentisusedinamanner“not”specifiedby

RedLion,theprotectionprovidedbytheequipmentmaybeimpaired.

Overvoltagecategory:II(PerIEC 61010‐1)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 5

Chapter 1 Product Overview

1.1 Specifications

1.1.1 GeneralSpecifications

Tunneling IPsecandSSL

NAT,portforwarding,dynamicDNS,DHCP

Statefulinspectionfirewall,IPtransparency

RoutingProtocols:OSPF,BGP,RIP,VRRP

EncapsulationProtocols:GRE

ProtocolGateway

ModbusRTU/TCP/ASCII/RTU

DNP‐slave

EthernetInterface

(10/100Auto‐Sensing)

5xRJ45(port5‐WAN/LANcapability)

DataThroughput

LANports:100Mbps

WANports:45Mbps

SerialInterface 1xRS‐232SerialDB9115200bps

USBInterface 1xUSB2.0miniconfigura tionport

LEDIndicators Power ,W, RS232,EthernetLink&Activity

Mechanical

Dimensions:Steel120x96x51mm(4.7"x3.77"x2.0")

Weight:544g(1.2lbs)

RedundantPowerInput

4‐pinscrewterminal

Sidemounted2.5mmbarrelconnector

• 8‐30VDC(12or24VDCnom

inal)

• Inputcurr

ent(max):150mA

Powerconsumption 4.5Wtypicalmax.withallportslinked

Environmental

OperatingTemp:‐40to+85°C(‐40to185°F)

Shock:MIL‐STD‐810F

Vibration:MIL‐STD‐810F

Humidity:5to95%non‐condensing

MTBFRAM‐60211,832KHoursGB@40˚CperMIL‐HNDBK‐217F2

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 6

Note:Allspecificationsaresubjecttochange.ConsulttheRedLionwebsiteformoreinformation

1.1.2 MechanicalspecificationsRAM‐6021

Certification

HazardousLocations‐ClassI,Div.2,GroupsA,B,C,D,ANSI/ISA12.12.01/CSA22.2/213(CUL)

ElectricalSafety‐UL508/CSA22.2/142(CUL)

EMC‐FCC,part15andIndustryCanada,ICES‐003

CE,RoHS

Inputs&Output

1xdigitaloutput

1xdigital/analoginput(oneactive)

Warranty 3yearsondesignandmanufacturingdefects

WEEEcompliance

ThesedevicescomplywiththeWEEEdirective.Donotth

rowawaythesedevicesinth

e

standardtrash.ContactRedLionregardingproperdisposal.

RoHScompliance

ThesedevicescomplywiththeRoHSdirectiveandareconsideredleadandotherhazardous

substancefree.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 7

1.1.3 RouterView

1.1.4 PowerSpecificationsandConsumption

Powerissuppliedtotheroutervia:

• 4‐pinscrewterminal

• SidemountedDC2.5mmbarrelconnectorrouter

4‐pinScrewTerminal

Powerissuppliedtotherouterviathe4‐pinScrewTerminalonthefrontpanelfortheRAM‐6021router.Thepinsare

describedasfollows:

DC2.5mmBarrelConnector

PowerissuppliedtotherouterviathebarrelconnectorontheleftsideoftheRAM‐6021router.Thecontactsare

describedasfollows:

Warning:DC2.5mmbarrelconnectorshallnotbeusedinhazardouslocations.

Powerconnector

(facingfront)

Pin Name Description

1GNDGround

2PWR+Powersupplyinput(8to30VDC)

3 OUT Digitaloutput

4INDigitalandanaloginput

Powerconnector

(facingleftside)

Pin Name Description

Sleeve GND Ground

Tip PWR+ Powersupply input(8to30VDC)

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Wired Router Hardware & Installation Guide 8

Powerspecifications

Powerinputtotherouterisprotect edagainstreversepolarityandover‐voltage.

Allroutersareequippedwithprotectionforreversedpolarityandpowersurgesover33volts.Theroutersareequipped

withaninternal3Ampfuse.

ElectricalSpecificationsandPinout

1xDigitalOutput(DOUT)

Configuration:OpenCollector,referencetoground

AbsoluteMaximumIDC:500mADC(Vce=750mVDC)

AbsoluteMaximumVDC:30VDC(opencircuit)

AbsoluteMinimumVDC:‐0.4VDC(opencircuit)

1xDigitalInput(DIN)

Configuration:un‐isolatedleveldetection,referencetoground

Activelevel:1.6VDCto30VDC

Inactivelevel:0VDCto1.3VDC

AbsoluteMinimumVDC:‐0.3VDC

AbsoluteMaximumVDC:33VDC

LeakageIDCat5VDC:150uADC

1xAnalogInput(SharedwithDigitalInput)(DIN/AI1)

Configuration:un‐isolatedinput,referencetoground

Resolution:1024(ADC10‐bit)

VDCperstep:4.8875855mVDC

Fullscalelevel:5VDC

Zerolevel:0VDC

AbsoluteMinimumVDC:‐0.3VDC

AbsoluteMaximumVDC:8.3VDC

LeakageIDCat5VDC:265.96uADCTYPE

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 9

1.1.5 IndicatorLights(LED)

1.1.6 DataInterfaceSpecifications:Serial,Ethernet&USB

1.1.6.1 EthernetPort

Therouter's10/100MbpsEthernetportiscompliantwiththeEIA‐568standard.Therouter'sportsareautosensing so

theycanbeusedwitheitherastraightorcrossoverRJ45cabletoconnecttohostports.

TheRAM‐6021Routerfeaturesa5‐portEthernetswitchallowingconnectivitytomultiplelocaldevices.

1.1.6.2 USBDevicePort

ThisisaUSB2.0DeviceinterfaceonaMiniBconnector.ItoffersEthernet‐over‐USBfunctionalityusingtheRNDISdriver

forWindowsXPandWindowsVistaOperatingsystemsonly.TheBlueTreeRNDISdrivermustbeinstalledbeforethe

USBinterfacecanbeused.Thedriverandinstructionscanbeobtainedat Red Lion website.

Note:Withfirmwareversion4.17andlater,standardWindowsRNDISdriversareusedandnoadditionaldriveris

requiredfrom Red Lion website.TheunitiscompatiblewithWindows7/8andotheroperatingsystems(OSX,Linux,etc).

1.1.6.3 SerialPort

Therouter'sserialportisanRS232DCE,compliantwithEIA‐232standard.TheconnectorusedisDB9femaleandisshown

intheillustrationbelow.

Figure1–Serialconnector(lookingatfrontofrouter)

Forfurtherserialwiringinformation,refertotheHardwareInstallationsectionofthismanual.

LED Status CorrespondingState

Power

OFF Routerispoweredoff

ON Routerispoweredon

FLASH Firmwareerror

W Viewsection1.1.7furtherbelow

RS232

OFF Connectionisnotestablished

ON Linkestablishedwithserialdevicebutnodataactivity

*FLASH Datatransmitted/received(*Dependsonserialapplication)

Ethernet

OFF Connectionisnotestablished

ON LinkestablishedwithEthernetdevice

FLASH Datatransmitted/received

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Wired Router Hardware & Installation Guide 10

1.1.7 RESETButtonFunctions

Mode Pattern Description

HardReset Pressandholdforlessthan3seconds. Standardreboot

FactoryRestore

Pressandholdbetween3and10

seconds.

RS232LEDflashesquickly

To restore default settings for older versions,

rerun the SN Reflashing procedure found on our

website.

FWUpgrade

Pressandholdbetween10and15

seconds.WLEDflashesquickly

Putstherouterinadvancedfirmwareupgrade

modebyrestartingtherouterandrunningtheboot

loaderonly.Donotusethismodeunlessinstructed

tobyRedLionTechnicalSupport.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 11

Chapter 2 Hardware Installation

2.1 Mounting the RAM-6021 Wired Router

Thereare3differentwaystomountaRAM‐6021wiredrouter:

• Horizontallyusingtwoscrews(#6upto#10)panorfillisterheadontoitshorizontalmountingfeet.

• Verticallyusingtwoscrews(#6upto#10)panorfillisterheadontoitsverticalmountingfeet.

• VerticallyusingthesuppliedDINra

ilclip.

Note:Allowenoughroomtoro

utetheEthernet,serial,I/Oandothercables.

2.2 DIN Rail Mounting & Removal

TheRAM‐6021hasaDINrailclippre‐mountedtothebackoftheunit.Topanelmounttheunit,the

clipcanberemovedeasilybyremovingthethree(3)screwsholdingitinplace.Seetheimageat

rightforreference.

TheDINcliphasanintegralspringmechanismthatkeepsitsecure

lyattachedtotherail.Referto

thediagramsbelowforhowtomountandremovetheunittoastandardEN50022DINrail.

Note:ForbestperformanceitisrecommendedthataDINrailspacer(suchasanendclamp)be

usedbetweentheRTUandadjacentdevices.Thiswillleaveanai

rgapforbestheatdissipationoffofthecase.

MountingInst ructions:

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Wired Router Hardware & Installation Guide 12

RemovalInstructions:

2.3 Ethernet Cable

IfyouareconnectingtotherouterviatheEthernetport,youwillneedastraightorcrossovercategory5cablewithtwo

8‐pinRJ45connectorsoneachend.

TovisuallyconfirmthatEthernetcablingwasdoneproperly,checktheLEDindicationontheEthernetportlocatedonthe

frontpanelofthero

uter.TheLinkLEDshouldbeonwhentherigh

tcableisused.

2.4 USB Cable

ThisisanEthernet‐over‐USBconnectionwhichbehaveslikeanEthernetconnection.Ifyouareconnectingtotherouter

viatheUSBport,youwillneedaTypeAplugtoTypeBplugUSBcablefortheminiTypeBplugtoTypeAplugfortheRAM‐

6021wiredrouterInorderfortheUSBconnectiontowork,youneedtoinstalltheSixnetUSBdriverwhichisavailableat

Red Lion website.

Note:Withfirmwareversion4.17andlater,standardWindowsRNDISdriversareusedandnoadditionaldriveris

requiredfrom Red Lion website.TheunitiscompatiblewithWindows7/8andotheroperatingsystems(OSX,Linux,etc).

2.5 Serial Cable

Therouterhasallofitsserialportpinsenabled.Ifallthepinsareenabledontheattachedserialdevice,itisimportantto

knowwhetherthedeviceisusingDTEorDCEasacommunicationmode.

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Wired Router Hardware & Installation Guide 13

TherouterisaDCEdevice,souseastraight‐throughserialcablebetweentherouterandaDTEdevicesuchasaterminal.

UseaNULLroutercableadapterbetweentherouterandaDCEdevicesuchasanotherrouter.

Ifusingcustomwiringorifsomepinsaredisabled,followtheguide

linesbelow.Thewiringwi

llvarydependingon

whethertheattachedserialdeviceisaDTEorDCE.

2.6 Power Source

AsdescribedinthePowerspecificationsandconsumptionsection,theroutercanbepoweredusing:

• 4‐pinscrewterminal

• Sidemounted2.5mmbarrelconnector

IMPORTANT

Anyinstallationinvolvingelectricalwiringandconnectionsshouldbedonebysomeonewhoisexperiencedin

thisfield.

WARNING

DC2.5mmbarrelconnectorshallnotbeusedinhazardouslocations.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Wired Router Hardware & Installation Guide 14

Chapter 3 Service and Support Information

3.1 Service Information

Wesincerelyhopethatyounever experienceaproblemwithanyRedLionproduct.Ifyoudoneedservice,callRedLionat

1‐877‐432‐9908forTechnicalSupport.Atrainedspecialistwillhelpyouquicklydeterminethesourceoftheproblem.

Manyproblemsar eeasilyresolvedwithasinglephonecall.Ifitisnecessarytoreturnaunittous,anRO(R

epairOrder)

canbeobtainedontheRedLionwebsite

RedLiontrackstheflowofreturnedmaterialwithourROsystemtoensurespeedyservice.YoumustincludethisROnum‐

berontheoutsideoftheboxsothatyourreturncanbeprocessedimmediately.

Besuretohaveyouroriginalpurchaseordernumberanddatepurchasedavailable.

Wesuggesttha

tyo

ugiv

eusare

rpur

cha

seordernumberincasetherepairisnotcoveredunderourwarranty.Youwill

notbebillediftherepairiscoveredunderwarranty.

Pleasesupplyuswithasmanydetailsabouttheproblemasyoucan.Theinformationyousupplywillbewrittenonth

eRO

formandsuppliedtotherepai

rdepartmentbeforeyourunitarrives.Thishelpsustoprovideyouwiththebestservice,in

thefastestmanner.Repairsarecompletedassoonaspossible.Ifyouneedaquickerturnaround,shiptheunittousbyair

freight.Wegivepriorityservicetoequipmentthatarriv

esbyovernightdelivery.

Weapologizeforanyinconveniencethattheneedforrepairmaycauseyou.Wehopethatourrapidservicemeetsyour

needs.Ifyouhaveanysuggestionstohelpusimproveourservice,pleasegiveusacall.Weappreciateyourideasandwill

respondtoth

em.

ForYourConvenience:

PleasefillinthefollowingandkeepthismanualwithyourREDLIONsystemforfuturereference:

P.O. #:__________________DatePurchased:___________________

PurchasedFrom:______________________________________________

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

red lion RAM-6021 Hardware And Installation Manual

red lion RAM-6021 Hardware And Installation Manual

red lion RAM-6021 Hardware And Installation Manual

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