Danfoss MCE102B Automotive Controller User guide

Danfoss
Brand
Danfoss
Model
MCE102B Automotive Controller
Type
User guide

Danfoss MCE102B Automotive Controller

Below you will find brief product information for Danfoss MCE102B Automotive Controller:

  • The Danfoss MCE102B Automotive Controller allows a vehicle equipped with a hydrostatic transmission to be driven like a car.

  • The Controller also included an anti stall function which works around a fixed, but adjustable, RPM.

  • Available with enclosure.

  • 12 VDC or 24 VDC supply voltage.

  • Reverse polarity and short circuit protected.

  • Moisture and corrosion resistant.

  • Withstands vibration and shock.

With these capabilities, the Danfoss MCE102B Automotive Controller can be used in a variety of applications, including:

Danfoss MCE102B Automotive Controller

Below you will find brief product information for Danfoss MCE102B Automotive Controller:

  • The Danfoss MCE102B Automotive Controller allows a vehicle equipped with a hydrostatic transmission to be driven like a car.

  • The Controller also included an anti stall function which works around a fixed, but adjustable, RPM.

  • Available with enclosure.

  • 12 VDC or 24 VDC supply voltage.

  • Reverse polarity and short circuit protected.

  • Moisture and corrosion resistant.

  • Withstands vibration and shock.

With these capabilities, the Danfoss MCE102B Automotive Controller can be used in a variety of applications, including:

MCE102B
Automotive
Controller
Technical
Information
2
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
Overview
© 2001, Sauer-Danfoss
Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the
right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without
subsequent changes being necessary in specifi cations already agreed. All trademarks in this material are properties of the respective companies.
Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.
DESCRIPTION
TECHNICAL DATA
Supply voltage: 12 V
DC
or 24 V
DC
Ripple: ≤ 10 %
Max. output voltage: 6 V
DC
Power load: 4,2 W or 8,4 W
Frequency range: see ordering information
The Sauer-Danfoss MCE102B Automotive Controller allows a vehicle equipped with a
hydrostatic transmission to be driven like a car.
The Controller also included an anti stall function which works around a fi xed, but
adjustable, RPM.
FEATURES • Propel speed control proportional to engine RPM.
• Anti stall function at fi xed-RPM mode.
• Available with enclosure.
• 12 V
DC
or 24 V
DC
supply voltage.
• Reverse polarity and short circuit protected.
• Moisture and corrosion resistant.
• Withstands vibration and shock.
ORDERING INFORMATION
Controller Supply voltage Frequency range Id. No.
[V
DC
] [Hz]
MCE102B9001 12 oder 24 1500 - 6000 715110
MCE102B9003 12 oder 24 500 - 2000 740704
3
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
Block Diagram
BLOCK DIAGRAM
Switch S2 closed: antistall function active
Machine
frame
S2
EDC
MCV104A
MCV105A
MCV111A
Engine
PPU
Battery
12 or 24V
DC
-
+
F
DC
12V
DC
24V
LED
supply
voltage
Setpoint
+
-
LED
RPM
ENGINE
V
t
Voltage regulator
Setpoint Slope
I
MAX
V
t
PDT 1
P-gain
max. current
reduction
-
+
LED
Setpoint
- +
Controller
choice
or
external
connection see
application
matrix
V
t
Acceleration/
deceleration
1
V
STAB
V
STAB
2
1
1A
7
6
5
4
9
3
2
1
11
10
f
V
A
B
V
t
S00398
4
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
OPERATION DIAGRAMS Figure 1: Adjustable control curve Figure 3: Anti stall control characteristic
Figure 2: Adjustable control parameter
S01748_28e
S01748_29e S01748_08d
Theory of Operation
THEORY OF OPERATION The EDC control algorithm follows a customer-adjustable curve (see fi gure 1). The output
of the Automotive Controller MCE102B is a function of the engine RPM.
In reference to one adjustable setpoint an anti stall function is also available.
The anti stall function is active when switch S2 is closed.
Generally, switch S2 must only be closed if the engine is driven in fi xed-RPM mode.
The actuation of S2 must be done, when the engine RPM is higher than the setpoint RPM
of the anti stall function.
The adjustable control parameters are shown in fi gure 2.
The control characteristic of the anti stall function is shown in fi gure 3.
R22
R19
R16
ENGINE
START
RPM
RPM
RPM
Ι
Ι
0
PUMP MAX
MAX
R66
R70
P-gain
R44
ENGINE
START
RPM
SETPOINT
RPM
RPM
RPM
Ι
Ι
0
MIN
MAX
0
t
Ι
100%
RPM
0 t
5
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
ITT Cannon-connector, 19-pin
Machine frame
S2
EDC
MCV104A
MCV105A
MCV111A
PPU
+
-
Terminals
Engine
External
connection see
application
matrix
Switch S2 closed: antistall function active
1
1
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
F
1A
Battery
12 or 24V
DC
+
-
choice
DC
12V
DC
24V
or
F
1A
A
B
Dimensions and Connection Diagram
DIMENSIONS
R1,6 (4x)
47,6
56,1
18,4
Mounting holes
4,3 (2x)
3,5
5,5
5,5
100
3,5
160
25
3,2 (4x)
43
63
max. 3,5
max. 30
12
R66
R44
H
G
F
E
D
C
B
A
MP
V9
V25
V19D
V19C
V19B
V19A
R22R70
R19
R16
S00438
CONNECTION DIAGRAM
S00359
6
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
EXTERNAL CONNECTION MATRIX (with max. possible output current)
S00465
Connection Matrix
PIN 11
PIN 10
Control handle
2 x 100Ω
Wire potentiometer
= 85mAI
MAX
PIN 10
PIN 11
Control handle
2 x 100Ω
Wire potentiometer
= 80mAI
MAX
100Ω
Inch potentiometer
Control handle
2 x 100Ω
Layer potentiometer
PIN 10
PIN 11 = 125mA
I
MAX
100Ω
Speed limit
potentiometer
Control handle
2 x 100Ω
Wire potentiometer
PIN 11
PIN 10
= 145mAI
MAX
Control handle
2 x 100Ω
Layer potentiometer
EDC
MCV104A
MCV105A
MCV111B
= 125mAI
MAX
PIN 11
PIN 10
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
Automotive
controller
PIN 10
PIN 11
= 200mAI
MAX
* Inch potentiometer 100Ω is integrated
in the knob of the control handle
* Inch potentiometer 100Ω is integrated
in the knob of the control handle
PIN 10
PIN 11
= 110mA
I
MAX
PIN 10
PIN 11
F
N
R
PIN 10
PIN 11
= 110mA
I
MAX
F
N
R
Control handle
2 x 100Ω
Wire potentiometer
= 220mAI
MAX
PIN 11
PIN 10
Single coil
EDC
MCV104A
MCV105A
MCV111B
Single coil
Control handle
2 x 100Ω
Wire potentiometer
PIN 10
PIN 11
= 160mAI
MAX
100Ω
Inch potentiometer
Control handle
Control handle
Control handle
2 x 100Ω
Wire potentiometer
= 120mAI
MAX
PIN 10
PIN 11
100Ω
Inch potentiometer
EDC
Coils in serie
MCV111B
or two single coils
in serie
MCV104A
MCV105A
MCV111B
EDC
Coils parallel
MCV111B
or two single coils
parallel
MCV104A
MCV105A
MCV111B
EDC
MCV104A
MCV105A
MCV111B
Single coil
EDC
MCV104A
MCV105A
MCV111B
Single coil
EDC
MCV104A
MCV105A
MCV111B
Single coil
= 200mAI
MAX
EDC
MCV104A
MCV105A
MCV111B
Single coil
EDC
Coils parallel
MCV111B
or two single coils
parallel
MCV104A
MCV105A
MCV111B
EDC
Coils in serie
MCV111B
or two single coils
in serie
MCV104A
MCV105A
MCV111B
EDC
Coils in serie
MCV111B
or two single coils
in serie
MCV104A
MCV105A
MCV111B
EDC
Coils in serie
MCV111B
or two single coils
in serie
MCV104A
MCV105A
MCV111B
+ A B -
A
B
+ A B -
A
B
A
B
+ A B -
A
B
+ A B -
+ A B -
A
B
A
B
C
D
+ A B -
A
B
C
D
+ A B -
A
B
C
D
+ A B -
A
B
C
D
A
B
C
D
A
B
C
D
100Ω
*
A
B
100Ω
*
7
BLN 96-9206-E • Rev. D • 10/2003
MCE102B Automotive Controller
Technical Information
Notes
Sauer-Danfoss Hydraulic Power Systems
– Market Leaders Worldwide
Sauer-Danfoss is a comprehensive supplier providing complete
systems to the global mobile market.
Sauer-Danfoss serves markets such as agriculture, construction, road
building, material handling, municipal, forestry, turf care, and many
others.
We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
partner ship with them.
Sauer-Danfoss specializes in integrating a full range of system
components to provide vehicle designers with the most advanced
total system design.
Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Authorized Service
Centers strategically located in all parts of the world.
Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000, Fax: +1 515 239-6618
Sauer-Danfoss (Neumünster) GmbH & Co. OHG
Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871-284
Sauer-Danfoss (Nordborg) A/S
DK-6430 Nordborg, Denmark
Phone: +45 7488-4444, Fax: +45 7488-4400
Sauer-Danfoss (US) Company
3500 Annapolis Lane North
Minneapolis, MN 55447, USA
Phone: +1 763 509-2084, Fax: +1 763 559-0108
www.sauer-danfoss.com
OUR PRODUCTS
Hydrostatic transmissions
Hydraulic power steering
Electric power steering
Closed and open circuit axial piston
pumps and motors
Gear pumps and motors
Bent axis motors
Radial piston motors
Orbital motors
Transit mixer drives
Planetary compact gears
Proportional valves
Directional spool valves
Cartridge valves
Hydraulic integrated circuits
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulic controls
Digital electronics and software
Battery powered inverter
Sensors
BLN-96-9206-E • Rev. D • 10/2003
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Danfoss MCE102B Automotive Controller User guide

Danfoss
Brand
Danfoss
Model
MCE102B Automotive Controller
Type
User guide

Danfoss MCE102B Automotive Controller

Below you will find brief product information for Danfoss MCE102B Automotive Controller:

  • The Danfoss MCE102B Automotive Controller allows a vehicle equipped with a hydrostatic transmission to be driven like a car.

  • The Controller also included an anti stall function which works around a fixed, but adjustable, RPM.

  • Available with enclosure.

  • 12 VDC or 24 VDC supply voltage.

  • Reverse polarity and short circuit protected.

  • Moisture and corrosion resistant.

  • Withstands vibration and shock.

With these capabilities, the Danfoss MCE102B Automotive Controller can be used in a variety of applications, including:

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