Hifonics 99994-1186 Owner's manual

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Page 1 of 18
Installation Instructions
Model:
MULE PRO MX
Description:
Bluetooth Audio System
Part Number:
99994 1186
Assembly Time:
60 Minutes
Before you begin, read through this entire instruction packet and confirm that all parts are present
and that you have all the tools you will need.
Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect
installation.
Kawasaki recommends that all genuine accessories should be installed by an authorized
Kawasaki dealer.
The following symbols indicate the information for proper installation and operation in this instruction
NOTE: Note indicates information that may help or guide you in the separation or
service of the vehicle.
Indicates a procedural step or work to be done.
o Indicates a procedural sub-step or how to do the work of the procedural step it follows. It also
precedes the text of a NOTE.
Installation Video
When you are reading this manual electronically,
click on the picture to the right or type the web
address below to watch the How to” installation
video.
YouTube URL
https://youtu.be/GZcjBZllIcw
© 2019 Kawasaki Motors Corp. USA
Page 2 of 18
Parts List
No
Component Name
Qty
Remark
1
Hifonics GMR-3K Radio Assembly
1
2
Speaker Cradle Mount Left & Right
1
3
Speaker Cradle Left & Right
1
4
5.25 inch speaker Left & Right
1
5
Speaker Grill Left and Right
1
6
Antenna
1
7
Accessory Input (3.5mm / USB)
1
8
Bands
4
9
Hardware (12 - Torx T30)
12
10
Hardware (8 - Torx T20)
8
11
System Harness
1
12
Metal U-Bracket
1
13
Threaded mounting bolts
2
14
Spacing washers
2
15
7mm nuts
2
16
Locking washers
2
1
3
4
5
7
9
6
8
12
10
13
14
15
16
11
Page 3 of 18
Tools Required
Safety Glasses
Small flathead screw driver
5/32” Allen bit
Drill
1” hole saw
Utility Knife
Painters Tape
Marker
10mm open box wrench
5/8” drill bit or step bit
T-20 Torx
T-30 Torx
Pliers
Page 4 of 18
Installation Instructions
PREPARING FOR INSTALLATION
Park the vehicle on level ground, set the
parking brake and turn off the ignition switch.
You will need a flat work space to work on
the dash.
Always wear safety glasses when working on
your vehicle.
When working on your vehicle always
remove the negative side of the battery.
Reconnecting the battery will be the last step.
NOTE
o Everywhere you remove a screw, push-
pin/push-rivet or connector; you should mark
it with a small piece of lightweight tape. This
assures that you replace each piece of your
vehicle and the new equipment is in the
proper position.
Page 5 of 18
Installation Instructions
REMOVE SHIFTER
Remove hand grip for the shifter and set it
aside to allow the removal of the dash.
NOTE
o For safety, after you have removed the dash,
put the shifter grip back in place so you
don’t leave the metal shaft from the
shifter exposed.
Page 6 of 18
Installation Instructions
REMOVE THE CENTER DASH
Remove 10 plastic clips or plastic rivets.
Using both hands, gently pull the
dash forward.
NOTE
o Push in on the center of the plastic rivet and
the entire piece easily removes. You will
reverse this process to put the plastic rivet
back in place.
Remove all electrical connections from the
back of the dash.
NOTE
o Use your lightweight painters tape to
label the electrical connectors for the
reassembly step.
BACK OF DASH
Page 7 of 18
Installation Instructions
MOUNTING THE SOURCE UNIT
Preparing the center dash for the radio.
Working on a flat surface, lay the center dash
face down.
Using your utility knife to cut out the circle that
is molded into the dash. This will take a
few passes.
Install the radio (1) into the center dash.
Push the wires and connector through
the opening.
Make sure the POWER button remains in the
top position.
Install the Metal U-Bracket (12) using the 7mm
nuts (15) on the threaded posts.
With the threaded posts, nuts, and Metal U-
Bracket bracket you will create pressure to hold
the unit snug against the dash as shown in (2).
Use a pair of pliers to tighten. Do not over
tighten.
1
2
(12)
(15)
Page 8 of 18
Installation Instructions
INSTALLING THE DUAL INPUT ADAPTER
Using your painters tape mark a spot on the
inside left of the glove box at 2.75 deep X 1.5
inches down to drill.
Using the 1 inch hole saw drill the hole.
NOTE
o Draw the “X” in the middle of the pocket. You
do not want incidental moisture to find an exit
from this point, only through the drain holes
that are already in place from the factory.
Remove the tape on the back of
the pocket and install the accessory input (7).
2.75 X 1.5 inches
70mm x 40mm
7
Page 9 of 18
Installation Instructions
INSTALLING THE SPEAKER WIRE HARNESS
Working on the passenger side of the vehicle
we will mark points to drill. Not the position of
the painters tape and markings along the
bottom edge and cross markings.
Measure 2.36 inches (60mm) in from first edge
line on side of the pocket storage area, then
measure 1.96 (50mm) inches up from the
bottom of the storage pocket area.
Drill a 5/8" hole for the wire harness.
Measure 1.96 inches from the inside bottom
corner of the storage bin.
Drill a 1/4" hole for an additional drain.
NOTE
o Be aware of any wiring that is in the way.
Notice the labels on the harness (11) RIGHT
HAND (passenger side).
Insert the speaker wire harness (11) through
the hole you just drilled. Make sure the
grommet moves into position to seat the wire
in the hold.
Repeat the process on the LEFT HAND (driver
side) of the vehicle for the left speaker.
10
HARNESS HOLE
DRAIN HOLE
HARNESS HOLE
Page 10 of 18
Installation Instructions
INSTALLING SPEAKER CRADLE
MOUNTING SYSTEMS
Install the speaker cradle mount (2) using two
T30 Torx screws.
Install the speaker cradle (3) onto the mount
(2) using four T30 Torx screws.
2
3
Page 11 of 18
Installation Instructions
INSTALLING THE SPEAKER
Plug in the speaker wire.
Set the speaker (4) into the cradle do not
screw it in yet.
Set the grill (5) over the entire speaker
assembly and secure the grill to the speaker
and to the cradle using four T20 Torx screws.
NOTE
o The speaker is designed to only fit into the
cradle in one position.
Repeat the process for the left side speaker
mount, cradle, wiring and grill.
4
5
Page 12 of 18
Installation Instructions
SYSTEM POWER & DASH CONNECTORS
On the backside of the dash, unplug the
wires from the rear of the 12 volt
accessory plug.
Identify the power and ground jumpers from
the new harness for the audio system.
REMOVE TWO JUMPERS
Page 13 of 18
Installation Instructions
Now reconnect the piggyback jumper to the
power and ground connection on the back of
the 12 volt accessory
NOTE
o Make sure that the red/orange wires
(positive) are together and that the black
(ground) are together. See FIG 1-1 for a
wiring schematic.
Position the dash back in place. Do not
secure yet.
NOTE
o Following your notes on the painters tape,
reconnect all harnesses and connectors to
the dash that now has your new
radio installed.
FIG 1-1
REPLACE JUMPERS
Page 14 of 18
Installation Instructions
SYSTEM POWER & DASH CONNECTOR
Connect the white antenna (6) wire to the
rear of the radio assembly and stretch the
white wire out into the dash cavity.
Connect the large connector from the radio
assembly (1). Listen for a “click” to confirm a
good connection.
Connect the USB and RCA cables marked
AUX-1 into the accessory input (7) mounted
in the glove box.
NOTE
o For clarification of all connectors, antenna,
audio inputs and USB connections, see page
17 for the system wiring chart.
1
3
LARGE RADIO CONNECTOR
USB CONNECTOR
AUDIO INPUT
Page 15 of 18
Installation Instructions
SYSTEM POWER & DASH CONNECTORS
Set the dash into place but do not secure
until after the TEST & TUNE session
confirms your install is complete.
Reconnect the negative cable of the battery
using your 10mm wrench.
Page 16 of 18
Installation Instructions
TEST & TUNE
Your properly wired and installed audio
system is now ready to turn on.
Simply push the power button at the top of
the radio and follow the instructions for
adjusting audio input like Bluetooth, AM/FM
and other inputs from the manual for
the radio.
It is always recommended that you check all
system functions with the vehicle turned on
and with the engine running while the vehicle
is in park.
When all audio functions have been
confirmed, you can secure the dash with
the plastic-rivets.
NOTE
o Confirm all vehicle functions and switches are
properly operating.
Re-secure the shift handle.
Audio installation is now complete.
SHOW IT OFF
Show us pictures of your installation. We are on
all the social media feeds.
#Kawasaki
#Hifonics
Enjoy your Kawasaki Genuine Accessory
Page 17 of 18
AUDIO CONNECTIONS
NOTE: You will see there are many cables for expanding your audio system. These features are not
covered in this system as they have been designed specifically for the MULE PRO MX. Keep an eye on
the Kawasaki website for future developments.
Page 18 of 18
FCC Notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a mobile installation. This equipment generates uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation.
WARNING: Changes or modifications not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
This equipment complied with FCC radiation exposure limits set forth for an uncontrolled environment.
This equipment should be installed and operated with minimum distance 20cm between the radiator &
your body.
P/N 99994 1186 REV 5
/