AIS
®
3000
10-30kVA
208V
Site Preparation and
Installation Manual
AIS
®
3000 10-30kVA 208V
Site Preparation and Installation Manual
IMPORTANT SAFETY INSTRUCTIONS
– SAVE THESE INSTRUCTIONS
This manual contains important instructions for the ISVT series that should be
followed during installation and maintenance of the UPS and batteries.
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Contents
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 i
Introduction ............................................................1
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warning/note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 3
13.85in/352mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
20.59in/523mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System sizes, part nos., number of Battery Modules and
weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Part number coding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front Panel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stabilizing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Extended Run Battery Enclosure (XR Enclosure) and
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Part Numbers for XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . 9
Part Number for Battery Module . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance Bypass Panels with Power Distribution Capability . 9
Floor anchoring and battery securing equipment . . . . . . . . . . 10
Site Preparation (UPS and XR) ................................11
Installation Space Requirements . . . . . . . . . . . . . . . . . . . . . . . 11
Clearance for 20.59in/523mm Enclosures . . . . . . . . . . . . . . . . 11
Clearance for 20.59in/523mm Enclosures in installations
including an XR Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clearance for stand-alone 13.85in/352mm Enclosures . . . . . . . 13
Clearance for 13.85in/352mm Enclosures in installations
including XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ii AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
Floor Anchoring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 15
Hole positions for floor anchors (stand-alone Enclosures) . . . . . 15
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended source connections . . . . . . . . . . . . . . . . . . . . . 18
Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 19
Minimum setting of breakers for 10kVA UPS . . . . . . . . . . . . . . 20
Minimum setting of breakers for 15kVA UPS . . . . . . . . . . . . . . 20
Minimum setting of breakers for 20kVA UPS . . . . . . . . . . . . . . 21
Minimum setting of breakers for 30kVA UPS . . . . . . . . . . . . . . 21
Recommended phase-conductor sizes [AWG] for a 86°F
(30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 22
EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Installation ............................................ 25
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Total-Power-Off Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . 29
Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 32
Wiring procedure - single mains . . . . . . . . . . . . . . . . . . . . . . . 32
Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 34
Wiring procedure - dual mains . . . . . . . . . . . . . . . . . . . . . . . . . 34
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 iii
Communication Wiring to EPO and Optional Equipment . . . . 36
Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . 37
Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 37
XR Enclosure, APC MBP, and Generator Control wiring . . . . . . 38
Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 39
General Charge Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Charge setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Setting the leveling feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Floor Anchoring (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Battery securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 44
Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
LIMITED FACTORY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 47
APC product covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Non-transferable warranty extends to first purchaser for use . . 47
Assignment of warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Drawings, descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Warranty claims procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 1
Introduction
Welcome to the Site Preparation and Installation Manual for the AIS
®
3000. This manual contains
information on how to prepare your site for the installation of the UPS and optional APC equipment
(also available at www.apc.com) and instructions on how to carry out the electrical and mechanical
installation.
Separate manuals are available on:
• Receiving and Unpacking - part # 990-1961
• Operation - part # 990-1962
The user manuals are provided in the documentation storage area at the top right corner
on the UPS (behind the Front Panel).
For more information on APC products and services, visit us at www.apc.com
Most illustrations show 20.59in/523 mm Enclosures but apply to both Enclosure sizes.
Any differences between the two Enclosure sizes will be addressed in the manual.
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Documentation
storage
2 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
General Safety Instructions
This guide contains important instructions that should be followed when handling the UPS, Battery
Enclosures, and Batteries.
Warning/note symbols
Environmental symbols
WARNING!
Risk of electric shock.
CAUTION!
Read this information to avoid equipment damage.
Indicates important information.
Indicates that more information is available on this subject in a different section of this
manual.
Indicates that more information is available on the same subject in a different manual.
Temperature Ventilation
requirements
Humidity Dust/Fumes Altitude
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 3
UPS Family Range and Components
13.85in/352mm Enclosures
20.59in/523mm Enclosures
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www.apc.com
www.apc.com
Front view Rear view Front view without cover
10-15kVA
Conduit
Box
www.apc.com
www.apc.com
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Front view Rear view
Front view without cover
10-15kVA
Front view without cover
20-30kVA
Blind plates
cover
any empty
battery bays
Blind plate
covers
any empty
Power
Module bay
Conduit
Box
Introduction – UPS Family Range and Components
4 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
System sizes, part nos., number of Battery Modules and weights
Part number coding:
Height (identical for all Enclosure sizes) 58.66in/1490mm
Depth (identical for all Enclosure sizes) 33.62in/854mm
System Size/ Enclosure
width
Installed
weight
Installed
weight
APC Part No. lbs kg APC Part No. lbs kg
10kVA 13.85in/352mm ISVT10KF1B2S 678.8 308.7 ISVT10KF2B2S 889.9 404.7
10kVA 20.59in/523mm ISVT10KF1B4S 759.4 345.4 ISVT10KF2B4S 970.5 441.4
10kVA 20.59in/523mm ISVT10KF3B4S 1181.6 537.4 ISVT10KF4B4S 1392.7 633.4
15kVA 13.85in/352mm ISVT15KF2B2S 889.9 404.7
15kVA 20.59in/523mm ISVT15KF2B4S 970.5 441.4 ISVT15KF3B4 1181.6 537.4
15kVA 20.59in/523mm ISVT15KF4B4S 1392.7 633.4
20kVA 20.59in/523mm ISVT20KF2B4S 1037.9 472.0 ISVT20KF3B4S 1249.0 568.0
20kVA 20.59in/523mm ISVT20KF4B4S 1460.1 664.0
30kVA 20.59in/523mm ISVT30KF3B4S 1251.2 569.0 ISVT30KF4B4S 1462.3 665.0
ISVT10KF1B2S
ISVT 10K F 1B 2* S
Product
kVA
Voltage
Max.
2 Batt.
Modules
With
start-up
service
1 Batt.
Module
*) 4 = max. 4 Battery Modules
Introduction – UPS Family Range and Components
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 5
Battery Module
One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure).
Conduit Box
Front Panel overview
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ATT
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UNIT
4 x 52.8lb / 4 x 24kg
Conduit Box for
20.59in/523mm
Enclosure
Conduit Box for
13.85in/352mm
Enclosure
Front Panel attachment procedure described in the Front Panel section.
www.apc.com
www.apc.com
www.apc.com
www.apc.com
Front Panel
for 13.85in/
352mm
Enclosure
20.59in/
523mm
Enclosure
from rear with
filters
13.85in/
352mm
Enclosure
from rear
with filters
Front Panel
for 20.59in/
523mm
Enclosure
Filter seen
from front
and rear
Filter seen
from front
and rear
Introduction – UPS Family Range and Components
6 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
Stabilizing Bracket
Always install the Stabilizing Brackets on the 13.85in/352mm Enclosure (shipped with the UPS) to
enhance the stability of the Enclosure.
If the Enclosure needs to be moved after Stabilizing Brackets have been attached to the Enclosure,
the Stabilizing Brackets must be pushed up into their high position.
Loosen the two screws of both Stabilizing Brackets, and push the bracket up into the high
position.
When the Enclosure has reached its new position, push the Bracket into its “down” position
again, and tighten the screws.
In non-seismic areas, it is not necessary to bolt the Stabilizing Bracket to the floor.
Attach the Stabilizing Bracket to the UPS Enclosure only, re-using the screws used to
secure the UPS to the pallet during shipment.
WARNING!
For stability reasons, do not remove Stabilizing Brackets from 13.85in/352mm
Enclosures.
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Stabilizing
Bracket
Introduction – UPS Family Range and Components
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 7
User interface
Display: user-control interface used to configure the functionality, monitor the system, set alarm
thresholds, and to provide audible and visual alarms.
Network Management Card with Environmental Monitor (AP9619): used for remote system
control and monitoring, e-mail notifications etc. See separate manual for the AP9619.
Computer-interface port for the connection of computers with APC Powerchute
®
software.
Mechanical bypass lever: used to bypass the upstream utility power around the UPS to support
the load directly = internal mechanical bypass operation.
Service port (for APC maintenance personnel only).
Display port for the connection of display communication cable.
Documentation storage.
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8 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
Options
Extended Run Battery Enclosure (XR Enclosure) and Battery Module
XR Enclosure weights:
2 Battery Modules 903.3lbs / 410.8kg
6 Battery Modules (4 of the modules are shipped separately on a pallet) 1747.8lbs / 794.8kg
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www.apc.com
www.apc.com
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Battery Module
XR Enclosure with Front Panel
XR Enclosure with DC
Breaker, fuses and 2
Battery Modules
XR Enclosure with DC
Breaker, fuses
and 6 Battery Modules
XR Enclosure with
DC fuses only
XR Enclosure with
DC fuses only
20.59in / 523mm
58.66in/
1490mm
33.62in/
854mm
Introduction – Options
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 9
Part Numbers for XR Enclosures
Part Number for Battery Module
Maintenance Bypass Panels with Power Distribution Capability
Battery Module weight
4 units = 1 Battery Module 4x52.8lb / 4x24kg
XR Enclosure
Enclosure with 2 Battery Modules (expandable to 6), and DC breaker: ISVTBXR2B6S
Enclosure with 2 Battery Modules (expandable to 6), without DC breaker: ISVTXR2B6S
Enclosure with 6 Battery Modules, and DC breaker: ISVTBXR6B6S
Enclosure with 6 Battery Modules, without DC breaker ISVTXR6B6S
Battery Module
Battery Module SYBT4
Further details on APC Maintenance Bypass Panel (MBP) with Power Distribution
Capability are available on www.apc.com.
Introduction – Options
10 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system. It is also
used to bypass the utility power around the UPS instead of through the system, e.g. when UPS
maintenance is carried out.
Floor anchoring and battery securing equipment
In seismic areas, each Battery Module must be secured with a Battery Securing Bracket.
29.53in/ 750mm
7.48in/190mm
MBP (wall-mount)
37.36in/
949mm
Floor-anchoring bolts are not provided with the UPS. Purchase the floor anchors locally.
For more details on optional APC equipment for the AIS
®
3000, contact APC Technical
Support in the U.S. at 800-555-2725. For other countries, see technical support numbers
on rear cover.
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Reuse transport
brackets as Floor
Anchoring Brackets
Battery Securing Bracket
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 11
Site Preparation (UPS and XR)
Installation Space Requirements
Clearance for 20.59in/523mm Enclosures
*) All physical installations must comply with NEC 110.26.
Allow for enough working space behind the Enclosure for electrical work to be carried
out (e.g. if you want to connect an XR Enclosure at a later stage).
Space requirements in mm
Minimum clearance above Enclosure (A) 20 508
Enclosure depth (B) 33.62 854
Enclosure width (C) 20.59 523
Minimum free rear space for ventilation* (D) 4 100
Minimum front clearance (E) 39.37 1000
Conduit Box, depth (F) 3.46 88
No side clearance required (add width of Enclosure Stabilizing
Brackets for floor anchoring if applicable)*
00
Stabilizing Bracket width 3.34 85
Total installation depth, inclusive of Front Panel, Conduit Box
and minimum front and rear clearances (G)
80.39 2042
(E)
(D)
(A)
UPS
Conduit Box (F)
(B)
(G)
(C)
Site Preparation (UPS and XR) – Installation Space Requirements
12 AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957
Clearance for 20.59in/523mm Enclosures in installations including an XR Enclosure
*) All physical installations must comply with NEC 110.26.
As floor anchoring is carried out prior to wiring (and to busbar connection between UPS
and XR Enclosures if applicable), allow for sufficient working space behind the unit for
electrical work to be carried out (including busbar connections between Enclosures if
applicable).
(E)
(D)
(A)
UPS
XR
(B)
Conduit Box (F)
(G)
(C)
(C)
Space requirements in mm
Minimum clearance above Enclosures (A) 20 508
Enclosure depth (B) 33.62 854
Enclosure width (C) 20.59 (x 2) 523 (x 2)
Minimum free rear space for ventilation* (D) 4 100
Minimum front clearance (E) 39.37 1000
Conduit Box, depth (F) 3.46 88
No side clearance required (include width of Stabilizing Bracket
for floor anchoring if applicable)*
00
Stabilizing Bracket width 3.34 85
Total installation depth, inclusive of Front Panel, Conduit Box
and minimum front and rear clearances (G)
80.39 2042
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APC AIS 3000 User manual
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