Shop fox M1039 User manual

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User manual

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@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%*
Woodstock Technical Support ............................................................................ 3
About Your New 12-Speed Drill Press ................................................................... 3
Specifications ............................................................................................... 4
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-
Additional Safety Instructions for Drill Presses ........................................................ 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
110V/220V Operation ...................................................................................... 9
Extension Cords ............................................................................................ 9
Grounding ................................................................................................... 9
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
Unpacking ................................................................................................. 10
Inventory .................................................................................................. 10
Machine Placement ...................................................................................... 11
Cleaning Machine......................................................................................... 11
Mounting to Shop Floor.................................................................................. 12
Column and Base ......................................................................................... 13
Table Bracket ............................................................................................. 13
Headstock ................................................................................................. 15
Drill Chuck and Arbor .................................................................................... 16
Downfeed Handles and Belt Cover Knob ............................................................. 17
Light (110V Only) ......................................................................................... 17
Table ....................................................................................................... 17
Recommended Adjustments ............................................................................ 18
Test Run .................................................................................................... 18
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (0
General .................................................................................................... 19
Installing/Removing Bits ................................................................................ 19
Choosing Speeds .......................................................................................... 20
Changing Speeds ......................................................................................... 20
Drilling ..................................................................................................... 23
Depth Stop ................................................................................................ 23
Adjusting Table ........................................................................................... 24
Arbor Removal ............................................................................................ 25
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )-
General .................................................................................................... 26
Cleaning ................................................................................................... 26
Table, Column, & Base .................................................................................. 26
Lubrication ................................................................................................ 26
V-Belts ..................................................................................................... 26
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ).
General .................................................................................................... 27
Depth Stop Calibration .................................................................................. 27
Feed Shaft Spring Tension .............................................................................. 28
Electrical Components .................................................................................. 29
Wiring Diagram ........................................................................................... 30
Troubleshooting........................................................................................... 31
Table/Column Breakdown............................................................................... 33
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G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% **
Headstock Breakdown ................................................................................... 34
Parts List ................................................................................................... 35
Safety Label Placement ................................................................................. 36
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% */
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We stand behind our machines! In the event that questions arise about your machine, parts are miss-
ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or
send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot prob-
lems and send out parts for warranty claims.
Your new E:AB8AJ
®
12-Speed Drill Press has been specially designed to provide many years of trouble-
free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
This drill press has a moveable table and headstock, both capable of 360º rotation around the column.
The Model M1039 has a 20" swing and is capable of drilling 1
1
4" steel. Spindle speeds range from 210
RPM to 3300 RPM, and speeds are easily changed via the V-belt pulley system.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to include all the information necessary for safety, ease of assembly, practical use and durability
of this product.
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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Approximate Machine Weight ...................................................................... 320 lbs.
Length/Width/Height ....................................................................34
3
4 x 21 x 70
3
4"
Footprint .............................................................................................. 23 x 18"
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Type ....................................................................... TEFC Capacitor Start Induction
Horsepower ............................................................................................ 1
1
2 HP
Voltage .......................................................... 110/220V (prewired 110V), Single-Phase
Amps .................................................................................................. 15A/7.5A
Speed ................................................................................................ 1725 RPM
Cycle ...................................................................................................... 60 Hz
Number of Speeds ........................................................................................... 1
Power Transfer .................................................................................. V-Belt Drive
Bearings ............................................................................Shielded and Lubricated
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Spindle Taper .............................................................................................MT#4
Spindle Travel .............................................................................................4
3
4"
Distance fom Spindle to Column ......................................................................... 10"
Distance fom Spindle to Table ........................................................................ 28
1
2"
Distance fom Spindle to Base ......................................................................... 50
1
4"
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Table Length/Width/Thickness ....................................................... 18
3
4 x 16
3
4 x 1
1
2"
Vertical Table movement ........................................................ Crank Handle Operation
Table Swing .......................................................................................... 360 deg.
Table Tilt .............................................................................Left and Right 90 deg.
Table Swivel Around Center ........................................................................270 deg.
Table Swivel Around Column ...................................................................... 360 deg.
Maximum Movement of Worktable ...................................................................... 22"
T-Slots ......................................................................................................... 3
T-Slot Length/Width ............................................................................. 14
1
2 x 1
1
2"
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Swing ........................................................................................................ 20"
Drilling Capacity ................................................................................ 1
1
4" in Steel
Spindle Speeds .............210, 310, 400, 440, 630, 670, 1260, 1430, 1650, 2050, 2350, 3300 RPM
Chuck Type/Size .............................................................. JT3 16mm (
5
8") Key Chuck
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Column Diameter ...................................................................................... 3.642"
Illumination ................................................................................110V, 60W Socket
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=`^li\)% M1039 table controls.
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8% Light Switch (110V only)
9% Power Switch
:% Belt Tension Lock
;% Torsion Spring
<% Lash Screw
=% Depth Stop
>% Belt Tension Lever
?% Scale
@% Table Height Crank Handle
A% Small Lock Lever
B% Large Lock Lever
=`^li\(% M1039 headstock controls.
A
B
C
D
G
H
I
J
F
E
K
C
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injury hazards to untrained users.
)% 8CN8PJLJ<8EJ@8GGIFM<;J8=<KP>C8JJ<JN?<EFG<I8K@E>D8:?@E<IP% Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
*% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J
;LJK% Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
+% 8CN8PJLJ<?<8I@E>GIFK<:K@FEN?<EFG<I8K@E>D8:?@E<IP% Machinery noise can cause
permanent hearing damage.
,% N<8IGIFG<I8GG8I<C% DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which
may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-
slip footwear.
-% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC%
Be mentally alert at all times when running machinery.
.% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP% Make
sure operation instructions are safe and clearly understood.
/% B<<G:?@C;I<E8E;M@J@KFIJ8N8P% Keep all children and visitors a safe distance from the work
area.
0% D8B<NFIBJ?FG:?@C;GIFF=% Use padlocks, master switches, and remove start switch keys.
('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>% Turn power F== and allow all moving parts to come
to a complete stop before leaving machine unattended.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
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((%;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ% DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
()%B<<GNFIB8I<8:C<8E8E;N<CCC@K% Clutter and dark shadows may cause accidents.
(*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><% Undersized cords
overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension
cords for 220V machinery.
(+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP% Make sure switch is
in OFF position before reconnecting.
(,% D8@EK8@ED8:?@E<IPN@K?:8I<% Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
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(.%I<DFM<8;ALJK@E>B<PJ8E;NI<E:?<J% Make a habit of checking for keys and adjusting
wrenches before turning machinery FE.
(/% :?<:B=FI;8D8><;G8IKJ9<=FI<LJ@E>D8:?@E<IP% Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
(0% LJ<I<:FDD<E;<;8::<JJFI@<J% Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
)'%;FEFK=FI:<D8:?@E<IP% Work at the speed for which the machine or accessory was designed.
)(% J<:LI<NFIBG@<:<% Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
))% ;FEFKFM<II<8:?% Keep proper footing and balance at all times.
)*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI% Know and avoid condi-
tions that cause the workpiece to "kickback."
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G<FGC<8E;8E@D8CJ#especially fine dust. Make sure you know the hazards associated with the
type of dust you will be exposed to and always wear a respirator approved for that type of dust.
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(% <P<&=8:<&?8E;GIFK<:K@FE% A face shield used with safety glasses is recommended. Always
keep hands and fingers away from the drill bit. Never hold a workpiece by hand while drilling! DO
NOT wear gloves when operating the drill.
)% J<:LI@E>9@K% Properly tighten and securely lock the drill bit in the chuck.
*% :FII<:K9@K% Use only round, hex, or triangular shank drill bits, or tapered shank drill bits mated
with the appropriate sleeve.
+% 8;ALJK@E>B<PJ8E;NI<E:?<J% Remove all adjusting keys and wrenches before turning the
machine FE.
,% ;I@CC@E>J?<<KD<K8C% Never drill sheet metal unless it is securely clamped to the table.
-% JLI=8:<&NFIBG@<:<GI<G8I8K@FE% Never turn the drill press FE before clearing the table
of all objects (tools, scrap wood, etc.) DO NOT drill material that does not have a flat surface,
unless a suitable support is used.
.% ;8D8><;KFFCJ% Never use tools in poor condition. Dull or damaged cutting tools are hard to
control and may cause serious injury.
/% ;I@CCFG<I8K@FE% Never start the drill press with the drill bit pressed against the workpiece.
Feed the drill bit evenly into the workpiece. Back the bit out of deep holes. Turn the machine
F== and clear chips and scrap pieces with a brush. Shut power F==, remove drill bit, and clean
table before leaving the machine.
0% FG<I8K@E>JG<<;% Always operate your drill press at speeds that are appropriate for the drill bit
size and the material that you are drilling.
('% D8@EK<E8E:<&JG<<;:?8E><J% Never do maintenance or change speeds with the machine
plugged in.
((% DFLEK@E>NFIBG@<:<J% Use clamps or vises to secure workpiece before drilling. Position work
so you avoid drilling into the table.
()% K89C<CF:B% Make sure the table lock is tightened before starting the drill press.
-9-
D('*0()$Jg\\[;i`ccGi\jj
<C<:KI@:8C
<C<:KI@:8C
We do not recommend using an extension cord for 220V
operation. When it is necessary to use an extension cord,
use the following guidelines:
Use cords rated for Standard Service
Never exceed a length of 50 feet
Ensure cord has a ground wire and pin
Do not use cords in need of repair
<ok\ej`fe:fi[j
>ifle[`e^
This machine must be grounded! The electrical cord sup-
plied with this machine comes with a grounding pin. Do
not remove it. If converting to 220V operation, always
use a plug with a ground pin. If your outlet does not
accommodate a ground pin, have it replaced by a quali-
fied electrician or have an appropriate adapter installed.
Efk\1 N_\elj`e^XeX[Xgk\i#k_\X[Xgk\idljkY\
^ifle[\[%
(('M&))'MFg\iXk`fe
The E:AB8AJ
ModelM1039 is prewired for 110V opera-
tion, but may be rewired for 220V operation. To do this,
consult the wiring diagram in the back of this manual.
Always connect this machine to a dedicated circuit (wire,
breaker, plug, receptacle) with a verified ground, using
the recommended circuit breakers and plugs/receptacles
listed at the bottom of this page.
Never replace a circuit breaker with one of higher amper-
age without consulting a qualified electrician to ensure
compliance with wiring codes.@]pflXi\lejli\XYflk
k_\n`i`e^Zf[\j`epfliXi\XfigcXekfZfee\Zkpfli
dXZ_`e\kfXj_Xi\[Z`iZl`k#pfldXpZi\Xk\X]`i\_Xq$
XiZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb%
K_`j \hl`gd\ek dljk Y\ ^ifle[\[%
Le[\i ef Z`iZldjkXeZ\j j_flc[ k_\
^ifle[`e^ g`e Y\ i\dfm\[ ]ifd Xep
k_i\\$gife^\[ gcl^ fi j\i`flj `ealip
dXpfZZli%
6-15 P
6-15 R
=`^li\*% NEMA 5-15 and 6-15 plug wiring.
Fg\iXk`e^MfckX^\ 8dg;iXn 9i\Xb\iJ`q\ Gcl^&I\Z\gkXZc\ <ok\ej`fe:fi[
110V Operation 15 Amps
20A
NEMA 5-15 12 Gauge, NEMA 5-15
220V Operation 7.5 Amps 15A NEMA 6-15 14 Gauge, NEMA 6-15
-10-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
The E:AB8AJ
Model M1039 has been carefully pack-
aged for safe transporting. If you notice the machine has
been damaged, please contact your authorized
E:AB
8AJ
dealer immediately.
LEGCL> gfn\i Zfi[ Y\]fi\ pfl [f
Xep Xjj\dYcp fi X[aljkd\ek kXjbj
Fk_\in`j\# j\i`flj g\ijfeXc `ealip kf
pflfifk_\ijdXpfZZli
LegXZb`e^
J<KLG
The following is a description of the main components
shipped with the
E:AB8AJ
®
Model M1039. Lay the
components out to inventory them.
Efk\1 Jfd\gXikjXe[_Xi[nXi\dXpXci\X[pY\
`ejkXcc\[fek_\dXZ_`e\%DXb\jli\kfZ_\Zbk_\
dXZ_`e\n_\epfllj\k_`j`em\ekfipc`jk%
9fo@em\ekfip=`^li\+ Hkp
8% Base ......................................................... 1
9% Table ........................................................ 1
:% Table Bracket .............................................. 1
;% Headstock .................................................. 1
<% Column ..................................................... 1
?Xi[nXi\Xe[KffcjEfkJ_fne
Large Lock Lever ..........................................1
Small Lock Lever ..........................................1
• Crank handle ...............................................1
• Handle .......................................................1
• Arbor ........................................................1
• Drift Key ....................................................1
• Chuck ........................................................1
• Chuck Key ...................................................1
• Downfeed Handles.........................................3
• Lock Wrench ................................................1
• Pinion ........................................................1
• Belt Cover Knob ............................................1
Hex Wrench 3mm ..........................................1
Hex Wrench 4mm ..........................................1
Hex Wrench 5mm ..........................................1
Hex Bolt M12-1.75 x 45mm ..............................4
@em\ekfip
If any parts are missing, examine the pack-
aging for the missing parts. For any missing
parts, find the part number in the back
of this manual and contact Woodstock
International, Inc. at (360) 734-3482 or at
k\Z_$jlggfik7j_fg]fo%Y`q
JL==F:8K@FE?8Q8I;
@dd\[`Xk\cp [`jZXi[ Xcc
gcXjk`Z YX^j Xe[ gXZb$
`e^ dXk\i`Xcj kf \c`d`$
eXk\Z_fb`e^&jl]]fZXk`fe
_XqXi[j]fiZ_`c[i\eXe[
Xe`dXcj%
=`^li\+% Large component inventory.
A
B
C
D
E
-11-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
 =cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some floors
may require additional bracing to support
both machine and operator.
 Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your drill press.
 C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
D8B<pflij_fgÈZ_`c[
jX]\%É <ejli\ k_Xk pfli
nfibgcXZ\ `j `eXZZ\jj`Yc\
kf pfle^jk\ij Yp Zcfj`e^
Xe[ cfZb`e^ Xcc \ekiXeZ\j
n_\epflXi\XnXp%E<M<I
Xccfn lekiX`e\[ m`j`kfij `e
pfli j_fg n_\e Xjj\d$
Yc`e^# X[aljk`e^ fi fg\iXk$
`e^\hl`gd\ek%
:c\Xe`e^DXZ_`e\
The table and other unpainted parts of your
machine type are coated with a waxy grease
that protects them from corrosion during ship-
ment. Clean this grease off with a solvent clean-
er or citrus-based degreaser. DO NOT use chlo-
rine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
DXZ_`e\GcXZ\d\ek
LJ<_\cg\ijfigfn\ic`]k$
`e^\hl`gd\ekkfc`]kk_`j
[i`cc gi\jj% Fk_\in`j\#
j\i`flj g\ijfeXc `ealip
dXpfZZli%
E<M<I lj\ ^Xjfc`e\ fi
fk_\i g\kifc\ld$YXj\[
jfcm\ekj kf Zc\Xe n`k_%
Dfjk _Xm\ cfn ]cXj_
gf`ekj# n_`Z_dXb\ k_\d
\oki\d\cp ]cXddXYc\%
8 i`jb f] \ogcfj`fe Xe[
Ylie`e^ \o`jkj `] k_\j\
gif[lZkjXi\lj\[%J\i`flj
g\ijfeXc`ealipdXpfZZli
`]k_`jnXie`e^`j`^efi\[
8CN8PJ nfib `e n\cc$
m\ek`cXk\[Xi\Xj]Xi]ifd
gfjj`Yc\ `^e`k`fe jfliZ\j
n_\e lj`e^ jfcm\ekj kf
Zc\Xe dXZ_`e\ip% DXep
jfcm\ekj Xi\ kfo`Z n_\e
`e_Xc\[fi`e^\jk\[%Lj\
ZXi\ n_\e [`jgfj`e^
f] nXjk\ iX^j Xe[
kfn\cj kf Y\ jli\ k_\p
;F EFK Zi\Xk\ ]`i\ fi
\em`ifed\ekXc_XqXi[j%
-12-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
Although not required, we recommend that you mount
your new machine to the floor. Because this is an
optional step and floor materials may vary, floor mount-
ing hardware is not included. Generally, you can either
bolt your machine to the floor or mount it on machine
mounts. Both options are described below. Whichever
option you choose it will be necessary to use a precison
level to level your machine.
9fck`e^kf:feZi\k\=cffij
Lag shield anchors with lag bolts (=`^li\,) and anchor
studs (=`^li\-) are two popular methods for anchoring
an object to a concrete floor. We suggest you research
the many options and methods for mounting your
machine and choose the best that fits your specific appli-
cation.
Dflek`e^kfJ_fg=cffi
=`^li\,% Typical lag shield anchor and lag
bolt.
=`^li\-% Typical anchor stud.
EFK@:<
8eZ_fijkl[jXi\jkife^\iXe[dfi\g\idXe\ekXck\i$
eXk`m\jkfcX^j_`\c[XeZ_fij2_fn\m\i#k_\pn`ccjk`Zb
flkf]k_\]cffi#n_`Z_dXpZXlj\Xki`gg`e^_XqXi[`]
pfl[\Z`[\kfdfm\pflidXZ_`e\XkXcXk\igf`ek%
=`^li\.% Machine mount example.
Lj`e^DXZ_`e\Dflekj
Using machine mounts, shown in =`^li\., gives the
advantage of fast leveling and vibration reduction. If you
choose to use machine mounts, attach them to the base
before assembling the drill press.
-13-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
The column must be secured on the base to properly
assemble your drill press.
Kfj\Zli\k_\Zfcldekfk_\YXj\#[fk_\j\jk\gj1
(% Place the column on the base and align the mount-
ing holes.
)% Secure the column to the base with the four M12-1.75
x 45 hex bolts, as shown in =`^li\/.
:fcldeXe[9Xj\
=`^li\/% Column secured to base.
Hex Bolts
=`^li\0% Pinion correctly installed in
table bracket.
The table bracket must be installed as described to prop-
erly assemble your drill press.
Kf`ejkXcck_\kXYc\jlggfik#[fk_\j\jk\gj1
(% Place the pinion in the table bracket, as shown in
=`^li\0, so the pinion and gear teeth mesh togeth-
er.
)% Mark the top of the rack, as shown in =`^li\(', to
keep track of which end is up.
*% Remove the column ring by loosening the setscrew,
and remove the rack.
KXYc\9iXZb\k
=`^li\('% Marking the top of the rack.
Column
Ring
Marking
Location
Rack
Continued on next page
-14-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
+% Place the rack inside of the table bracket, mesh it
together with the pinion, and slide the table sup-
port/rack assembly over the column, as shown in
=`^li\((.
,% Slide the column ring over the column with the bev-
eled edge facing down (=`^li\()), fit the beveled
edge of the column ring over the rack, and tighten
the setscrew.
Efk\1 DXb\jli\k_\iXZb`jj\Xk\[]`idcp`ek_\
cfn\ii`e^Y\]fi\k`^_k\e`e^k_\j\kjZi\n%;fefk
fm\i$k`^_k\ek_\j\kjZi\nfipfldXpjgc`kk_\Zfc$
ldei`e^%
-% Install the crank handle over the pinion shaft, and
tighten the setscrew in the crank handle against the
flat part of the pinion shaft.
.% Thread the handle into the crank handle.
/% Thread the large lock lever into the back of the
table bracket approximately three turns, for now.
0% Thread the small lock lever into the front part of
the table bracket approximately three turns, for
now. The assembly should now be assembled as
shown in =`^li\(*.
=`^li\((% Sliding table bracket and rack
over column.
=`^li\()% Correct column ring
orientation.
=`^li\(*% Handles and lock levers
installed.
Large Lock
Lever
Crank Handle
Small Lock
Lever
-15-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
The headstock must be mounted on the column/base
assembly before the drill press can be operated. Moving
and installing the headstock is a two-person job, at the
very least. Although the headstock can be lifted directly
onto the column while upright, doing so is difficult and
potentially dangerous because of the heavy weight
involved. We recommend sliding the column into the
headstock, then tilting the entire assembly fully upright,
as described and shown in this section.
Kfdflekk_\_\X[jkfZbfekfk_\Zfclde#[fk_\j\
jk\gj1
(% Set the top piece of the headstock styrofoam pack-
ing approximately six feet away from the column/
base assembly.
)% Remove the headstock from the box and place it on
the styrofoam packing piece you laid out in Jk\g(.
Efk\1 KfXmf`[[XdX^`e^k_\dXZ_`e\#Y\ZXi\]lc
efkkf_fc[k_\_\X[jkfZbYpk_\jn`kZ_fik_\kfg
gXikf]k_\Y\ckZfm\in_\ec`]k`e^%
*% Carefully lay the column/base on its side.
+% Slide the column all the way into the bottom of the
headstock (approximately 4"—6").
,% Tilt the entire assembly up (see =`^li\(+) and
carefully position the drill press on its base in the
fully upright position.
-% Center a tape or ruler on the base, and suspend a
plumb bob from the center of the headstock spindle
so it is over the tape/ruler as shown in =`^li\(,.
.% Center the headstock directly over the base as indi-
cated by the plumb bob and ruler.
/% Tighten the two headstock setscrews to the column,
as shown in =`^li\(-.
?\X[jkfZb
=`^li\(,% Aligning headstock with base.
=`^li\(+% Mounting the headstock.
=`^li\(-% Securing the headstock.
-16-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
The drill chuck attaches to the spindle by means of the
arbor, shown in =`^li\(.. Matched tapers on the arbor
and the inside of the chuck create a semi-permanent
assembly when properly joined.
KfXjj\dYc\k_\[i`ccZ_lZbXe[dflek`kkfk_\jg`e$
[c\#[fk_\j\jk\gj1
(% Use mineral spirits to thoroughly clean the drill
chuck, arbor, and spindle sockets and dry all sur-
faces before assembly. Follow all safety warnings
on the container of the mineral spirits.=X`cli\kf
Zc\Xek_\dXk`e^jli]XZ\jdXpZXlj\k_\kXg\i\[
]`kkfcffj\e[li`e^fg\iXk`fe#i\jlck`e^`ej\gXiX$
k`feXe[XelejX]\Zfe[`k`fe%
)% Use the chuck key to adjust the jaws of the drill
chuck until they are inside the drill chuck body.
*% Place the drill chuck face down on a workbench.
The arbor has a short taper and a long taper. Place
the short taper into the socket in the back of the
drill chuck and tap it with a rubber or wooden mal-
let, as shown in =`^li\(/. If the chuck fails to
remain secure on the arbor, repeat Jk\gj( & *.
+% Slide the arbor into the spindle socket while slowly
rotating the drill chuck. The socket has a rectangu-
lar pocket into which the tang (or flat portion of the
arbor shown in =`^li\(/) will fit.
,% Using a rubber mallet, seat the chuck as shown in
=`^li\(0.
;i`cc:_lZbXe[8iYfi
=`^li\(/% Seating the arbor into the
chuck.
=`^li\(.% Chuck components and tools.
JT3 Drill
Chuck
Chuck Key
MT4/JT3
Arbor
Drift Key
Tang-Side
Up
=`^li\(0% Seating the arbor and chuck
into the spindle.
;FEFKlj\Xjk\\c_Xdd\ifek_\[i`ccZ_lZbkf
j\Xkk_\XiYfi`ekfk_\jg`e[c\%Pfln`cc[XdX^\k_\
Z_lZbXe[&fijg`e[c\#n_`Z_dXpdXb\k_\dlelj$
XYc\filejX]\%
-17-
D('*0()$Jg\\[;i`ccGi\jj
J<KLG
The downfeed handles must be installed to properly oper-
ate the drill press.
Kf`ejkXcck_\[fne]\\[_Xe[c\j#[fk_\j\jk\gj1
(% Thread the handles into the pinion hub, as shown in
=`^li\)', and tighten.
)% Remove the screw that fastens the belt cover in
place and install the belt cover knob in its place (see
=`^li\)' for location).
;fne]\\[?Xe[c\jXe[
9\ck:fm\iBefY
=`^li\)(% Table installed.
=`^li\)'% Downfeed handles and belt
cover knob installed.
=`^li\))% Light socket access
(110V only).
Belt Cover
Knob
Spindle
Hub
The table must be installed to properly support the
workpiece during operation.
Kf`ejkXcck_\kXYc\#[fk_\j\jk\gj1
(% Insert the table shaft into the table bracket.
)% Tighten the small locking lever to secure the table
in the table bracket. The table should now be
installed as shown in =`^li\)(.
KXYc\
The Model M1039 includes a light socket, [\j`^e\[]fi
(('Mlj\fecp. When the drill press is shipped from the
factory, a dust plug is installed in the socket.
Kf`ejkXccXc`^_kYlcY`ek_\[i`ccgi\jj#[fk_\j\jk\gj1
(% Remove the dust plug from the light socket.
)% Install a 60W or smaller light bulb in the location
shown in =`^li\)).
C`^_k(('MFecp
Light Socket
Access Here
K_\c`^_kjfZb\k`eZcl[\[n`k_
k_`j[i`ccgi\jj`j]fi(('MLJ<
FECP%@]k_\c`^_kjfZb\k`jlj\[
n_`c\fg\iXk`e^Xk))'M#k_\c`^_k
YlcYN@CC<OGCF;<#gfk\ek`Xccp
ZXlj`e^j\i`fljg\ijfeXc`ealip%
-18-
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Before installing a drill bit, test run the machine to iso-
late any problems that may occur.
(% Plug the drill press into the power supply.
)% Turn the drill press FE; if there is a problem, turn
the drill press F== immediately.
The drill press should run smoothly, with little or no
vibration or rubbing noises. Strange or unusual noises
should be investigated and corrected before operating
the machine further. See GX^\*' for troubleshooting
instructions.
K\jk Ile
For your convenience, the adjustments listed below have
been performed at the factory and no further setup is
required to operate your machine.
However, because of the many variables involved with
shipping, some of these adjustments may need to be
repeated to ensure optimum results. Keep this in mind as
you start to use your new drill press.
Step-by-step instructions for these adjustments can be
found in theJ<IM@:<section of this manual.
(% ;\gk_Jkfg:Xc`YiXk`feGX^\)-
)% =\\[J_X]kJgi`e^K\ej`feGX^\).
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Shop fox M1039 User manual

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User manual
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