ESAB Robust Feed PRO User manual

Type
User manual
Service manual
0463 660 001 GB 20190620
Valid for: serial no. 904-xxx-xxxx
RobustFeedPRO
TABLE OF CONTENTS
0463 660 001 © ESAB AB 2019
READ THIS FIRST
....................................................................................
4
BEFORE STARTING SERVICE
................................................................
5
Service aid
..............................................................................................
5
Equipment required for the service actions described in this
manual
.....................................................................................................
5
INTRODUCTION
.......................................................................................
6
ERROR DESCRIPTIONS IN THE SERVICE LOG
...................................
7
WIRING DIAGRAM
...................................................................................
9
Component description
.........................................................................
9
Valid for serial no. 904-xxx-xxxx
...........................................................
11
TECHNICAL DATA
...................................................................................
13
SOFTWARE UPDATE AND CONFIGURATION
.......................................
15
USB handling
..........................................................................................
15
Script files............................................................................................. 15
System software files ........................................................................... 15
Files location
...........................................................................................
15
Application software update
.................................................................
16
Troubleshooting application software update ....................................... 16
Secondary bootloader update
...............................................................
17
Troubleshooting secondary bootloader update .................................... 17
Software configuration
..........................................................................
17
Configuration of the wire feed unit according to product ordering
number .................................................................................................
18
Setting the speed unit of measurement (metric/imperial)..................... 18
Set time ................................................................................................ 18
TROUBLESHOOTING
..............................................................................
19
Extracting wire feed unit data and status via USB flash drive
...........
19
Extracting a service log ........................................................................ 19
Interpreting the service log ................................................................... 19
Section 2 – db ls................................................................................ 19
Section 5 – active .............................................................................. 19
Section 6 – syslog ............................................................................. 19
Section 7 – log................................................................................... 20
Pre power up checks
.............................................................................
21
Visual inspection................................................................................... 21
Control board 13AP1 measurements ................................................... 22
Restoring the wire feed unit after pre power up checks ....................... 25
Power up checks
....................................................................................
25
General................................................................................................. 25
Control board 13AP1 measurements ................................................... 25
Checking voltage supplies................................................................. 26
TABLE OF CONTENTS
0463 660 001 © ESAB AB 2019
Checking torch trigger, fan, gas valve, contactor and TMR-sensor
functionality .......................................................................................
28
Restoring the wire feed unit after power up checks ............................. 33
DISASSEMBLY AND REASSEMBLY
......................................................
34
CALIBRATION AND VALIDATION
...........................................................
39
Measurement methods and tolerances
................................................
39
Requirements specifications and standards
.......................................
39
Accuracy out of tolerance
.....................................................................
40
REPLACEMENT INSTRUCTIONS
...........................................................
41
Replacing the button cell battery on the control circuit board
..........
41
Replacing the control circuit board (13AP1)
........................................
42
Replacing LED circuit board 13AP2 located by the feeder
mechanism
..............................................................................................
43
Replacing LED circuit board 13AP3 located by the wire bobbin
.......
44
Replacing the current sensor switch board (13AP4)
..........................
44
Replacing the fan (13EV1)
.....................................................................
45
Replacing the bobbin brake hub
...........................................................
45
Replacing the torch copper bar
............................................................
46
Replacing the solenoid valve
................................................................
47
Replacing the feeder mechanism
.........................................................
48
Replacing separate parts inside the feeder mechanism
....................
50
Replacing the torch connector
..............................................................
51
IN-SERVICE, MAINTENANCE AND PERIODIC INSPECTION
PROCEDURE
...........................................................................................
53
Visual inspection in accordance with 5.1 IEC 60974-4
.......................
53
Intermediate cables .............................................................................. 53
Enclosure ............................................................................................. 53
Return clamp ........................................................................................ 53
Welding gun/torch................................................................................. 53
Welding circuit ...................................................................................... 54
General condition ................................................................................. 54
Wire feeder/ wear parts ........................................................................ 54
Magnetic gas valve............................................................................... 54
Controls and indicators......................................................................... 54
Cleaning the equipment
.........................................................................
55
Labelling and report
...............................................................................
55
Maintenance and inspection procedure
...............................................
56
SPARE PARTS AND ACCESSORIES
.....................................................
57
Rights reserved to alter specifications without notice.
READ THIS FIRST
0463 660 001
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© ESAB AB 2019
READ THIS FIRST
Maintenance and repair work must be performed by an experienced person, and electrical
work only by a trained electrician. Use only recommended replacement parts.
This service manual is intended for use by technicians with electrical/electronic training for
help in connection with fault-tracing and repair.
The circuit boards are divided into numbered blocks. Component names in the wiring
diagram are listed in the component description.
Use the spare parts list as a guide to where the components are located in the equipment.
The spare parts list is published as a separate document, see the "SPARE PARTS" chapter
in this manual.
This manual contains details of design changes that have been made up to and including
January 2019.
The manual is valid for: RobustFeedPRO with serial number 904-xxx-xxxx.
NOTE!
The unit is tested by ESAB in a general set-up. The responsibility for safety and
function, of the specific set-up, lies with the integrator.
RobustFeedPRO is designed and tested in accordance with the standards stated in the
instruction manual. On completion of service or repair work, it is the responsibility of the
person(s) performing the work to ensure that the product still complies with the requirements
of the involved standards.
CAUTION!
Read and understand the instruction manual before
installing or operating.
CAUTION!
STATIC ELECTRICITY can damage circuit boards and
electronic components.
Observe precautions for handling electrostatic
sensitive devices.
Use proper static-proof bags and boxes.
BEFORE STARTING SERVICE
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© ESAB AB 2019
BEFORE STARTING SERVICE
Service aid
ESAB can offer a number of service tools that will simplify the service.
Antistatic service kit
Ordering no. 0740 511 001
The kit makes it easier to protect sensitive
components from electrostatic discharge.
Contents:
A conductive mat (size 610×610mm /
24×24in)
A 1.5m (3.28ft) long ground cable with
a crocodile clip
An adjustable wrist strap and cable with
a built-in protective resistor
Antistatic service kit
Equipment required for the service actions described in this manual
Multimeter (provided with DC and AC
voltage, resistance, diode and
capacitance test functions)
Permanent magnet (for
testing/measurements of torch trigger,
fan, gas valve, contactor and
TMR-sensor functions)
Torx screwdriver T10
Torx screwdriver T20
Torx screwdriver T25
Torx screwdriver T30
Screwdriver Pozidriv PZ2
6mm Hex Allen key
7mm Hex socket
8mm Hex socket
9mm Hex socket
10mm Hex socket
13mm Hex socket
16mm Hex socket
17mm fixed wrench
27mm fixed wrench
Hammer
Pin punch 2.5mm
Hose clamp pliers
Cable binder pliers
Lock ring pliers
Circlip pliers
INTRODUCTION
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© ESAB AB 2019
INTRODUCTION
The RobustFeedPROwire feed unit is intended for MIG/MAG-welding together with the
following welding power sources:
Warrior™ 400i CC/CV
Warrior™ 500i CC/CV
Warrior™ 400i MV
Warrior™ 350i MV
ERROR DESCRIPTIONS IN THE SERVICE LOG
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© ESAB AB 2019
ERROR DESCRIPTIONS IN THE SERVICE LOG
Errors that occur in the equipment will be logged in the service log of the wire feeder.
Extraction of a service log is described in "Extracting a service log", page19. The
different error descriptions that may occour in the service log are presented below.
Fault type Error description and corrective actions
Program
memory
faults
Application has bad header and cannot start.
Actions: Try to reload the software from a USB flash drive. If that does not
work, find another sparc.fcf file, save it to a USB flash drive and reload.
Application has bad application checksum and cannot start.
Actions: Try to reload the software from a USB flash drive. If that does not
work, find another sparc.fcf file, save it to a USB flash drive and reload.
Application has bad application size and cannot start.
Actions: Find another sparc.fcf file, save it to a USB flash drive and reload.
Temperature
faults
High temperature warning
Actions: Finish the ongoing weld. When the weld is completed, wait until the
overtemperature indicator on the control panel has gone out before starting a
new weld.
Overtemperature error
Actions: Wait until the "Err" text in the display and the overtemperature
indicator on the control panel has gone out.
Battery
warning
Battery needs to be changed.
Actions: Turn off the welding equipment. Replace the button cell battery on
the control circuit board with a new one. Set the date and time according to
"Set time", page18.
Internal
power
supply faults
Overvoltage
Actions: Measure the incoming power supply voltage from the welding power
source 42VAC. If the incoming power supply voltage is not correct,
troubleshoot the welding power source (see the TROUBLESHOOTING
chapter in the power source service manual).
If the power supply voltage from the welding power source is correct, replace
the control circuit board (see "Replacing the control circuit board (13AP1)",
page42).
Undervoltage
Actions: Measure the incoming power supply voltage from the welding power
source 42VAC. If the incoming power supply voltage is not correct,
troubleshoot the welding power source (see the TROUBLESHOOTING
chapter in the power source service manual).
If the power supply voltage from the welding power source is correct, replace
the control circuit board (see "Replacing the control circuit board (13AP1)",
page42).
ERROR DESCRIPTIONS IN THE SERVICE LOG
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© ESAB AB 2019
Fault type Error description and corrective actions
Wire feed
speed fault
Set wire feed speed could not be delivered.
Actions: Check that the feed roller pressure in the feeder mechanism is not to
high. Adjust the roller pressure if needed (see the instruction manual).
Check that the cabling between the control board (13AP1) and the motor or
any of the involved connectors (13XS16 and CN22) are not damaged.
Replace the cabling and/or connectors if needed.
If the error persists, replace the control circuit board (see "Replacing the
control circuit board (13AP1)", page42).
Parameter
memory
faults
Checksum error when retrieving data from flash - some variables reverted to
default
Actions: Power off the wire feed unit and then on again. If the error persists,
replace the control circuit board (see "Replacing the control circuit board
(13AP1)", page42).
Failure when storing variables to flash
Actions: Replace the control circuit board (see "Replacing the control circuit
board (13AP1)", page42).
Failure when retrieving variables from flash or flash empty
Actions: Perform an application software update (see "Application software
update", page16). If the error persists, replace the control circuit board
(see "Replacing the control circuit board (13AP1)", page42).
Timing fault Watchdog timeout
Actions: Perform an application software update (see "Application software
update", page16). If the error persists, replace the control circuit board
(see "Replacing the control circuit board (13AP1)", page42).
USB errors USB error. Too high current consumption
Actions: Replace the USB flash drive.
USB error. Read
Actions: Replace the USB flash drive. If the error persists, replace the control
circuit board (see "Replacing the control circuit board (13AP1)", page42).
USB error. Write
Actions: Replace the USB flash drive. If the error persists, replace the control
circuit board (see "Replacing the control circuit board (13AP1)", page42).
Software
runtime
faults
RTE msg allocation error
Actions: Turn off the welding equipment and restart the wire feed unit.
RTE driver msg allocation error
Actions: Turn off the welding equipment and restart the wire feed unit.
SuplVoltMon: Event buffer overflow
Actions: Turn off the welding equipment and restart the wire feed unit.
WIRING DIAGRAM
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© ESAB AB 2019
WIRING DIAGRAM
RobustFeedPROis function module 13. The names of the circuit boards and components
included in the wire feed unit contains the number 13 to indicate that they belong to the wire
feed unit. The circuit boards and components are listed in the component description below.
Wires/cables within modules are marked 100 - 6999.
Wires/cables between modules are marked 7000 - 7999.
Components outside modules - e.g. capacitors - are named such as C1 - C99, connectors
XS1 - XS99 (S = socket), XT1 - XT99 (T = terminal).
Circuit boards within each module have names such as 13AP1 - 13AP99.
13 = module association, 1-69
AP = circuit board
1 = individual identification number, 0-99
Transistors within particular modules have identification numbers such as 13Q1 - 13Q99.
13 = module association, 1-69
Q = transistor
1 = individual identification number, 0-99
Component description
Component Description
1 Setting panel module
1AP1 Setting panel board
1D1 Overtemperature indicator LED
1DY1–1DY6 7segments displays
1G1 Pulse encoder voltage
1G2 Pulse encoder wire feed speed
1S1 Wire inching switch
1S3 Gas purge switch
13 Wire feeder module Wire numbers 1300–1499
13AP1 Control circuit board
13AP2 Cabinet LED board, Mechanism
13AP3 Cabinet LED board, Wire bobbin
13AP4 Current sensor switch board
13EV1 Fan
13G1 Pulse encoder motor interface
13M1 Motor
13R1 Resistor
13RP1 Potentiometer, 10 kΩ for setting of crater fill
13RT1 NTC resistor
13S1 Rotary switch, Heat kit option
13S2 Switch, 2/4-stroke changeover
WIRING DIAGRAM
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© ESAB AB 2019
Component Description
13S3 Switch, Creep start function On/Off
13S4 Switch, Wire selection (cored or solid wire)
13S5 Switch, Tweco connector welding torch trigger
13S6 Switch, Euro connector welding torch trigger
13S7 LID switch
13XP... Pin connectors included in the wire feeder module
13XS... Socket connectors in the wire feeder module
13YV1 Solenoid valve, fan activation
CAUTION!
STATIC ELECTRICITY can damage circuit boards and
electronic components.
Observe precautions for handling electrostatic
sensitive devices.
Use proper static-proof bags and boxes.
WIRING DIAGRAM
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© ESAB AB 2019
Valid for serial no. 904-xxx-xxxx
WIRING DIAGRAM
0463 660 001
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© ESAB AB 2019
TECHNICAL DATA
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© ESAB AB 2019
TECHNICAL DATA
RobustFeedPRO, Valid from serial no. 904-xxx-xxxx
Power Supply voltage 42 V AC, 50–60 Hz
Power requirement 181 VA
Rated supply current I
1
4.3 A
Settings data:
Wire feed speed
0.8–25.0 m/min (32–984 in./min) *
)
Creep start OFF or ON
2-/4-stroke 2-stroke or 4-stroke
Wire selection Solid or Cored
Crater fill From 0s (OFF) to 5s
Torch connection EURO, Tweco #4, Tweco #5
Max. diameter wire bobbin 300 mm (12 in.)
Wire dimension:
Fe 0.6–2.0 mm (0.023–5/64 in.)
Ss 0.6–1.6 mm (0.023–1/16 in.)
Al 1.0–1.6 mm (0.040–1/16 in.)
Cored wire 0.9–2.4 mm (0.035–3/32 in.)
Weight:
RobustFeedPRO 16.9 kg (37.1 lb.)
RobustFeedPRO, Water 17.2 kg (37.8 lb.)
RobustFeedPROOffshore 17.3 kg (38.1 lb.)
RobustFeedPROOffshore, Water 17.6 kg (38.7 lb.)
RobustFeedPRO,Tweco 16.9 kg (37.1 lb.)
RobustFeedPROOffshore,Tweco 17.3 kg (38.1 lb.)
Maximum weight wire spool 18.5 kg (40.8 lbs)
Dimensions (l×w×h) RobustFeedPRO 675×265×418mm (26.6×10.4×16.5in.)
Operating temperature -20° to +55°C (-4° to +131°F)
Transport and storage temperature -40° to +80°C (-40° to +176°F)
Shielding gas All types intended for MIG/MAG welding
Maximum gas pressure 5 bar (0.5 Mpa)
Coolant(for "RobustFeedPRO,Water" and
"RobustFeedPROOffshore,Water")
ESAB's ready mixed coolant
Maximum coolant pressure 5 bar (0.5 Mpa)
Permissible load at +40°C:
50% duty cycle 550 A
60% duty cycle 500 A
100% duty cycle 400 A
Permissible load at +55°C:
50% duty cycle 550 A
TECHNICAL DATA
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© ESAB AB 2019
RobustFeedPRO, Valid from serial no. 904-xxx-xxxx
60% duty cycle 500 A
100% duty cycle 400 A
Enclosureclass IP44
*) Maximum speed is guaranteed on the whole speed range for all wires. For 2.0mm solid
and 2.4mm cored wire, speed is guaranteed in the speed range 0.8–8.0m/min
(32–315in./min). The Robust Feed PRO will be able to achieve higher feeding speed above
the 8.0m/min (315in./min) but with higher tolerances.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
Equipment marked IP44 is intended for indoor and outdoor use and can withstand rain from
all directions.
SOFTWARE UPDATE AND CONFIGURATION
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© ESAB AB 2019
SOFTWARE UPDATE AND CONFIGURATION
The software in the wire feeder consists of three parts, system software (application
software), secondary bootloader and primary bootloader.
USB handling
USB is used for software update, configuration and for extracting service log.
The amount of files saved on a USB flash drive used for software update, configuration and
retrieving service log, should be limited! It is possible to have other files on the same USB
drive but our recommendation is to only keep script files, system software files and
log files on the drive. There may only be one script file or one system software on the
USB drive. The wire feed unit will ignore all other file types. The script file or system
software file must be stored in the root catalogue of the USB drive.
Script files
Script files are used to demand the wire feed unit to do something, i.e. to configure or to
retrieve a service log. A script file must always be renamed "sparc.script" when it is saved to
the USB drive.
System software files
This section is valid for files used for application software update and secondary bootloader
update. A software update file must always be renamed “sparc.fcf” when it is saved to the
USB drive.
Files location
All system software files and script files are accessible to download through a link on each
country/regions local partner login site.
SOFTWARE UPDATE AND CONFIGURATION
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© ESAB AB 2019
Application software update
Before starting the software update, make sure the following are available:
a USB flash drive
the correct system software file
the appropriate configuration file for the feeder model and variant
The system software file will make sure that the wire feeder is updated.
1. Copy the system software file (filename.fcf) to the USB drive.
2. Rename the file sparc.fcf.
3. Insert the USB flash drive into the wire feeder USB connector.
The software update starts and after some seconds three LED segments (---) start
scrolling across the wire feeder display. The software update takes less than one
minute. When the update is completed, the wire feeder automatically restarts.
4. Wait for the startup process to be completed! When the startup process is
completed, the text "USB" is presented with fixed light in the wire feeder display.
5. When the "USB" text is presented with fixed light, remove the USB flash drive.
NOTE!
After update has been performed, it is recommended to configure the wire feeder
using the latest version of the appropriate script file (see section "Software
configuration", page17).
Troubleshooting application software update
Issue Actions
The software update does
not start, i.e. the display
does not turn black and no
LED segments appear.
1. Remove the USB flash drive.
2. Make sure the system software file is named
sparc.fcf.
3. Insert the USB flash drive again.
The software update still
does not start, although the
actions above have been
performed.
1. Remove the USB flash drive.
2. Turn the wire feeder off.
3. Insert the USB flash drive again.
4. Turn the wire feeder on again.
The wire feeder does not
restart automatically when
the update is completed.
1. If the wire feeder has not restarted automatically
approximately one minute after the update process
started, shut the wire feeder down manually.
2. Remove the USB flash drive.
3. Turn the wire feeder on again.
The text "USB" is never
presented with fixed light in
the display, but the update
process continuously
restarts.
1. Remove the USB flash drive.
Avoid removing the flash drive when the display is
black or when the three LED segments are scrolling
across the display!
2. Power off the system.
3. Power on the system and check that the system
really restarts and that the correct firmware version is
installed.
4. If the system does not restart, power off the system
again and attach another USB flash drive containing
the correct update file. Then power on the system
again.
SOFTWARE UPDATE AND CONFIGURATION
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© ESAB AB 2019
Secondary bootloader update
The procedure in this section should only be performed if the procedure according to section
"Application software update", page16 is not working. Make sure you have a USB flash
drive and the correct secondary bootloader software file available, before starting the
procedure. The secondary bootloader software file will make sure that the wire feed unit is
updated.
1. Copy the bootloader software file (filename.fcf) to the USB drive.
2. Rename the file sparc.fcf.
3. Insert the USB flash drive into the wire feeder USB connector.
The software update starts and after some seconds three LED segments (---) start
scrolling across the wire feeder display. The software update takes less than one
minute. When the update is completed, the wire feeder automatically restarts.
4. Wait for the startup process to be completed! When the startup process is
completed, the text "USB" is presented with fixed light in the wire feeder display.
5. When the "USB" text is presented with fixed light, remove the USB flash drive.
After performing the procedure above, update the application software according to section
"Application software update", page16.
NOTE!
You do not need to re-configure the wire feeder after updating secondary
bootloader, since configuration parameters are stored in a permanent memory.
Troubleshooting secondary bootloader update
Issue Actions
The software update does
not start, i.e. the display
does not turn black and no
LED segments appear.
1. Remove the USB flash drive.
2. Make sure the bootloader software file is named
sparc.fcf.
3. Insert the USB flash drive again.
The software update still
does not start, although the
actions above have been
performed.
1. Remove the USB flash drive.
2. Turn the wire feeder off.
3. Insert the USB flash drive again.
4. Turn the wire feeder on again.
The wire feeder does not
restart automatically when
the update is completed.
1. If the wire feed unit has not restarted automatically
approximately one minute after the update process
started, shut the wire feeder down manually.
2. Remove the USB flash drive.
3. Turn the wire feeder on again.
Software configuration
Each wire feed unit has a certain software configuration at delivery from factory. The wire
feeder can also be configured in field. The following options are available for field
configuration:
Unit of measurement (metric or imperial speed unit)
Set time
SOFTWARE UPDATE AND CONFIGURATION
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© ESAB AB 2019
Configuration of the wire feed unit according to product ordering number
1. Download the correct script file according to the product ordering number on the
rating plate (e.g. if the ordering number is 0445 100 883, download script file
445100883.zip).
2. Unzip the script file, rename it “sparc.script” and copy it to a USB flash drive.
3. Insert the USB flash drive into the wire feeder USB port.
4. Restart the wire feed unit.
The text "USB" is flashing in the wire feeder display.
5. When the text "USB" is presented with fixed light, remove the USB flash drive.
6. Restart the wire feeder again.
The configuration of the wire feeder is now completed.
Setting the speed unit of measurement (metric/imperial)
The unit of measurement in the wire feed unit is factory set to metric (m/min) or imperial
(inch/min), dependent on country/region. There is also a possibility to set the unit of
measurement via a so-called "hidden function". To change the unit of measurement from
metric to imperial or vice versa, do as follows:
1. Access the hidden functions by keeping the wire inching and the gas purging buttons
depressed simultaneously for 3seconds.
The left display will show a flashing "C" letter (which denotes Unit of measurement)
and a value ("0" or "1"). At the same time the currently selected speed unit ("m/min" or
"inch/min") will light up to the right of the right display.
2. Set the preferred unit of measurement (metric or imperial) by turning the voltage
control knob.
3. Save the selected speed unit setting, leave the hidden functions and return to the
default panel view, by keeping the gas purge button depressed during 3seconds.
Function letter Function
C Unit of measurement
0 = inch/min, 1 = m/min
Set time
The time of the wire feed unit control board can be set, by editing the script file, specifying
the preferred date and time.
1. Open the correct script file in a text editor:
gettime
settime 2019-01-25 12:44:00
gettime
2. Edit the date and time (2019-01-25 12:44:00) specifying the preferred values.
3. Continue by performing the procedure according to section "Configuration of the
wire feed unit according to product ordering number", page18.
TROUBLESHOOTING
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© ESAB AB 2019
TROUBLESHOOTING
Extracting wire feed unit data and status via USB flash drive
Data and status of the wire feed unit can be extracted through USB. This can be helpful
when troubleshooting.
Extracting a service log
A log with data and status of the wire feed unit can be retrieved using a script file and a USB
flash drive. Recommended programs for reading the service log are Microsoft Word and
Microsoft WordPad. A service log is extracted as folows:
1. Copy the correct script file to a USB flash drive and name it sparc.script.
2. Insert the USB flash drive into the wire feeder USB port.
The text "USB" is flashing in the wire feeder display.
When the log is completed, the text "USB" is shown with fixed light in the display.
3. When the text "USB" is presented with fixed light, remove the USB flash drive. The
USB flash drive now contains a log named sparc_out.txt.
Interpreting the service log
In the service log you can see the configuration data and the status for the wire feeder, i.e.
the wire feeder control board.
Section Command Description
1 gettime Retrieves the time for the control board
2 db ls Lists the configuration for the node for the control board
3 version Retrieves software version in the control board
4 version boot Retrieves the version of primary and secondary boot loader in the
control board
5 active Lists all currently active errors, which may or may not block usage.
6 syslog Lists all events which has occurred in the wire feed unit.
7 log Lists all events in the control board
Section 2 db ls
This command lists the configuration as available in the wire feeder. The configuration
parameters are grouped together according to their use (data related to printed circuit board
is grouped in HardwareData etc.).
Section 5 active
The scope lists the current errors present in the wire feeder system. Errors are never stored
persistently. However the event in which an error occurred is stored, but in the log and the
syslog.
Section 6 syslog
The system log contains events which affect the system in some way. The events are listed
in the reverse chronological order, i.e. the newest event is presented first and the oldest
event is presented last. Each line contains the following metadata of the event:
TROUBLESHOOTING
0463 660 001
- 20 -
© ESAB AB 2019
Metadata header Explanation
Idx Index in the buffer (0, 1, 2, …)
Time The time at which the wire feed unit received notification that the event
has occurred.
Severity This is an indication of how severe the event is. Events are only logged if
the severity is FAILURE or higher. The different severities are (in
increasing severity); DEBUG, INFORMATIONAL, NOTICE, WARNING,
FAILURE, CRITICAL, ALERT and EMERGENCY.
ID.Sub This tuple of values indicate which internal event identifier and event
sub-identifier actually resulted in the error. This tuple enables finding
which software or hardware component which actually triggered the
error.
Act/Clr If "ACT", this means that a new error is active. If "clr" this means that a
previously activated error has been cleared.
Data This field may contain 32 bits of data provided from the event originator.
Node@nodetime This field identifies the node which issues the event and at which node
time the event occurred.
Note! The node is always "0" since there is only one node in the system.
Description This is a description of the event.
Section 7 log
This listing contains an extract of the log for the wire feed unit.
Metadata value Explanation
[YYYY-mm-dd hh:mm:ss] Time when the event occurred
DEBUG, INFORMATIONAL,
NOTICE, WARNING,
FAILURE, CRITICAL,
ALERT and EMERGENCY.
This is an indication of how severe the event is.
Id: This identifier indicates which internal event identifier
triggered the event.
Sub: This identifier indicates which event sub-identifier triggered
the event.
Description This is a description of the event.
Data This field may contain 32 bits of data provided from the event
originator.
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ESAB Robust Feed PRO User manual

Type
User manual

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