Xtreme 10KVA User & Installation Manual

Category
Uninterruptible power supplies (UPSs)
Type
User & Installation Manual

This manual is also suitable for

XPRT 6kVA & 10kVA Online UPS
6kVA, 10kVA Models
User & Installaon Manual
www.xpcc.com | © 2015 Xtreme Power Conversion Corporaon. All rights reserved. (Rev 1/26/15)
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 2
Uninterrupble Power Supply
Table of Contents
EMC Statements - FCC Part 15......................................................................5
Safety Warnings And Symbols......................................................................5
Safety Warnings...............................................................................................................................5
Safety Symbols.................................................................................................................................6
General........................................................................................................6
Transport/Storage........................................................................................7
Maintenance And Servicing..........................................................................7
Introducon.................................................................................................8
Product Descripon......................................................................................8
Double Conversion On-Line Technology..........................................................................................8
Eciency Opmizer Funcon..........................................................................................................9
Free Run Mode................................................................................................................................9
Diagnosc Tests...............................................................................................................................9
System Conguraon.....................................................................................................................10
Hardware Installaon Guide.......................................................................15
Safety Informaon.........................................................................................................................15
Installaon Procedures..................................................................................................................16
Connecng Internal Baery Pack (6kVA Model)............................................................................19
Connecng Internal Baery Pack (10kVA Model)..........................................................................21
Connecng Addional External Baery Packs (6kVA Model)........................................................22
Connecng Addional External Baery Packs (10kVA Model)......................................................24
Connecng Interface Devices........................................................................................................27
Standard Hardwired Installaon Procedure..................................................................................29
Oponal Power Distribuon Units.................................................................................................32
Startup.......................................................................................................34
Startup 6kVA UPS..........................................................................................................................34
Startup 10kVA UPS (stand-alone not parallel systems)..................................................................35
Operaon...................................................................................................36
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
Normal Operaon Condions........................................................................................................36
Switching the UPS OFF...................................................................................................................37
Maintenance Bypass......................................................................................................................38
10kVA Parallel Installaon And Operaon..................................................40
Installaon of a Parallel System.....................................................................................................40
Installing the Parallel Connecon..................................................................................................41
Startup 10kVA UPS Parallel System................................................................................................43
Normal Operaon Condions........................................................................................................43
Switching the UPS OFF...................................................................................................................43
Status and Alarm Indicaons......................................................................45
On Bypass......................................................................................................................................45
On Baery......................................................................................................................................46
Baery Low (end of runme)........................................................................................................46
Bypass Out of Limits......................................................................................................................46
Overload........................................................................................................................................46
Replace Baery..............................................................................................................................47
Alarm Priority.................................................................................................................................47
Fault Mode....................................................................................................................................48
Standby..........................................................................................................................................48
Remote Emergency Power O (REPO)...........................................................................................48
No Load Shutdown........................................................................................................................49
Auto Restart...................................................................................................................................49
Baery Management.................................................................................50
Baery Connecon Test................................................................................................................50
Quick Baery Test......................................................................................................................... 50
Deep Baery Test..........................................................................................................................50
Communicaon..........................................................................................50
RS-232 Communicaon Port.........................................................................................................50
SNMP Interface Card (Opon).......................................................................................................51
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
Extended Runme......................................................................................51
Maintenance..............................................................................................52
Safety.............................................................................................................................................52
General..........................................................................................................................................52
Recycling the UPS at the End of Service Life..................................................................................52
Baeries.........................................................................................................................................53
Internal Baery Replacement 6kVA Model.................................................................................53
Internal Baery Replacement – 10kVA Model..............................................................................54
Power Unit Maintenance...............................................................................................................56
Power Unit Replacement 6kVA Model........................................................................................56
Power Unit Replacement 10kVA Model......................................................................................56
Troubleshoong.........................................................................................58
Specicaons.............................................................................................59
Shipping List.............................................................................................. 59
Obtaining Service.......................................................................................60
Xtreme Power Conversion Limited Warranty..............................................61
Xtreme Power Conversion Load Protecon Policy.......................................62
Appendix A: SNMP/WEB Card (Oponal)....................................................65
Introducon...................................................................................................................................65
LEDs.............................................................................................................................................. 65
Features.........................................................................................................................................65
Architecture...................................................................................................................................66
Interfaces.......................................................................................................................................67
Conguraon.................................................................................................................................67
Access............................................................................................................................................69
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 5
Uninterrupble Power Supply
Thank you for selecng this uninterrupble power supply (UPS). It provides you with protecon for connected
equipment. Please read this manual before installing the XPRT-Series UPS models XPRT-6000 and XPRT-10000 as it
provides important informaon that should be followed during installaon and maintenance of the UPS and bat-
teries, allowing you to correctly set up your system for the maximum safety and performance. Included is informa-
on on customer support and service, if it is required. If you experience a problem with the UPS, please refer to
the Troubleshoong secon in this manual to correct the problem. If the problem is not corrected, please collect
informaon so that the Technical Support personnel can more eecvely assist you.
EMC Statements - FCC Part 15
Noce: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protecon against harmful interfer-
ence when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instrucon manual, may cause
harmful interference to radio communicaons. Operaon of this equipment in a residenal area is likely to cause
harmful interference in which case the user will be required to correct the interference at the users own expense.
Modicaons not expressly approved by the manufacturer could void the users authority to operate the equip-
ment under FCC rules.
IMPORTANT SAFETY INSTRUCTIONS: (SAVE THESE INSTRUCTIONS)
This manual contains important instrucons that should be followed during installaon and maintenance of the
UPS. It also gives all necessary informaon about the correct use of the UPS. Before aempng to install and start
up the UPS, carefully read this manual. Keep this manual next to the unit for future references.
Full understanding of and compliance with the safety instrucons and warnings contained in this manual are the
ONLY CONDITIONS to avoid any dangerous situaon during installaon, operaon and maintenance work, and to
preserve the maximum reliability of the UPS system.
Xtreme Power Conversion (XPC) Corp refuses any responsibility in case of non-observance, unauthorized altera-
ons, or improper use of the delivered UPS.
While every care has been taken to ensure the completeness and accuracy of this manual, XPC accepts no respon-
sibility or liability for any loss or damage resulng from the use of the informaon contained in this document.
This document shall not be copied nor reproduced without the permission of XPC.
Due to technical improvements, some of the informaon contained in this manual may be changed without noce.
The instrucons in this manual are for UPS models XPRT-6000 and XPRT-10000. Check your model number by
looking at the top cover of your UPS. Any dierence in instrucons is clearly indicated in the text (for instance
‘XPRT-10000).
Safety Warnings And Symbols
Safety Warnings
The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the
supplied crical loads. Do not proceed beyond these warnings if you do not fully understand and/or are not able
to meet the menoned condions.
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
The non-observance of the warnings reminding hazardous situaons could result in human injury and equipment
damage.
Please pay aenon to the meaning of the following warnings and symbols.
WARNING!
Refers to procedures or operaons which, when not correctly performed, could cause per-
sonal injury or serious damage to the system.
NOTE
Warns the user about important operaons or procedures described in this manual.
Safety Symbols
CAUTION
The product may be in danger: when procedures or operaons are not correctly performed,
damage to the product may be the result.
DANGER OF ELECTRICALLY LIVE PARTS
Related to all situaons with potenally hazardous voltage.
NOTE
Check for sucient oor and elevator loading capacity. Move the UPS and the baery pack in
its original package to the nal desnaon room. Do not stack other package on top.
WARNING!
Pay aenon to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet!
Never try to li the unit by yourself!
General
DANGER! RISK OF ELECTRIC SHOCK.
The UPS has an internal baery supply with a nominal voltage of 144VDC (6kVA) 288VDC
(10kVA). Some of the parts of the UPS are necessarily under a hazardous voltage. Do not open
the unit; there are no user serviceable parts inside. The outlets and output terminals may be
electrically live, even when the UPS is disconnected from the ulity power.
CAUTION
There may be damage to the equipment if procedures and pracces are not strictly observed
and followed.
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
Transport/Storage
NOTE
Check for sucient oor and elevator loading capacity. Move the UPS and the baery pack in
its original package to the nal desnaon room. Do not stack other package on top.
WARNING!
Pay aenon to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet! Never
try to li the unit by yourself!
No liability can be accepted for any transport damage when the equipment is not shipped in original packaging.
Store the UPS in a dry locaon with the baeries in a fully charged state. Storage temperature must be within -20
+45°C (-4°F and 113°F). If the unit is stored for a period exceeding 3 months, opmal baery lifeme is obtained if
the storage temperature does not exceed 30°C (86°F).
If the unit is stored for an extended period of me, the baeries must be recharged periodically. Connect the unit
to a wall outlet and recharge the baeries for 24 hours:
if the storage temperature is within -20 and +30°C (-4°F and 86°F): every 3 months
if the storage temperature is within -20 and +45°C (-4°F and 113°F): every 1 month
CAUTION
In case of storage, pay aenon to:
Maintenance And Servicing
All maintenance and servicing, except replacement of the baeries and plug-in cards, is to be carried out
by qualied skilled personnel only
A baery can present a risk of electrical shock and high short circuit current
Never dispose of baeries in a re: they may explode
Do not open or mulate baeries: their contents may be extremely toxic. If exposed to electrolyte, wash
immediately with plenty of water
The baeries must be disconnected during maintenance or service work
When replacing the baeries, use only the same type and size baery
The following precauons should be observed when working on baeries:
Remove watches, rings or other metal objects
Use tools with insulated handles
Wear rubber gloves and boots
Do not lay tools or metal parts on top of baeries
Disconnect charging source prior to connecng or disconnect baery terminals
Determine if the baery is inadvertently grounded. If inadvertently grounded, remove source of
ground. Contact with any part of a grounded baery can result in electrical shock. The likelihood
of such shock will be reduced if such grounds are removed during installaon and maintenance.
Avoid charging in a sealed container
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
NOTE
Do not aempt to service the UPS unless you have had proper training. Refer all maintenance
and servicing, except replacement of the baeries, power unit (10kVA), and plug-in cards, to
properly qualied, skilled, and competent service personnel.
Qualied, skilled personnel are persons who (because of their training, experience, and posion as well as their
knowledge of appropriate standards, regulaons, health and safety requirements and working condions) are
authorized to be responsible for the safety of the equipment, at all mes whilst carrying out their normal dues
and are therefore aware of, and can report, possible hazards (observe IEC 60364 and naonal wiring regulaons
and accident prevenon rules).
Introducon
The informaon provided in this manual covers single phase 6000 and 10000 VA uninterrupble power systems,
their basic funcons, operang procedures, opons available, and emergency situaons. It also includes informa-
on on how to ship, store, handle, and install the equipment. Only detailed requirements of the UPS units are
described herein, and installaon must be carried out in accordance with this manual. Electrical installaon must
also carefully follow local legislaon and regulaons. Only qualied personnel should conduct these installaons
as failure to acknowledge electrical hazards could prove to be fatal.
Product Descripon
Many dierent kinds of sensive electrical equipment can be protected by an Uninterrupble Power Supply (UPS)
including computers, workstaons, process control systems, telecommunicaons systems, sales terminals, other
crical instrumentaon, etc. The purpose of the UPS is to protect these systems from poor quality ulity power,
complete loss of power, or other associated problems.
Electrical interference exists in many forms, causing problems in AC power, from lightning, power company ac-
cidents and radio transmission motors, air condioners, and vending machines. Protecon of sensive electrical
equipment is vital to protect against power outages, low or high voltage condions, slow voltage uctuaons,
frequency variaons, dierenal and common-mode noise, transients, etc.
To prevent power line problems from reaching crical systems causing damage to soware, hardware, and equip-
ment malfuncons, the UPS maintains constant voltage, isolang crical load output and cleaning the ulity AC
power.
Double Conversion On-Line Technology
A double conversion on-line technology UPS provides completely isolated, clean, uninterrupted single-phase pow-
er to your crical systems, while maintaining the baeries for their maximum potenal. In the event that the
power failure lasts longer than the UPS backup me, the UPS will shut down avoiding baery damage. When the
input AC voltage returns, the UPS will automacally return online to recharge the baeries.
As shown in the block diagram below:
An input lter reduces transients on the incoming ulity.
To maintain full baery charge, the AC input power is reced and regulated in the recer feeding power
to the baery converter and inverter.
DC power is converted to AC in the inverter, passing it on to the load.
Power is maintained from the baery during a power failure.
The converter increases voltage appropriately for the inverter.
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
BLOCK DIAGRAM
Eciency Opmizer Funcon
The Eciency Opmizer Funcon is a new feature for the UPS, adding cost eecveness, minimizing power loss
and reducing power consumpon. Alternang between bypass and on-line modes is achieved automacally and
in accordance with the condions of the ulity power. On-line mode may be used during mes of intermient
power, and bypass mode used when power ows smoothly, in order to obtain greatest eciency. Irregularies
can be detected in less than a second, and on-line mode reacvates immediately. Switching back to on-line mode
occurs when input voltage is outside ±10% of nominal (±15% selectable), when input frequency is outside of ±3Hz
or when no input line is available.
Although high eciency is standard, the default operaon is in on-line mode. Bypass can be acvated in the LCD
panel; though on-line can be run permanently if preferred.
Free Run Mode
The UPS operates in Free Run Mode when input frequency is outside of the selected input frequency range. Free
Run Mode is when output frequency does not match input frequency. When starng the UPS, the frequency regu-
laon detected is 50 or 60 Hz ±0.25Hz.
Diagnosc Tests
When the UPS is started, a diagnosc test is automacally executed, checking the electronics and baeries, report-
ing any problems on the LED display.
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XPRT 6kVA & 10kVA Users Manual
Page 10
Uninterrupble Power Supply
An Xtreme Baery Management system always monitors the condions of the baeries, sending any forewarn-
ings if replacement of baeries is required. Every 30 days of normal mode operaon, a baery discharge test is
automacally performed, reporng any problems on the LED display.
Except during the rst 24 hours aer startup while the UPS is in charging mode, diagnosc tests can be performed
manually from the front panel at any me.
System Conguraon
The UPS device and the internal baeries make up the system. Depending on the site and load requirements of the
installaon, certain addional opons are available for the soluon.
Planning a UPS system, the following should be taken into consideraon:
The total demand of the protected system shall dictate the output power rang (VA). Allow a margin for
future expansion or calculaon inaccuracies from measured power requirements.
Backup me required will indicate the baery size needed. If the load is less than the UPS nominal power
rang, then actual backup me is longer.
The following opons are available:
Extended Baery Packs (maximum of 3 baery packs of same model)
XPRT-BP4-90000019 for 6000
XPRT-BP5-90000030 for 10000
Connecvity Opons –SNMP/WEB card
XPRT-SNMP2-90000031
4-Post Mounng Rail Kit
XPRT-RR2-90000032
10kVA Power Distribuon Unit e/w (8)5-20R+(2)L5-20R+(2)L6-30R
XPRT-PDU3-90000035
Power Distribuon Units for addional receptacles
XPD1420HV-90000045 provides 12FT 5-20P INPUT + (14)5-20R
XPD1420HVA-90000050 provides 12FT 5-20P INPUT + (14)5-20R + AMP METER
See the Specicaon secon of this manual for addion model informaon.
6kVA FRONT VIEW
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 11
Uninterrupble Power Supply
6kVA FRONT VIEW
XPRT-6000HB-90000036 BUNDLE REAR VIEW
(WITH UPS, INTERNAL BATTERY & HARDWIRE PDU)
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
XPRT-6000B-90000013 BUNDLE REAR VIEW
(WITH UPS, INTERNAL BATTERY & RECEPTACLE PDU (4) 5-20R + (1) L6-30R + (1) L14-30R)
XPRT-10000B-90000014 REAR VIEW
(STANDARD HARDWIRE + INTERNAL BATTERIES)
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
XPRT-10000-90000016 + XPRT-PDU3-90000035 REAR VIEW
(W/ PDU (4) 5-20R + (2) L5-20R + (2) L6-30R)
FRONT PANEL – HORIZONTAL
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XPRT 6kVA & 10kVA Users Manual
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Uninterrupble Power Supply
FRONT PANEL – VERTICAL
UPS O Switch
Switches the UPS from normal operaon to bypass and from bypass or baery to standby
UPS On Switch
Switches on the UPS, starts quick baery test, mute the buzzer
Green Ulity Available LED
Indicates availability of ulity input power
Yellow Baery LED
This LED will be in during on-baery operaon: the ulity input power fails, and the internal baeries (and external
baery packs if available) supply the power unl either the baeries are depleted or the ulity input power returns
Green Operaon LED
This LED will be on when the output is supplied by the UPS (not on bypass)
Yellow Bypass LED
This LED will be on when the UPS operates in Bypass Mode: the ulity input power is passing directly to the load.
If this LED blinks, then the input voltage is out of bypass tolerance
Red Alarm LED
This LED is on in case of an alarm
LED Bar Runme Capacity (Green)
These LEDs indicate the remaining available baery runme for the actual load in % of the maximum runme.
When the Alarm LED is on, this bar may show a combinaon of LEDs, describing the Alarm cause.
1 LED = 0-20%
2 LEDs = 21-40%
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Uninterrupble Power Supply
3 LEDs = 41-60%
4 LEDs = 61-80%
5 LEDs = 81-100%
LED Bar Load (Green or Yellow)
These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line
(L1 and L2). If for example, the 25%, 50%, and 75% LEDs are on for Line 1, and the 25% and 50% LEDs are on for
Line 2, the load exceeds 50% of the maximum load for Line 1 and 25% of the maximum load for Line 2. If all 5 LEDs
are on, the unit operates in overload. As this is an abnormal situaon, the alarm LED will also be on.
1 LED = 0-25% Green
2 LEDs = 26-50% Green
3 LEDs = 51-75% Green
4 LEDs = 76-100% Green
5 LEDs = >100% Yellow
Remote Emergency Power O (EPO) Port
A customer supplied switch located remotely can be used to open the EPO connecon and allows the UPS output
receptacles to be switched o. Since the EPO shuts down the equipment immediately, orderly shutdown proce-
dures are not followed by any power management soware. The UPS will have to be manually restarted in order
to regain power to the outlets on the UPS.
Hardware Installaon Guide
Inspect the UPS for damage aer unpacking. If any damage is present please immediately nofy the carrier and
place of purchase.
NOTE
The internal baery packs for these UPS ship separately. FOR the 6kVA model there is 1 in-
ternal baery pack, and for the 10kVA model there are 2 internal baery packs are shipped
separately.
WARNING! In case of recognizable damage:
DO NOT connect any voltage to the unit
DO NOT put the unit into operaon
Safety Informaon
Informaon presented here is vital to all personnel. Please read all Safety informaon.
IMPORTANT
Before making any connecon and switching on the XPRT Series UPS, please check the follow-
ing condions:
All electrical connecons are to be realized by qualied skilled personnel only.
To avoid potenal health risks, electrical components should not be mechanically damaged or destroyed.
Do not touch electronic components. They may be electrostac sensive and are for that reason easily
damaged due to improper handling.
Avoid locaons that are excessively humid, near water, near heat sources or in direct sunlight. It is impor-
tant that the unit has adequate venlaon. Maintain air movement around and through the unit. Do not
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XPRT 6kVA & 10kVA Users Manual
Page 16
Uninterrupble Power Supply
block the air vents.
The ambient temperature should not exceed 40°C(104°F). Opmal baery lifeme is obtained if the ambi-
ent temperature does not exceed 30°C (86°F).
Avoid spilling liquids or dropping any foreign object into the UPS.
The UPS should only be powered from a two phase, four wire AC source equipped with neutral and earth
connecon. The input ulity is 100 - 127 Volts (Line-N) and 60 Hz (if the input ulity frequency is 50Hz, the
output frequency of the UPS can be changed).
The total power demand of the connected equipment does not exceed the rated output power of the
XPRT Series UPS
CAUTION
A disconnect switch shall be provided by others for ac input and output circuit. To reduce the
risk of re, connect only to a circuit provided with a branch circuit overcurrent protecon for
50 amperes rang in accordance with the Naonal Electric Code, ANSI/NFPA 70. (For model
XPRT-10000)
A disconnect switch shall be provided by others for ac input and output circuit. To reduce the
risk of re, connect only to a circuit provided with a branch circuit overcurrent protecon for
30 amperes rang in accordance with the Naonal Electric Code, ANSI/NFPA 70. (For model
XPRT-6000)
CAUTION
To reduce risk of re, connect the UPS only to a circuit provided with fuse or circuit breaker
values as shown above.
Installaon Procedures
The UPS can be used in a standalone tower format using the two supporng stands, or can be mounted in a 19 inch
rack using the mounng brackets. Proceed to the corresponding secon, and then connect internal baeries. All
required items are included in the delivery, except rails – available as rail kit opon.
NOTE
The UPS output receptacles and/or terminals are live as soon as the UPS is connected to input
ulity power, even if the UPS has not been switched on via the front panel.
Tower Installaon
1. Place the UPS cabinet horizontally on a at surface.
2. Assemble the plasc support feet and mount them to UPS boom
3. Place the cabinet upright and mount top covers
4. Aach the display scker
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Uninterrupble Power Supply
XPRT-6KVA TOWER ASSEMBLY
XPRT-10KVA TOWER ASSEMBLY
The XPRT Series UPS is now ready for further connecon; proceed with internal baery connecon.
Rack Mount Installaon
1. Place the UPS cabinet horizontally on a at surface.
2. Install the mounng brackets that came with the unit using the provided screws
3. Install the UPS into a 19’ rack. The UPS cabinet must be supported by mounng rails, do not mount it by
using the mounng brackets only.
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 18
Uninterrupble Power Supply
XPRT-6KVA RACK MOUNT ASSEMBLY
XPRT-10KVA RACK MOUNT ASSEMBLY
NOTE
Please consider the weight of the UPS prior to installaon to ensure the rack and oor is ca-
pable of supporng the weight. For rack installaon we recommend that the UPS is placed in
the lower secon of the rack. Fit the unit and the baery into the rack cabinet with the help
of a second person.
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 19
Uninterrupble Power Supply
XPRT 6-10KVA RACK MOUNT ASSEMBLY
XPRT 6-10KVA RACK MOUNT ASSEMBLY
The XPRT Series UPS is now ready for further connecon; proceed with internal baery connecon.
Connecng Internal Baery Pack (6kVA Model)
The internal baery pack is shipped separately from the UPS cabinet. It has to be mounted inside the unit before
the UPS installaon. Please proceed with the following steps:
1. Unpack the baery pack from its container.
2. Place the baery pack in front of the baery compartment, aligning the rear connector to the front panel.
3. Slide the baery pack into the baery compartment unl the rear connector is plugged with the UPS in-
ternal DC socket.
4. Fix the baery cover by ghtening screws.
5. Mount the front panels by pushing the plasc part into the appropriate holes.
6. Proceed with the UPS installaon.
Xtreme Power Conversion Corporaon
XPRT 6kVA & 10kVA Users Manual
Page 20
Uninterrupble Power Supply
XPRT-6KVA SLIDE BATTERY PACK INTO UPS
XPRT-6KVA ATTACH BATTERY COVER ON UPS
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Xtreme 10KVA User & Installation Manual

Category
Uninterruptible power supplies (UPSs)
Type
User & Installation Manual
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