Gleason Reel Gravity Feed Stand Installation guide

Type
Installation guide
16. Install end caps in all exposed ends of rails. Note that end
caps for aluminum rails are slightly larger than caps for
steel rails.
17. Check to make sure all bolts are tight and that unit
is square (all four casters firmly on floor).
Adjust as necessary.
18. Test by placing loaded bins on cart, allowing them to
roll down against stop. Adjust spacing of conveyor
strips and, if required, increase or decrease
conveyor slope by raising or lowering cross rails to
obtain optimal performance with bin sizes and loads
to be used.
DESCRIPTION
The Gravity Feed Stand provides a readily adjustable parts
and hardware bin supply system with two levels of gravity
feed conveyors sloping toward the workplace. Slope and
spacing of conveyors can be adjusted for optimum perfor-
mance with various sizes and weights of bins. Bin boxes are
not included. Maximum rated capacity is 300 lbs.
NOTE:
Prior to assembly, become familiar with the following
instructions and names of components.
ASSEMBLY
1. Locate four angle brackets and four 60" aluminum
rails. Install angle brackets to rails by sliding
clamp plates into aluminum rails. Position so that bottom
of angle bracket is flush with end of rail (Fig 1). Make sure
there are two right hand assemblies and two left hand
assemblies and shown in illustration. Tighten track nuts to
secure angle brackets to rails.
ASSEMBLY INSTRUCTIONS
GRAVITY FEED STAND
Printed in USA Bulletin No. 630469.a
P.O. Box 26 • 600 South Clark St.
Mayville, WI 53050
Phone 920–387–5195
HUBBELL
®
Workplace Solutions
IMPORTANT
ASSEMBLY NOTES
1. Components are assembled
using the Hubbell Workplace
Solutions ALIGN SET
TIGHTEN system. Brackets
are clamped to aluminum
extrusions with track nuts
(single bolt) or clamp bars (two
bolts) inside one of the two
cavities. Always install single
bolt track nuts with widest
dimension perpendicular to
aluminum rail.
2. All main frame
members are
extruded aluminum
rail. Install with
large cavity down.
3. Shelf, coil holders, bin bar and
all brackets are steel and
shipped with assembly
hardware (usually track nuts)
installed. Some
track nuts may have to be
reversed (bolt head on
opposite side of plate) for
proper assembly.
conveyor support rails using
EE
EE--
--ZZ
ZZ
NN
NNUU
UUTT
TTSS
SS
TM (Fig. 10).
Shorter rails go on top. End of reinforcing rails at front of
stand should be flush with side of support rails. Install in
pairs with half T-plates facing in.
13. Install conveyor strips on reinforcing rails using
1/4-20 x 1/2" hex head cap screws and flat washers.
Insert screws through slots in conveyor and into tapped
holes in rails. Back (top) ends of conveyor strip and rail
should be flush. Lower end of conveyor should extend
1.5" beyond end of reinforcing rail (Fig. 11).
14. Install trak nuts into end slots (overhanging portion) of two
outer conveyor strips on each level. Trak nuts should be
on lower side with screw head on top (Fig. 12).
15. Install 24" steel rails on lower ends of conveyors by sliding
rail onto trak nut, then inserting clamp bar of one stop into
rail. Continue sliding rail across front of conveyors until
second stop, located between third and fourth conveyor
strip, can be inserted. Complete installation by sliding rail
onto trak nut on fourth conveyor. Center rail on conveyors
and tighten trak nuts. Position stops midway between
conveyor strips and securely tighten screws. Repeat
above to install remaining 24" steel rail on other
conveyor level (FIG. 12).
Figure 11.
INSTALLING CONVEYOR STRIPS
Figure 12.
INSTALLING FRONT RAILS AND STOPS
1/4-20 x 1/2" CAP SCREW
FLAT WASHER
CONVEYOR STRIP
REINFORCING RAIL
1.5"
CONVEYOR
STRIP EXTENDS
1.5" BEYOND
REINFORCING
RAIL ON
BOTTOM END
60"
ALUMINUM
RAILS
ANGLE
BRACKET
LEFT HAND
ASSEMBLY
RIGHT HAND
ASSEMBLY
ANGLE BRACKETS
FLUSH WITH ENDS
OF RAILS.
NOTE: CLAMP
PLATE MUST
EXTEND BEYOND
RAIL END.
SECURELY
TIGHTEN
CLAMP
BOLTS
Figure 1.
ASSEMBLING FRAME UPRIGHTS
STOPS
TRAK NUT
TRAK NUT
24" STEEL
RAIL
FRONT
2. Assemble four upright assemblies to 36" base rails as
shown in Fig. 3. As in Step 1, make sure there is a right
hand and a left hand (mirror image) assembly. Wrench
tighten to secure.
3. Lay left hand side frame on floor with webs in angle
brackets down. Slide one T-plate onto 60" rail so that
edge of plate is flush with side of 36" base rail. Install
second T-plate and two glide assemblies on base rail as
shown in Figure 3. Repeat for right hand side frame. Make
sure two finished assemblies are mirror images. Securely
tighten clamp bolts.
4. Install 26.62" aluminum cross rails onto T-plates on left
hand side frame assembly (Fig. 4). Make sure cross rails
are tight against frame members and securely tighten
clamp bolts.
rails. Install
Half T-plates
(Fig. 9). Finger tighten trak nuts
so half T-plates can be adjusted to fit frame.
NOTE:
Assemble reinforcing rails in pairs with half T-plates
facing to right on one set and to left on other set.
12. Install conveyor reinforcing rail assemblies (Step 11) to
7. Locate remaining four 26.62" long rails, four left hand
framing brackets and four right hand framing brackets.
Assemble framing brackets to rails. Finger tighten (Fig. 7).
NOTE:
Conveyor support rails (below) are 26.62; long
aluminum extrusions. Conveyor reinforcing rails are
formed steel and either 34.5" or 39.0" long.
8. Install conveyor support rails by sliding brackets
down uprights until bottom of brackets are on marks
made in Step 6. Finger tighten bolts to hold on
marks (Fig. 8, next column).
9. Push side frames together tight against support rails
and fully tighten all bolts.
10. Mark conveyor support rails with desired spacing of
roller conveyors, four on each level. Consider the size and
type of bins which will be used on the stand.
11. Locate four 34.5" and four 39.0" steel conveyor reinforcing
5. Stand left hand side frame with cross rails upright (Fig. 5).
Assemble cross rails to right hand side frame. Square
completed assembly and securely tighten clamp bolts.
6. Mark heights of four cross conveyor support cross rails on
uprights of both side frames (Fig 6). Note that support rails
on front uprights are installed lower than corresponding
support rails on back uprights so that bins will roll to front
on roller conveyors.
NOTE:
Slope and spacing of roller conveyors may be adjusted
for optimal performance following assembly.
Figure 2.
ASSEMBLING SIDE FRAMES
36" BASE
RAIL
SLIDE ANGLE BRACKETS ON
UPRIGHT ASSEMBLIES ONTO
BASE RAILS WITH CLAMP
PLATES INSIDE RAIL
RAILS
FLUSH
UPRIGHT
ASSEMBLY
Figure 4.
JOINING SIDE FRAMES
Figure 7.
INSTALLING FRAMING BRACKETS
Figure 9.
ATTACHING HALF T-PLATES
TO REINFORCING RAILS
Figure 10.
ATTACHING CONVEYOR REINFORCING RAILS
Figure 5.
ASSEMBLING FRAME
Figure 6.
MARKING CONVEYOR SUPPORT RAIL LOCATIONS
44.25"
42.75"
RIGHT HAND
FRAMING
BRACKET
CLAMP BAR
LEFT HAND
FRAMING
BRACKET
27.25"
MARK
HEIGHT ON
BOTH
RIGHT AND
LEFT SIDE.
FORMED STEEL CONVEYOR
REINFORCING RAIL
HALF
T-PLATE
HALF
T-PLATE
1/2"
APPROXIMATE POSITION
OF HALF T-PLATE. FINGER
TIGHTEN ONLY.
SLIDE 26.62" CROSS
RAILS INTO T-PLATES
UNTIL SNUG AGAINST
SIDE FRAMES.
SQUARE UNIT AND
TIGHTEN ALL CLAMP
BOLTS
26.62" ALUMINUM
CROSS RAILS
COMPLETED LEFT
SIDE FRAME
ASSEMBLY FROM
STEP 4
6.00"
Figure 3.
ASSEMBLING T-PLATES TO SIDE FRAMES
GLIDE
T-PLATE
NOTE: T-PLATES HAVE FOUR BOLTS. DO
NOT CONFUSE WITH “HALF T-PLATES”
WHICH HAVE THREE BOLTS.
GLIDE
T-BRACKET
ASSEMBLED
POSITION OF
T-BRACKET
T-BRACKET T-BRACKET
RIGHT HAND
SIDE FRAME
LEFT HAND
SIDE FRAME
LEFT HAND SIDE FRAME.
RIGHT HAND SIDE FRAME
OPPOSITE (MIRROR IMAGE)
FRONT
FRONT
26.62"CONVEYOR
SUPPORT RAIL
Figure 8
INSTALLING CONVEYOR
SUPPORT RAILS
SLIDE CONVEYOR
SUPPORT RAILS
DOWN FRAME
UPRIGHTS. ALIGN
WITH MARKS
FROM STEP6.
SUPPORT
RAILS ON
REAR
UPRIGHTS
HAVE
BRACKETS
FACING
TOWARD
REAR.
SUPPORT
RAILS ON
FRONT
UPRIGHTS
HAVE
BRACKETS
FACING
TOWARD
FRONT.
34.5" CONVEYOR
REINFORCING
RAILS
39.0" CONVEYOR
REINFORCING
RAILS
25.75"
20.35"
E-Z NUT
2. Assemble four upright assemblies to 36" base rails as
shown in Fig. 3. As in Step 1, make sure there is a right
hand and a left hand (mirror image) assembly. Wrench
tighten to secure.
3. Lay left hand side frame on floor with webs in angle
brackets down. Slide one T-plate onto 60" rail so that
edge of plate is flush with side of 36" base rail. Install
second T-plate and two glide assemblies on base rail as
shown in Figure 3. Repeat for right hand side frame. Make
sure two finished assemblies are mirror images. Securely
tighten clamp bolts.
4. Install 26.62" aluminum cross rails onto T-plates on left
hand side frame assembly (Fig. 4). Make sure cross rails
are tight against frame members and securely tighten
clamp bolts.
rails. Install
Half T-plates
(Fig. 9). Finger tighten trak nuts
so half T-plates can be adjusted to fit frame.
NOTE:
Assemble reinforcing rails in pairs with half T-plates
facing to right on one set and to left on other set.
12. Install conveyor reinforcing rail assemblies (Step 11) to
7. Locate remaining four 26.62" long rails, four left hand
framing brackets and four right hand framing brackets.
Assemble framing brackets to rails. Finger tighten (Fig. 7).
NOTE:
Conveyor support rails (below) are 26.62; long
aluminum extrusions. Conveyor reinforcing rails are
formed steel and either 34.5" or 39.0" long.
8. Install conveyor support rails by sliding brackets
down uprights until bottom of brackets are on marks
made in Step 6. Finger tighten bolts to hold on
marks (Fig. 8, next column).
9. Push side frames together tight against support rails
and fully tighten all bolts.
10. Mark conveyor support rails with desired spacing of
roller conveyors, four on each level. Consider the size and
type of bins which will be used on the stand.
11. Locate four 34.5" and four 39.0" steel conveyor reinforcing
5. Stand left hand side frame with cross rails upright (Fig. 5).
Assemble cross rails to right hand side frame. Square
completed assembly and securely tighten clamp bolts.
6. Mark heights of four cross conveyor support cross rails on
uprights of both side frames (Fig 6). Note that support rails
on front uprights are installed lower than corresponding
support rails on back uprights so that bins will roll to front
on roller conveyors.
NOTE:
Slope and spacing of roller conveyors may be adjusted
for optimal performance following assembly.
Figure 2.
ASSEMBLING SIDE FRAMES
36" BASE
RAIL
SLIDE ANGLE BRACKETS ON
UPRIGHT ASSEMBLIES ONTO
BASE RAILS WITH CLAMP
PLATES INSIDE RAIL
RAILS
FLUSH
UPRIGHT
ASSEMBLY
Figure 4.
JOINING SIDE FRAMES
Figure 7.
INSTALLING FRAMING BRACKETS
Figure 9.
ATTACHING HALF T-PLATES
TO REINFORCING RAILS
Figure 10.
ATTACHING CONVEYOR REINFORCING RAILS
Figure 5.
ASSEMBLING FRAME
Figure 6.
MARKING CONVEYOR SUPPORT RAIL LOCATIONS
44.25"
42.75"
RIGHT HAND
FRAMING
BRACKET
CLAMP BAR
LEFT HAND
FRAMING
BRACKET
27.25"
MARK
HEIGHT ON
BOTH
RIGHT AND
LEFT SIDE.
FORMED STEEL CONVEYOR
REINFORCING RAIL
HALF
T-PLATE
HALF
T-PLATE
1/2"
APPROXIMATE POSITION
OF HALF T-PLATE. FINGER
TIGHTEN ONLY.
SLIDE 26.62" CROSS
RAILS INTO T-PLATES
UNTIL SNUG AGAINST
SIDE FRAMES.
SQUARE UNIT AND
TIGHTEN ALL CLAMP
BOLTS
26.62" ALUMINUM
CROSS RAILS
COMPLETED LEFT
SIDE FRAME
ASSEMBLY FROM
STEP 4
6.00"
Figure 3.
ASSEMBLING T-PLATES TO SIDE FRAMES
GLIDE
T-PLATE
NOTE: T-PLATES HAVE FOUR BOLTS. DO
NOT CONFUSE WITH “HALF T-PLATES”
WHICH HAVE THREE BOLTS.
GLIDE
T-BRACKET
ASSEMBLED
POSITION OF
T-BRACKET
T-BRACKET T-BRACKET
RIGHT HAND
SIDE FRAME
LEFT HAND
SIDE FRAME
LEFT HAND SIDE FRAME.
RIGHT HAND SIDE FRAME
OPPOSITE (MIRROR IMAGE)
FRONT
FRONT
26.62"CONVEYOR
SUPPORT RAIL
Figure 8
INSTALLING CONVEYOR
SUPPORT RAILS
SLIDE CONVEYOR
SUPPORT RAILS
DOWN FRAME
UPRIGHTS. ALIGN
WITH MARKS
FROM STEP6.
SUPPORT
RAILS ON
REAR
UPRIGHTS
HAVE
BRACKETS
FACING
TOWARD
REAR.
SUPPORT
RAILS ON
FRONT
UPRIGHTS
HAVE
BRACKETS
FACING
TOWARD
FRONT.
34.5" CONVEYOR
REINFORCING
RAILS
39.0" CONVEYOR
REINFORCING
RAILS
25.75"
20.35"
E-Z NUT
16. Install end caps in all exposed ends of rails. Note that end
caps for aluminum rails are slightly larger than caps for
steel rails.
17. Check to make sure all bolts are tight and that unit
is square (all four casters firmly on floor).
Adjust as necessary.
18. Test by placing loaded bins on cart, allowing them to
roll down against stop. Adjust spacing of conveyor
strips and, if required, increase or decrease
conveyor slope by raising or lowering cross rails to
obtain optimal performance with bin sizes and loads
to be used.
DESCRIPTION
The Gravity Feed Stand provides a readily adjustable parts
and hardware bin supply system with two levels of gravity
feed conveyors sloping toward the workplace. Slope and
spacing of conveyors can be adjusted for optimum perfor-
mance with various sizes and weights of bins. Bin boxes are
not included. Maximum rated capacity is 300 lbs.
NOTE:
Prior to assembly, become familiar with the following
instructions and names of components.
ASSEMBLY
1. Locate four angle brackets and four 60" aluminum
rails. Install angle brackets to rails by sliding
clamp plates into aluminum rails. Position so that bottom
of angle bracket is flush with end of rail (Fig 1). Make sure
there are two right hand assemblies and two left hand
assemblies and shown in illustration. Tighten track nuts to
secure angle brackets to rails.
ASSEMBLY INSTRUCTIONS
GRAVITY FEED STAND
Printed in USA Bulletin No. 630469.a
600 South Clark St.
Mayville, WI 53050
Phone 920–387–4120
HUBBELL
®
Workplace Solutions
IMPORTANT
ASSEMBLY NOTES
1. Components are assembled
using the Hubbell Workplace
Solutions ALIGN SET
TIGHTENsystem. Brackets
are clamped to aluminum
extrusions with track nuts
(single bolt) or clamp bars (two
bolts) inside one of the two
cavities. Always install single
bolt track nuts with widest
dimension perpendicular to
aluminum rail.
2. All main frame
members are
extruded aluminum
rail. Install with
large cavity down.
3. Shelf, coil holders, bin bar and
all brackets are steel and
shipped with assembly
hardware (usually track nuts)
installed. Some
track nuts may have to be
reversed (bolt head on
opposite side of plate) for
proper assembly.
conveyor support rails using
EE
EE--
--ZZ
ZZ
NN
NNUU
UUTT
TTSS
SS
TM (Fig. 10).
Shorter rails go on top. End of reinforcing rails at front of
stand should be flush with side of support rails. Install in
pairs with half T-plates facing in.
13. Install conveyor strips on reinforcing rails using
1/4-20 x 1/2" hex head cap screws and flat washers.
Insert screws through slots in conveyor and into tapped
holes in rails. Back (top) ends of conveyor strip and rail
should be flush. Lower end of conveyor should extend
1.5" beyond end of reinforcing rail (Fig. 11).
14. Install trak nuts into end slots (overhanging portion) of two
outer conveyor strips on each level. Trak nuts should be
on lower side with screw head on top (Fig. 12).
15. Install 24" steel rails on lower ends of conveyors by sliding
rail onto trak nut, then inserting clamp bar of one stop into
rail. Continue sliding rail across front of conveyors until
second stop, located between third and fourth conveyor
strip, can be inserted. Complete installation by sliding rail
onto trak nut on fourth conveyor. Center rail on conveyors
and tighten trak nuts. Position stops midway between
conveyor strips and securely tighten screws. Repeat
above to install remaining 24" steel rail on other
conveyor level (FIG. 12).
Figure 11.
INSTALLING CONVEYOR STRIPS
Figure 12.
INSTALLING FRONT RAILS AND STOPS
1/4-20 x 1/2" CAP SCREW
FLAT WASHER
CONVEYOR STRIP
REINFORCING RAIL
1.5"
CONVEYOR
STRIP EXTENDS
1.5" BEYOND
REINFORCING
RAIL ON
BOTTOM END
60"
ALUMINUM
RAILS
ANGLE
BRACKET
LEFT HAND
ASSEMBLY
RIGHT HAND
ASSEMBLY
ANGLE BRACKETS
FLUSH WITH ENDS
OF RAILS.
NOTE: CLAMP
PLATE MUST
EXTEND BEYOND
RAIL END.
SECURELY
TIGHTEN
CLAMP
BOLTS
Figure 1.
ASSEMBLING FRAME UPRIGHTS
STOPS
TRAK NUT
TRAK NUT
24" STEEL
RAIL
FRONT
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Gleason Reel Gravity Feed Stand Installation guide

Type
Installation guide

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