Toro MB TX 2500S Tracked Mud Buggy User manual

Brand: Toro

Model: MB TX 2500S Tracked Mud Buggy

Type: User manual

FormNo.3439-585RevA

MBTX2500STrackedMudBuggy

ModelNo.68141—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3439-585*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or

federalregulationsrequiringthatasparkarresterbe

usedontheengineofthismachine,asparkarresteris

availableasanoption.Ifyourequireasparkarrester,

contactyourAuthorizedServiceDealer.GenuineToro

sparkarrestersareapprovedbytheUSDAForestry

Service.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itis

primarilydesignedtomoveconcrete,mortar,gravel,

dirt,ordebrisaroundjobsites.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g322677

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

ProductOverview.....................................................8

Controls.............................................................8

Specications....................................................9

Attachments/Accessories...................................9

BeforeOperation...................................................9

BeforeOperationSafety.....................................9

AddingFuel......................................................10

PerformingDailyMaintenance...........................11

DuringOperation.................................................12

DuringOperationSafety...................................12

OperatingtheParkingBrake.............................13

OperatingtheThrottle.......................................13

OperatingtheChoke.........................................13

StartingtheEngine...........................................14

ShuttingOfftheEngine.....................................14

OperatingtheHopper.......................................14

AfterOperation....................................................15

AfterOperationSafety......................................15

RemovingDebrisfromtheMachine..................15

LoweringtheHopperwithoutPower..................15

RaisingtheHopperwithoutPower....................16

MovingaNon-FunctionalMachine....................16

TransportingtheMachine.................................17

LiftingtheMachine...........................................17

Maintenance...........................................................18

RecommendedMaintenanceSchedule(s)...........18

Pre-MaintenanceProcedures..............................19

MaintenanceSafety..........................................19

ReleasingtheCushionforRearAccess............19

UsingtheCylinderLock....................................20

Lubrication..........................................................21

GreasingtheMachine.......................................21

EngineMaintenance...........................................21

ServicingtheAirCleaner..................................21

CheckingtheEngine-OilLevel..........................22

ChangingtheEngineOilandFilter....................23

ServicingtheSparkPlugs.................................24

CleaningtheBlowerHousing............................25

FuelSystemMaintenance...................................26

ReplacingtheFuelFilter...................................26

DrainingtheFuelT ank......................................26

RemovingtheFuelTank...................................27

ElectricalSystemMaintenance...........................27

ServicingtheBattery.........................................27

ServicingtheFuses..........................................29

DriveSystemMaintenance..................................29

ServicingtheTracks.........................................29

ServicingtheDriveBelt.....................................31

ControlsSystemMaintenance.............................32

AdjustingtheMotion-ControlLevers.................32

BrakeMaintenance...........................................33

HydraulicSystemMaintenance...........................34

ServicingtheHydraulicDriveSystem...............34

ServicingtheHydraulicLiftandSlew

System..........................................................36

CheckingtheHydraulicLines...........................38

Cleaning..............................................................39

RemovingDebrisfromtheMachine..................39

Storage...................................................................40

StorageSafety..................................................40

StoringtheMachine..........................................40

Troubleshooting......................................................41

Safety

GeneralSafety

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Parkthemachineonalevelsurface,lowerthe

hopper,shutofftheengine,andremovethekey

beforeleavingtheoperatingposition.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

Improperlyusingormaintainingthemachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personal

safetyinstruction.Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal116-8775

116-8775

1.ReadtheOperator’s

Manual.

2.Warning—lltothebottom

ofthellerneck;donot

overllthetank.

decal125-4967

125-4967

1.Liftpoint

decal132-8961

132-8961

1.Batterychargingcondition4.Hopperislowering.

2.Hourmeter5.Hopperisdown.

3.Hopperisraising.6.Hopperislowering

automatically.

decal133-8062

133-8062

decal132-9051

132-9051

1.Tie-downpoint

decal132-9052

132-9052

1.Main(15A)3.Logic(7.5A)

2.Auxiliary(15A)

decal137-0575

137-0575

1.ReadtheOperator’s

Manual.

3.Cold-llline

2.Transmissionuid

decal139-7202

139-7202

1.Parking—brakerelease

10.Warning—engagetheparkingbrake,shutofftheengine,and

removethekeybeforeleavingtheoperatorsposition.

2.Parkingbrake11.Movethehandlesintooperate.

3.Warning—readtheOperator’sManual;wearhearing

protection.

12.Lefttractioncontrols

4.Warning—alloperatorsshouldreadtheOperator’sManual

andbetrainedbeforeoperatingthemachine.

13.Raisehopper

5.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

14.Swivelthehoppertotheleft.

6.asphyxiationhazard,poisonousfumesortoxicgases—donot

runtheengineinanenclosedspace.

15.Lowerhopper

7.Explosionhazard—shutofftheengine;noreoropenames

whilefueling.

16.Swivelthehoppertotheright.

8.Tippinghazard—donotdriveforwardwiththehopperraised;

donotdrivedownslopeswiththehopperraised;donotdrive

acrossslopeswiththehopperraised;driveslowlywiththe

hopperlowered.

17.Righttractioncontrols

9.Warning—keepbystandersaway;lookbehindanddown

whenmovinginreverse.

18.Engine-speedcontrol

decal139-7223

139-7223

1.ReadtheOperator’sManual.

ProductOverview

g322676

Figure3

1.Hopper4.Fuel-tankcap

2.Hood

5.Operatorplatform

3.Controlpanel

Controls

Becomefamiliarwithallthecontrols(Figure4)before

youstarttheengineandoperatethemachine.

g322670

Figure4

1.Parking-brakelever6.Throttlelever

2.Hydraulic-tankcap

7.Leftmotion-controllever

3.Hourmeter8.Dumpswitch

4.Chokecontrol9.Swivelswitch

5.Keyswitch10.Rightmotion-controllever

ParkingBrakeLever

Toengagetheparkingbrake,pullbackthelever.

(Figure4).

Todisengagetheparkingbrake,pushthelever

forward.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure4).

ChokeControl

Usethechoketostartacoldengine.Pullthechoke

knobuptoengageit.Pushthechokeknobdownto

disengageit(Figure4).

KeySwitch

Usethekeyswitchtostarttheengine(Figure4).The

switchhas3positions:OFF,RUN,andSTART.

ThrottleLever

ThethrottleleverisvariablebetweentheFASTand

SLOWpositions(Figure4).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forwardandreverseandtoturneitherdirection

(Figure4).

DumpSwitch

Usetheverticalswitchtodumpandlowerthehopper.

Ifyouholdtheswitchdown0.2to1.3seconds,the

hopperfullylowersautomatically.

SwivelSwitch

Usethehorizontalswitchtoswivelthehoppertothe

leftandright.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

90.2cm(35-1/2inches)

Length

268.0cm(105-1/2inches)

Height

130.18cm(51.25inches)

Weight

855.5kg(1,886lb)

Hoppercapacity

0.45m

(16ft

)

Maximumload

1,134kg(2,500lb)

DischargeHeight

38.1cm(15inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

Important:Beforeoperating,checkthefueland

oillevel,andremovedebrisfromthemachine.

Also,ensurethattheareaisclearofpeopleand

debris.

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopletooperate

themachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefor

trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatcouldinterferewiththe

operationofthemachine.

•Knowandmarkthelocationsofallutilitylines.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Locatethepinchpointareasmarkedonthe

machineandkeephandsandfeetawayfrom

theseareas.

•Donotcarrypassengersonthemachineandkeep

bystandersandchildrenoutoftheoperatingarea.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Shutoffthemachineifa

bystanderentersthearea.

•Parkthemachineonalevelsurface,engagethe

parkingbrake,andshutofftheengine.Waitforall

movementtostopandallowthemachinetocool

beforeadjusting,servicing,cleaning,orstoring

themachine.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle

beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzle–lock-opendevice.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Gasolinewithupto10%ethanol(gasohol)or15%

MTBE(methyltertiarybutylether)byvolumeis

acceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeis

notapprovedforuse.Neverusegasolinethat

containsmorethan10%ethanolbyvolume,such

asE15(contains15%ethanol),E20(contains

20%ethanol),orE85(containsupto85%

ethanol).Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.

Addfueltothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsfueltoexpand.

•Neversmokewhenhandlingfuelandstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark,

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removefuel-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromnozzleandfuel

tankorconditioneropening.

•Keepfuelawayfromeyesandskin.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep

thefuelfreshlongerwhenusedasdirectedbythe

fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

Fuel-tankcapacity:40.1L(10.6USgallons)

1.Cleantheareaaroundthefuel-tankcap.

2.Removethecap.

3.Addfueluntilitisatthebottomofthellerneck.

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

4.Installthecap.

g038312

Figure5

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page18).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•Wearappropriateclothingincludingeyeprotection,

longpants,substantialslip-resistantfootwear,and

hearingprotection.Tiebacklonghairanddonot

wearlooseclothingorloosejewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•EnsurethatalldrivesareintheNeutralposition

beforestartingtheengine.Starttheengineonly

fromtheoperatingposition.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Neverjerkthecontrols;useasteadymotion.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour

vision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which

islethalifinhaled.

•Neverleavearunningmachineunattended.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

•Beawareofobstaclesincloseproximitytoyou.

Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouarenot

attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving

underanyobjectsanddonotcontactthem.

•Donotoverloadthehopperandalwayskeepthe

loadlevelwhenoperatingthemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Youareresponsibleforsafeslope

operation.Operatingthemachineonanyslope

requiresextracaution.Beforeusingthemachine

onaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Alwaysusecommonsense

andgoodjudgmentwhenperformingthis

evaluation.Changesintheterrain,suchas

moisture,canquicklyaffecttheoperationof

themachineonaslope.

•Raisingthehopperonaslopeaffectsthestability

ofthemachine.Keepthehopperinthelowered

andstraightpositionwhenonslopes.

•Whenoperatingonaslope,foldtheplatformup

andwalkbehindthemachineuntilitisonat

ground.

•Operateupanddownslopeswiththeheavy

endofthemachineuphill.Weightdistribution

changeswithafullhopper.Afullhoppermakes

thefrontofthemachinetheheavyend,sowhen

travelingupordownslopeswithafullhopper,walk

behindthemachinewiththefullhopperuphill.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,

embankments,waterorotherhazards.The

machinecouldsuddenlyrolloverifawheelortrack

goesovertheedgeortheedgecollapses.Keep

asafedistance(twicethewidthofthemachine)

betweenthemachineandanyhazard.

•Avoidstarting,stopping,orturningthemachineon

aslope.Avoidmakingsuddenchangesinspeed

ordirection;turnslowlyandgradually.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Donotoperatethemachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

Beawarethatoperatingthemachineonwetgrass,

acrossslopesordownhillmaycausethemachine

tolosetraction.Lossoftractiontothewheelsor

tracksmayresultinslidingandalossofbraking

andsteering.Themachinecanslideevenifthe

wheelsortracksarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

OperatingtheParking

Brake

Alwaysengagetheparkingbrakewhenyoustopthe

machineorleaveitunattended.Beforeeachuse,

checktheparkingbrakeforproperoperation.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhile

itisunattended.

Removetheignitionkeyandengagethe

parkingbrakewheneveryouleavethe

machineunattended.

EngagingtheParkingBrake

Pulltheparking-brakeleverrearwardintothe

ENGAGEDposition(Figure6).

g009465

Figure6

1.Parkingbrake—ENGAGED

position

2.Parkingbrake—RELEASED

position

ReleasingtheParkingBrake

Pushtheparking-brakeleverforward(Figure6).

OperatingtheThrottle

ThethrottlecontrolmovesbetweenFASTandSLOW

positions(Figure7).

AlwaysusetheFASTpositionwhenmovingthe

machine.

g008946

Figure7

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke

beforeusingthekeyswitch(Figure8).

Note:Ensurethatyoufullyengagethechoke.

Youmayneedtoholdtheknobupwhenyou

usethekeyswitch.

2.Pushdownthechoketodisengagethechoke

aftertheenginehasstarted(Figure8).

g008959

Figure8

1.ONposition2.OFFposition

StartingtheEngine

1.Engagetheparkingbrake.

2.Engagethechoke.

Note:Awarmorhotenginemaynotrequire

choking.Youmayneedtorepeatthestarting

cyclewhenyoustarttheengineforthersttime

afteryouhavelledacompletelyemptyfuel

systemwithfuel.

Note:Letthemachinestayatlowidlefor

3minuteswhenstartingthemachineina

temperaturebelow30°F.

3.MovethethrottlebetweentheFASTandSLOW

positions.

4.TurnthekeyswitchtotheSTARTposition.

5.Whentheenginestarts,disengagethechoke.

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailstostart,

allowa15-secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestarter.

g038313

Figure9

ShuttingOfftheEngine

1.MovethethrottlebetweentheFASTandSLOW

positions.

2.Engagetheparkingbrake.

3.TurnthekeyswitchtotheOFFpositionand

removethekey.

g038314

Figure10

OperatingtheHopper

Hoppercapacity:1134kg(2,500lb)

Knowtheloadcapacityofthemachineandnever

exceedit.Thismachinenormallyoperatesonuneven,

unpaved,bumpy,and/orinclinedsurfaces—adjustthe

loadaccordingly.

1.Positionthemachinewhereyouintendtodump

theload.

2.Turnthehopperleftorrightbypushingtheleft

orrightsideoftheswivelswitch.

3.Dumpthehopperbypushingthetopofthe

dumpswitch.

4.Lowerthehopperbypushingthebottomofthe

dumpswitch.

Note:Ifyouholdthebottomoftheswitch

0.2to1.3seconds,thehopperfullylowers

automatically.

g322672

Figure11

1.Dumpswitch—raiseand

lowerthehopper.

2.Swivelswitch—turnthe

hopperleftandright.

AfterOperation

AfterOperationSafety

GeneralSafety

•Engagetheparkingbrake,shutofftheengine,

removethekey,andwaitforallmovementto

stopbeforeadjusting,cleaning,orrepairingthe

machine.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Cleandebrisfromdrives,mufers,andtheengine

tohelppreventres.Cleanupoilorfuelspills.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

RemovingDebrisfromthe

Machine

1.Parkthemachineonalevelsurface,move

themotion-controlleverstotheNEUTRAL-LOCK

position,engagetheparkingbrake,andlower

thehopper.

2.Shutofftheengineandremovethekey.Allow

theenginetocool.

3.Cleantheinsideofthehopperusingahose.

Important:Donotuseahammertoremove

materialfromtheinsideofthehopper;this

maycausedamagetothemachine.

4.Cleananydebrisfromunderthehopper.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuildupontheengineandin

thetransmissionwithabrushorblower.

Important:Blowoutdirtratherthanwash

itout.Ifyouusewater,keepitawayfrom

electricalpartsandhydraulicvalves.Donot

useahigh-pressurewasher.High-pressure

washingcandamagetheelectricalsystem

andhydraulicvalvesordepletegrease.

LoweringtheHopper

withoutPower

1.Installthecylinderlock;refertoUsingthe

CylinderLock(page20).

2.Ensurethatthetubisempty.

3.Placealargedrainpanunderthe

hydraulic-manifoldblock(Figure12).

g322673

Figure12

1.Hydraulic-manifoldblock

4.Disconnectthehosettingsinthemanifold

blockandallowtheuidtodrainintothepan.

Note:Disposeoftheuseduidatacertied

recyclingcenter.

5.Connectthehosettings.

6.Useahoistorhave2peopleholdupthehopper

andremovethecylinderlock.

7.Carefullylowerthehoppertothemachineframe.

RaisingtheHopperwithout

Power

1.Raisethemachineandsupportitusingjack

standsratedfortheweightofthemachine;refer

toSpecications(page9).

2.Placealargedrainpanunderthehopperlift

cylinder(Figure13).

g322674

Figure13

Hopperliftcylinder

3.Removethehydraulichosefromthebarrelend

oftheliftcylinderandallowtheuidtodraininto

thepan.

4.Useahoistorhave2peopleholdupthehopper

andinstallthecylinderlock.

5.Aftermakingrepairs,installthehosetothe

cylinder,thencheckthehydraulic-uidlevel;

adduidifnecessary.RefertoCheckingthe

Hydraulic-FluidLevelfortheLiftandSlew

System(page36).

MovingaNon-Functional

Machine

Important:Donottoworpullthemachinewithout

rstopeningthebypassvalvesinthisprocedure,

oryouwilldamagethehydraulicsystem.

Note:Openingthebypassvalveswilleasemoving

themachine,butthetracksmaystillskidduetotheir

lengthandresistance.

1.Ifpossible,raisethehopperandinstallthe

cylinderlock;refertoUsingtheCylinderLock

(page20).

2.Shutofftheengineandremovethekey.

3.Usingawrench,turnthebypassvalveontheleft

andrighttransaxlessothattheatsidesofthe

valvefaceleftandright(T owposition)asshown

inFigure14andFigure15.

g288601

Figure14

1.Bypassvalve

g288600

Figure15

1.Towposition2.Driveposition

4.Towthemachineasrequired.

5.Afterrepairingthemachine,turnthebypass

valvessothattheatsidesfaceupanddown

(Driveposition)asshowninFigure15.

6.Removethecylinderlockandlowerthehopper.

TransportingtheMachine

Useaheavy-dutytrailerortruckwithfull-widthramps

totransportthemachine.Ensurethatthetraileror

truckhasallthenecessarybrakes,lighting,and

markingasrequiredbylaw.Pleasecarefullyreadall

thesafetyinstructions.Knowingthisinformationcould

helpyou,yourfamily,petsorbystandersavoidinjury.

Refertoyourlocalordinancesfortrailerandtie-down

requirements.

Important:Donotoperateordrivethemachine

onroadways.

1.Lowerthehopper.

2.Ifusingatrailer,connectittothetowingvehicle

andconnectthesafetychains.

3.Ifapplicable,connectthetrailerbrakes.

4.Carefullyloadthemachineontothetraileror

truck.

5.Shutofftheengine,removethekey,andset

thebrake.

6.Usethemetaltie-downloopsonthemachineto

securelyfastenthemachinetothetrailerortruck

withstraps,chains,cable,orropes(Figure16).

g185890

Figure16

1.Fronttie-downloops2.Reartie-downloops

LiftingtheMachine

Rotatethehopperandhoistthemachineusingthe

liftingpointsasshowninFigure17

Note:T akeuptheslackinthechainorstrapsto

properlybalancetheunit.

g324717

Figure17

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst10hours

•Checkandadjustthetracktension(every10hoursuntil50hours).

Beforeeachuseordaily

•Checktheengine-oillevel.

•Cleantheblowerhousing(moreoftenunderextremelydusty,dirtyconditions).

•Checktheconditionofthetrack.

•Checktheparkingbrakeoperation.

•Checkthehydraulic-uidlevelforthedrivesystem.

•Checkthehydraulic-uidlevelfortheliftandslewsystem.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

Every25hours

•Serviceorreplacetheair-cleanerfoamelement(moreoftenunderextremelydusty,

dirtyconditions).

Every40hours

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,anddeterioration.

Every50hours

•Greasethemachine(greaseimmediatelyaftereverywashing).

•Checkthebattery.

•Checkandadjustthetracktension.

Every100hours

•Replacetheair-cleanerpaperelement(moreoftenunderextremelydusty,dirty

conditions).

•Changetheengineoilandtheengine-oillter.

•Checkthesparkplug.

•Removethecoolingshroudsandcleanthecoolingareas(moreoftenunder

extremelydusty,dirtyconditions).

•Replacethefuellter(moreoftenunderdusty,dirtyconditions).

•Inspectthedrivebelt.

•Cleandirtbuildupinthechassis.

Every300hours

•Replacethesparkplug.

•Checktheroadwheels.

•Replacethedrivebelt.

•Changethehydraulicuidandlterforthedrivesystem.

•Changethehydraulicuidfortheliftandslewsystem.

•Replacethehydrauliclterfortheliftandslewsystem.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously

injureyouorbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Pre-Maintenance

Procedures

MaintenanceSafety

•Parkthemachineonalevelsurface,engagethe

parkingbrake,andshutofftheengine.Waitforall

movementtostopandallowthemachinetocool

beforeadjusting,servicing,cleaning,orstoring

themachine.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositiveterminal

last.Connectthepositiveterminalrstand

negativelast.

•Chargethebatteriesinanopen,well-ventilated

area,awayfromsparkandames.Unplugthe

chargerbeforeconnectingordisconnectingitfrom

thebattery.Wearprotectiveclothinganduse

insulatedtools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect

yourface,eyes,andclothingwhenworkingwitha

battery.

•Batterygassescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Supportthemachinewithjackstandswhenever

youworkunderthemachine.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Usethecylinderlocktosecurethehopperinthe

raisedposition.

•Nevertamperwithsafetydevices.

•Toensuresafe,optimalperformanceofthe

machine,useonlygenuineT ororeplacement

parts.Replacementpartsmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved

withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections

andttingsaretightbeforeapplyingpressureto

thehydraulicsystem.Keepyourbodyandhands

awayfrompinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

system.

ReleasingtheCushionfor

RearAccess

Youcanreleasethecushionforrearaccesstothe

machineformaintenanceoradjustment.

1.Lowertheplatform.

2.Loosenthetwistknobsoneachsideofthe

machine(Figure18).

g032556

Figure18

1.Twistknob

2.Cushion

3.Removethecushionandlowerittotheplatform.

4.Performanymaintenanceoradjustmentonthe

machine.

5.Raisethecushion,andslideitontothepinson

bothsidesofthemachine.

6.Tightenthetwistknobs.

UsingtheCylinderLock

InstallingtheCylinderLock

1.Parkthemachineonalevelsurface,move

themotion-controlleverstotheNEUTRAL-LOCK

position,engagetheparkingbrake,andfully

raisethehopper.

2.Removethe2cotterlesspinssecuringthe

cylinderlocktothemachine.

g324733

Figure19

3.Slidethecylinderlockoverthelift-cylinderrod

andsecurewiththecotterlesspins.

g324856

Figure20

RemovingandStoringthe

CylinderLock

Important:Removethecylinderlockfromthe

lift-cylinderrodandfullysecureitinthestorage

positionbeforeoperatingthemachine.

1.Startthemachine.

2.Fullyraisethehopper.

3.Shutofftheengine.

4.Removethecotterlesspinssecuringthecylinder

lock.

5.Placethecylinderlockonthepostsinsidethe

machineframeandsecurewiththecotterless

pins.

6.Lowerthehopper.

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Toro MB TX 2500S Tracked Mud Buggy User manual

Toro MB TX 2500S Tracked Mud Buggy User manual

Toro MB TX 2500S Tracked Mud Buggy User manual

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