2. Dometic
  3. S Control Rebuild Kit

Dometic S Control Rebuild Kit Operating instructions

  • Hello! I've reviewed the installation instructions for the Dometic S Series control rebuild and hardware replacement kits. This document provides detailed steps for disassembling and reassembling your control system, including torque specifications and required tools. I'm ready to answer any questions you might have about these procedures or the components listed in the document.
  • What special tool is required for re-assembly of item 10?
    What is the recommended torque for side screws, item 17?
    What should be done before starting the disassembly process?
‘S’ Control Rebuild Kits
NOTICE!
Installer: these instructions contain important safety information and
must be forwarded to the boat owner.
Copy Part# IS-67863, Rev. 9 Page 1 of 2
Date: 05/2023
INSTALLATION INSTRUCTIONS
YOUR LOCAL DEALERYOUR LOCAL DEALER YOUR LOCAL SUPPORTYOUR LOCAL SUPPORT YOUR LOCAL SALES OFFICEYOUR LOCAL SALES OFFICE A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
dometic.com/dealerdometic.com/dealer dometic.com/dometic.com/contactcontact dometic.com/sales-officesdometic.com/sales-offices DOMETIC GROUP ABDOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden
Tools required
S Series housing kit
S Series handle kit
• Multi purpose marine grease to
coat Nyliner bearing(s)
• Low strength thread-locker to
coat threads of item 10 on
re-assembly
• Philips head screwdriver
• Slotted head screwdriver
• Allen wrench 4 mm
• Torque wrench
Remove in order:
• Items 12, 13, 14, 15 to
remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Items 17 & 28. Lower frame
housing will be isolated.
• Items 10.
• Item 22 from housing.
Reassemble in reverse order.
Torque side screws, item 17,
to 25–32 in. lb.
Remove in order:
• Items 12, 13, 14, 15 to
remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Item 17 & item 28.
• Lower frame.
• Item 22 from item 16.
Reassemble in reverse order.
WARNING!
This control must be entirely disassembled and re-assembled to install
contents of these kits. Because proper assembly and cable adjustment
is so important to the boat’s performance, we recommend this conversion
be completed by a boat dealer or boat repair facility. In all cases, remove
cables from control first.
Item
No. Description Single S
Control
Twin S
Control
CA67864P CA67865P
16
22
9
8
17
28
23
Housing
Bearing
Top Plate
Plate Screws
Side Screws
Side Washers
Tapered Screw
Instruction
1
1
1
2
2
2
1
1
1
2
1
2
4
4
2
1
Item
No. Description Single S
Control
Twin S
Control
CA67866P CA67867P
20
18
21
11
22
23
19
19
Handle
Brake Pin
Detent Screw
Brake Screw
Nyliner Bearing
Tapered Screw
Red Knob
Black Knob
Instruction
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
1
1
Copy Part# IS-67863, Rev. 9 Page 2 of 2
Date: 05/2023
INSTALLATION INSTRUCTIONS
4445104071 IS-67863 2023-05-23
YOUR LOCAL DEALERYOUR LOCAL DEALER YOUR LOCAL SUPPORTYOUR LOCAL SUPPORT YOUR LOCAL SALES OFFICEYOUR LOCAL SALES OFFICE A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
dometic.com/dealerdometic.com/dealer dometic.com/dometic.com/contactcontact dometic.com/sales-officesdometic.com/sales-offices DOMETIC GROUP ABDOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden
Figure 1.
S Series hardware
replacement kit
Parts illustration
Remove in order:
• Items 12, 13, 14, 15 to
remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Item 17 & item 28.
• Lower frame.
• Item 22 from item 16.
Reassemble in reverse order.
Torque side screws, item 17,
to 25–32 in. lb.
Item
No. Description Single S
Control
Twin S
Control
CA67868P CA67869P
1
2
4
5
7
11
12
13
15
15
17
18
21
22
27
28
Cotter Pin
Cable Pivot
Shim
Clamp
Screw
Brake Screw
Mounting Screw
Flat Washer
Spring Washer
Nut
Side Screw
Brake Pin
Detent Screw
Nyliner Bearing
Nut
Side Washer
Instruction
1
1
1
1
2
1
4
4
4
4
2
1
1
1
2
2
1
2
2
2
2
4
2
4
4
4
4
4
1
2
2
4
4
1
10 912
28
17
13
14
15
6
7
45
1 2 23 22
3
27 18 11
21
19 20
8
16
/