OTC 1205 Operating instructions

Brand: OTC

Model: 1205

Type: Operating instructions

OTC 1205 Wet Cylinder Sleeve Puller is designed to remove wet cylinder sleeve liners from engine blocks. It consists of a puller, an adjustable bridge, a locking plate, and a slide hammer. The puller has two jaws that expand or contract to fit the diameter of the cylinder bore. The adjustable bridge is used to apply pressure to the cylinder sleeve liner to break it loose from the block. The locking plate holds the puller in place while the slide hammer is used to remove the cylinder sleeve liner. The OTC 1205 Wet Cylinder Sleeve Puller is a valuable tool for any mechanic who works on engines.

Sheet No. 1 of 1

Issue Date: Rev B Sept 16, 2014

Form No. 104842

Operating Instructions

for: 1204

1205

655 Eisenhower Drive

Owatonna, MN 55060 USA

Phone: (507) 455-7000

Tech. Serv.: (800) 533-6127

Fax: (800) 955-8329

Order Entry: (800) 533-6127

Fax: (800) 283-8665

International Sales: (507) 455-7223

Fax: (507) 455-7063

Website: www.otctools.com

Note:

• TheOTCNo.1204WetCylinderSleevePullerconsistsof

Items1and2asshown.

• TheOTCNo.1205WetCylinderSleevePullerconsistsof

Items1,2,and3.

Wet Cylinder Sleeve Puller

Operating Instructions

1. Remove the cylinder head and pistons from the engine according to

the vehicle service manual.

2. Working from the top of the cylinder block, adjust the puller jaws to the

approximate cylinder bore diameter. This is accomplished by turning

the threaded rod counter-clockwise to expand the jaws or clockwise

to reduce the jaw spread.

3. Position the puller in the cylinder so the jaws are below the bottom of

the cylinder sleeve liner. Turn the threaded screw counter-clockwise

approximately 2-1/2—3 turns. This allows the jaws to engage the

cylinder sleeve liner. While holding the tool in place with one hand,

allow the locking plate to drop down on top of the cylinder sleeve

liner. Secure in place with the locking plate nut.

Warning: Wear eye protection that meets

ANSI Z87.1 and OSHA standards.

4a. Tighten the locking plate nut against the

locking plate to hold the puller in place.

4b. Attach the slide hammer (Item 3) to the

puller and remove the cylinder sleeve liner.

See Figure 2.

4c. If the cylinder sleeve liner will not break

loose from the block, install the adjustable

bridge (Item 2) as shown in Figure 1. Tighten

the bridge nut against the bridge as shown

until the cylinder sleeve liner breaks loose

and protrudes above the block at least 1/2

in. Attach the slide hammer and complete

the pulling job.

No. 1205

4. Install the adjustable bridge (Item 2) as shown in

Figure 1. Tighten the bridge nut against the bridge

as shown until the cylinder sleeve liner breaks loose.

Continue tightening the nut to remove the sleeve from

the engine block.

No. 1204

Adjustable

Bridge Locking

Plate

Bridge

Nut

Locking

Plate Nut

Figure 1

Figure 2

OTC 1205 Operating instructions

OTC 1205 Operating instructions

OTC 1205 Operating instructions

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