Club Car Carryall 1500, CARRYALL 1700, IntelliTach XRT 1550, XRT 1550 SE Owner's manual

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CARRYALL1500/1700
andXRT1550/1550SE
All-WheelDriveOwnersManual
GasolineandDieselVehicles
[Refertobackcoverforapplicablebuildcoderange]
NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS
571.500forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone706–863–3000
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveJanuary1,2014
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage1
FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCarLLC,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManual
TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalIdentication.....................................................................................................................................5
PracticeSafety...................................................................................................................................................10
Proposition65WarningStateofCalifornia.........................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................16
ModelIdentication.............................................................................................................................................17
ControlsandIndicators.......................................................................................................................................20
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................25
SeatLatchandAdjustment.................................................................................................................................27
Pre-OperationandDailySafetyChecklist.............................................................................................................27
DrivingInstructions.............................................................................................................................................28
BedLatchandPropRod.....................................................................................................................................31
LoadingandUnloadingCargo.............................................................................................................................32
VehicleLoadCapacities......................................................................................................................................33
TowingwiththeVehicle.......................................................................................................................................34
TransportingonaTrailer.....................................................................................................................................35
Storage..............................................................................................................................................................35
Maintenance......................................................................................................................................................38
PeriodicServiceSchedule...................................................................................................................................39
PeriodicLubricationSchedule.............................................................................................................................41
BrakeFluidReservoir.........................................................................................................................................42
EngineOil..........................................................................................................................................................44
GearcaseLubrication..........................................................................................................................................49
EngineCoolantDieselVehicles........................................................................................................................51
AirIntakeSystem...............................................................................................................................................52
FuelingInstructions.............................................................................................................................................53
Battery...............................................................................................................................................................56
UsingABoosterBattery(JumpStarting)..............................................................................................................57
CleaningtheVehicle...........................................................................................................................................59
Accessories........................................................................................................................................................59
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage3
SubsequentOwnerRegistration..........................................................................................................................60
VehicleSpecications.........................................................................................................................................61
Warranties..........................................................................................................................................................64
Page4CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALIDENTIFICATION
Thefollowingpagescontainsafetydecalidenticationinformation.Fordetailedinformationonspecicfeatures,
readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManualPage5
SafetyDecalIdentication
CARRYALL1500ANDXRT1550GAS/DIESELVEHICLES
3006
1
10
7
9
4
6
5
2
3
8
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near
battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,near
fueltank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframe
nearbattery)
4102458901Decal,HotSurfaceWarning(oncoolantpipes
andundersideofseats)(onbedseal)9102884301Decal,OperatingInstructions(oninstrument
panel)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page6CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManual
SafetyDecalIdentication
CARRYALL1500ANDXRT1550GAS/DIESELVEHICLES
2705
6
9
4
7
1
3
8
2
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102884401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102961201Decal,ROPSWarning(onROPS)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8103202601Decal,VehicleLoadingInstructions(oncargobed)
4102459401Decal,YoungDriverWarning(onROPS)9103210401Decal,VehicleLoadingInstructions(oncargobed)
(forvehicleswiththehighcapacityoption)
5102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManualPage7
SafetyDecalIdentication
CARRYALL1700ANDXRT1550SEGAS/DIESELVEHICLES
3007
1
7
5
2
4
8
6
3
9
10
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near
battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,nearfuel
tank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframenear
battery)
4102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)9102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page8CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManual
SafetyDecalIdentication
CARRYALL1700ANDXRT1550SEGAS/DIESELVEHICLES
2706
6
79
4
5
1
82
3
10
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102884301Decal,OperatingInstructions(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102884401Decal,RolloverWarning(oninstrumentpanel)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8102889201Decal,FallingOffWarning(behindandbelowfront
seats)
4102459401Decal,YoungDriverWarning(onROPS)9102961201Decal,ROPSWarning(onROPS)
5102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)10103210501Decal,VehicleLoadingInstructions(oncargobed)
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwnersManualPage9
PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Priortooperatingthevehicle,alloperatorsshouldgototheClubCarwebsiteandviewthevehiclesafetyvideo.T o
locatethevideo,gotowww.clubcar.com,andsearchfor“safetyvideo.”
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65WARNINGSTATEOFCALIFORNIA
WARNING
Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
CALIFORNIA
PROPOSITION65WARNING
Dieselandgasolineengineexhaust,andsomeofitsconstituents,areknowntotheStateofCaliforniatocause
cancer,birthdefects,andotherreproductiveharm.
Batterypost,terminalsandrelatedaccessoriescontainleadandleadcompounds.
Washhandsafterhandling.
Page10CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
SafetyDetails
SAFETYDETAILS
WARNING
Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.
Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal
injury,ordeath.
PERSONALSAFETY
Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare
precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial
noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.
Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily
read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact
yourdealer.
DANGER
ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.The
colorassociatedwithDangerisRED.
WARNING
AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.
ThecolorassociatedwithWarningisORANGE.
CAUTION
ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.ThecolorassociatedwithCautionisYELLOW.
MACHINESAFETY
CAUTION
ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
ACAUTION,withoutthesafetyalertsymbol,isintendedformachineandpropertysafety.Itisusedthroughoutthis
manualfollowedbyspecicinstructionstopreventmachineorpropertydamage.FailuretofollowtheseCAUTION
messagescouldresultinmachineorpropertydamage.
INFORMATION
NOTE:Instructionsthatclarifysteps,procedures,orotherinformationinthismanual.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage11
GeneralWarnings
GENERALWARNINGS
Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.See
SafetyDecalIdenticationonpage5.Otherspecicsafetystatementsappearthroughoutthismanualandon
thevehicle.
DANGER
BatteryExplosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
Gasoline/DieselFlammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthe
vehicleandservicearea.Serviceonlyinawell-ventilatedarea.
Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon
monoxide,whichisanodorless,deadlypoisonthatcanquicklyaccumulateinanenclosedcab.Do
notruntheengineinaparkedvehiclewithoutpropercabventilation.Movetofreshairifyoufeel
nausea,headache,dizziness,drowsinessorweakness.
Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.
Ifcaughtinastormwhiledrivingthisvehicle,exitthevehicleandseekshelterinaccordancewith
applicablesafetyguidelinesforyourlocation.
Donotweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagas
mixturewiththeairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedon
thewheelorrim.Removingtheairorlooseningthetireontherim(breakingthebead)willNOT
eliminatethehazard.Thisconditioncanexistwhethertiresareinatedordeated.ThetireMUST
becompletelyremovedfromthewheelorrimpriortoweldingthewheelorrim.Failuretocomply
willresultindeathorseriousinjury.
WARNING
Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicle.
Thisvehicleisnotintendedtobeusedwhereriskoffallingobjectsexist.Ifyourvehiclewillbeusedin
suchanenvironment,contactyourlocaldealer.
Donotleavechildrenunattendedonvehicle.
Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws
pertainingtochildsafety.
Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat
onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda
seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.
Priortoleavingthevehicleunattendedorservicingthevehicle,placeattachmentontheground,set
theparkbrake,placetheForward/ReversehandleintheNEUTRALposition,turnthekeyswitchtothe
OFFposition,andremovethekey.Chockthewheelswhenservicingthevehicle.
Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle
performance,severepersonalinjury,ordeath.
Anymodicationorchangetothevehiclethataffectstheelectricalsystem,stabilityorhandling
ofthevehicle,orincreasesmaximumvehiclespeedbeyondfactoryspecications,couldresultin
severepersonalinjuryordeath.
Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare
inplaceandareeasytoread.
WARNINGCONTINUEDONNEXTPAGE
Page12CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
GeneralWarnings
WARNING
Forvehicleswithcargobeds,removeallcargo(includingaccessories)beforeraisingthebedor
servicingthevehicle.Ifthevehicleisequippedwithaproprod,ensurethatitissecurelyengaged
whilebedisraised.Donotclosebeduntilallpersonsareclearofcargobedarea.Keephandsclearof
allcrushareas.Donotdropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthis
warningcouldresultinseverepersonalinjuryordeath.
Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor
serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate
instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
Toavoidunintentionallystartingthevehicle,disconnectbatteryandsparkplug(Gasonly)wires.See
DisconnectingtheBatteryGasoline/DieselVehicleonpage13.
FramegroundDonotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery
cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or
anyothermetalcomponent.
Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto
avoidshortingofcomponentsorwiring.
Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill
engageanywheel(s),frontorrear,withtraction(Figure3,Page14).
DISABLINGTHEVEHICLE
1.Settheparkbrake.
2.TurnthekeyswitchOFFandremovethekey.
3.PlacetheForward/ReversecontrolintheNEUTRALposition.
4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.
DISCONNECTINGTHEBATTERYGASOLINE/DIESELVEHICLES
1.Disablethevehicle.SeeDisablingtheVehicleonpage13.
2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).
3.GasolineVehiclesOnly:Disconnectthesparkplugwire(s)fromthesparkplug(s).
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage13
GeneralWarnings
NEG
PO S
1
2
(–)
(+)
1.Removenegativebatterycable.
2.Removepositivebatterycable.
Connectbatterycablesinreverseorder.
188
Figure2BatteryCableRemoval
189
Figure3All-WheelDriveWarning
CONNECTINGTHEBATTERYGASOLINE/DIESELVEHICLES
1.Connectthebatterycables,positive(+)cablerst.
2.Tightenbatteryterminalsto80in·lb(9N·m).
3.CoatterminalswithBatteryT erminalProtectorSpray(CCPN1014305)tominimizecorrosion.
4.GasolineVehiclesOnly:Connectthesparkplugwire(s)tothesparkplug(s).
RECYCLINGLEAD-ACIDBATTERIES
WARNING
Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled,
theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.
Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot
bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe
shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact
yournearestClubCardealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.
Page14CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
GeneralWarnings
1403
Figure4DisposeofLead-acidBatteriesProperly
INTERNATIONALSAFETYSYMBOLSONBATTERIES
Anyoneusing,repairing,orservicingthevehiclemustunderstandandheedthesafetysymbolsonthevehiclebattery
orbatteries.
123456
1.Shieldeyes.3.Nosmoking,noopenames,nosparks.5.Batteryacidhazard.
2.Readandfollowoperatinginstructions.4.Keepawayfromchildren.6.Explosivegashazard.
RefertoGeneralWarningsformoreinformation.
1642
Figure5InternationalSafetySymbolsonBatteries
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage15
GeneralInformation
GENERALINFORMATION
Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforallgasolineanddiesel
Carryall1500/1700andXRT1550/1550SEvehicles.Alloperatingprocedures,maintenance,andregularservicingare
identicalunlessotherwisenoted.
1
4
32
Thetermsfront(1),left-hand(2),right-hand(3)andrear(4)areusedinthismanualtoindicatethesidesastheyareseenfromtheoperator’sseat.
1629
Figure6VehicleOrientation
Page16CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
ModelIdentication
3
2
4
5
6
7
8
1
9
1.Hood2.ROPS3.FuelFillCap4.CargoBed5.BedLiftLatchvehicleswithmanual(standard)bedliftonly6.EngineCompartment,Battery,
FuelTank(underseat;forfour-passengermodel,enginecompartmentisunderrearseat)7.Seat8.BrakeFluidReservoir(underhood)9.
RadiatorandCoolantReservoir(underhood)dieselenginemodelonly
1630
Figure7VehicleComponents
MODELIDENTIFICATION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder
orabovetheacceleratororbrakepedal(Example:CC5819-123456)(Figure8).
Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2)
indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen
representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.
NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
A17-digitProductInformationNumber(PIN)isincludedonthisvehicleintheenginecompartment,onthe
frameabovethebattery.Thisnumbermaybeusedtoregisterthevehiclewhererequired.
BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal.Thebuildcode
existstoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalidforthebuild
coderangeindicatedonthebackcoverofthisowner’smanual.
IDENTIFICATIONNUMBERS
Writeyourvehiclemodelnumber,modelserialnumberandengineserialnumberonthelinesprovidedbelow.If
needed,givethesenumberstoyourdealerwhenyouneedpartsorinformationforyourvehicle.Makearecordof
thenumbers.KeeptherecordandyourManufacturer’sStatementofOrigininasafeplace.Ifthevehicleisstolen,
reportthenumberstoyourlocallawenforcementagency.
CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManualPage17
ModelIdentication
VehicleModelandType
VehicleSerialNumber(Figure8)
YearofBuild(Figure8)
VehiclePINNumber
ROPSSerialNumber(Figure9)
EngineSerialNumber(Figure10)(Figure11)
DifferentialSerialNumber(Figure12)
CC5819-123456
BC54679
S ERIAL NUMBER
AS S EMBLED IN USA
4
123
2843
Figure8SerialNumberDecalwiththeVehicleBuildCode
2474
Figure9ROPSSerialNumberLocation
830
Figure10GasolineEngineSerialNumberLocation
831
Figure11DieselEngineSerialNumberLocation
Page18CARRYALL1500/1700andXRT1550/1550SEAll-WheelDriveOwner’sManual
/