Husqvarna HUV 5420 DX User manual

HUV5420DXAll-WheelDrive

CEMarkDieselVehicle

Owner’sManual

[Refertobackcoverforapplicablebuildcoderange]

NOTICE

Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe

vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealer

orgotowww.husqvarna.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationin

thismanual.

Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe

completedvehiclewarrantyregistrationform.Nootherwarranties,expressorimplied,arecontainedherein.

Husqvarnaisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromthe

useofthematerialinthismanual.

Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthis

manualmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofHusqvarna,

Inc.

Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.

Husqvarnareservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangeson

unitspreviouslysold.

Theseutilityvehiclesarefour-wheel,general-purposevehiclesintendedtotransportpeopleandcargo.

IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.Ifinanylanguageotherthan

English,thismanualisatranslationoftheOriginalInstructions.

otherproductandfeaturemarksaretrademarksofHusqvarnaGroup.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage1

FOREWORD

ThankyouforchoosingHusqvarna,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand

long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand

ensurethatyourHusqvarnavehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe

maintenanceinstructionsinthismanual.

Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions

andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal

injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey

operatethevehicle.

Husqvarnaproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Inthe

eventyourHusqvarnavehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedHusqvarnadealeror

distributor;hewillbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.

ForthenameandaddressoftheauthorizedHusqvarnadealerordistributornearestyou,logontoourwebsite

atwww.husqvarna.com.

Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourHusqvarnavehicle.Ifyousellthevehicle,

pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance

informationitcontains.

Page2HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

TABLEOFCONTENTS

SafetyDecalandFeatureIdentication..................................................................................................................4

PracticeSafety.....................................................................................................................................................7

SafetyDetails.......................................................................................................................................................8

GeneralWarnings.................................................................................................................................................8

GeneralInformation.............................................................................................................................................11

ModelIdentication.............................................................................................................................................12

ControlsandIndicators.......................................................................................................................................12

Roll-OverProtectiveStructureandSeatBelts.......................................................................................................16

SeatLatchandAdjustment.................................................................................................................................18

Pre-OperationandDailySafetyChecklist.............................................................................................................19

DrivingInstructions.............................................................................................................................................20

BedLatchandPropRod.....................................................................................................................................24

LoadingandUnloadingCargo.............................................................................................................................25

VehicleLoadCapacities......................................................................................................................................26

TowingwiththeVehicle.......................................................................................................................................27

TransportingonaTrailer.....................................................................................................................................27

Storage..............................................................................................................................................................28

Maintenance......................................................................................................................................................29

PeriodicServiceSchedule...................................................................................................................................30

PeriodicLubricationSchedule.............................................................................................................................33

BrakeFluidReservoir.........................................................................................................................................34

EngineOil..........................................................................................................................................................35

GearcaseLubrication..........................................................................................................................................39

EngineCoolant–DieselVehicles........................................................................................................................40

AirIntakeSystem...............................................................................................................................................41

FuelingInstructions.............................................................................................................................................42

Battery...............................................................................................................................................................44

UsingABoosterBattery(JumpStarting)..............................................................................................................46

CleaningtheVehicle...........................................................................................................................................47

Accessories........................................................................................................................................................48

VehicleSpecications.........................................................................................................................................49

ECDeclarationofConformity..............................................................................................................................51

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage3

SafetyDecalandFeatureIdentication

SAFETYDECALANDFEATUREIDENTIFICATION

Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic

features,readtheappropriatesectioninthismanual.

HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES

373

5

3

1

2

8

4

7

6

1102231601

Decal,WinchSafetyWarning(onvehiclebody,

belowseat)(withwinchoption)

5102459201

Decal,DieselFuelWarning(onframe,nearfuel

tank)

2102458901

Decal,HotSurfaceWarning(oncoolantpipesand

undersideofseats)(onbedseal)

6102459301

Decal,BedLatchWarning(onvehiclebody,below

bedlatch)

3102459001

Decal,HotManifoldWarning(onengine,near

manifold)

7102459501

Decal,Rotating/HotPartsWarning(onframenear

battery)

4102459101

Decal,GroundWarning(onvehicleframe,near

battery)

8102884301Decal,OperatingInstructions(oninstrumentpanel)

Page4HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

SafetyDecalandFeatureIdentication

HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES

374

5

4

6

3

1

9

2

7

8

11011553

Decal,TrailerHitchT ongueWeightNotice(on

trailer/receiverhitch)

6102961201Decal,ROPSWarning(onROPS)

2101609401

Decal,CrushAreaWarning(behindseat,near

cargobed)

7103202601Decal,VehicleLoadingInstructions(oncargobed)

3102224001Decal,RotatingPartsWarning(onframe)8103210401Decal,VehicleLoadingInstructions(oncargobed)

4102459401Decal,YoungDriverWarning(onROPS)9SerialNumber

5102884401Decal,RolloverWarning(oninstrumentpanel)15

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage5

SafetyDecalandFeatureIdentication

HUSQVARNAHUV5420DXDIESELCEMARKVEHICLES

1398

1

3

2

1102460201

Decal,RotatingPartsWarning(onvehiclebody,

underseat)

3103687501

Decal,CEMarkHusqvarnaHUV5420DX(on

frontfender)

2103687601

Decal,CEMarkHusqvarnaHUV5420DXHD(on

frontfender)

Page6HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

PracticeSafety

PRACTICESAFETY

399

Figure1PracticeSafety

Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality

ofseverepersonalinjury.

Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge

youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and

CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.

Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage7

SafetyDetails

SAFETYDETAILS

WARNING

•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.

Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal

injury,ordeath.

Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare

precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial

noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.

Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily

read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact

yourdealer.

DANGER

•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.

WARNING

•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.

CAUTION

•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin

minorpersonalinjury.

CAUTION

•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould

resultinpropertydamage.

GENERALWARNINGS

Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.

SeeSafetyDecalandFeatureIdenticationonpage4.Otherspecicsafetystatementsappearthroughout

thismanualandonthevehicle.

DANGER

•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice

area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Diesel–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthevehicleand

servicearea.Serviceonlyinawell-ventilatedarea.

•Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon

monoxide,whichisanodorless,deadlypoison.

•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.If

caughtinastormwhiledrivingaHusqvarnavehicle,exitthevehicleandseekshelterinaccordance

withapplicablesafetyguidelinesforyourlocation.

Page8HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

GeneralWarnings

WARNING

•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and

CAUTIONstatementsinthismanualaswellasthoseonthevehicle.

•Donotleavechildrenunattendedonvehicle.

•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws

pertainingtochildsafety.

•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent

injuryintheeventofsuddenbraking,collision,orroll-over.

•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat

onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda

seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.

•Priortoleavingthevehicleunattendedorservicingthevehicle,settheparkbrake,placethe

Forward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremove

thekey.Chockthewheelswhenservicingthevehicle.

•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle

performance,severepersonalinjury,ordeath.

•Anymodicationorchangetothevehiclethataffectsthestabilityorhandlingofthevehicle,or

increasesmaximumvehiclespeedbeyondfactoryspecications,couldresultinseverepersonal

injuryordeath.

•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare

inplaceandareeasytoread.

•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe

vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot

closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot

dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin

severepersonalinjuryordeath.

•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor

serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate

instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.

•Toavoidunintentionallystartingthevehicle,disconnectbattery.SeeDisconnectingtheBattery–

DieselVehiclesonpage10.

•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery

cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or

anyothermetalcomponent.

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.

•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto

avoidshortingofcomponentsorwiring.

•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe

Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill

engageanywheel(s),frontorrear,withtraction.

DISABLINGTHEVEHICLE

1.Settheparkbrake.

2.TurnthekeyswitchOFFandremovethekey.

3.PlacetheForward/ReversecontrolintheNEUTRALposition.

4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage9

GeneralWarnings

DISCONNECTINGTHEBATTERY–DIESELVEHICLES

1.Disablethevehicle.SeeDisablingtheVehicleonpage9.

2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).

NEG

PO S

1

2

(–)

(+)

1.Removenegativebatterycable.

2.Removepositivebatterycable.

Connectbatterycablesinreverseorder.

188

Figure

2BatteryCableRemoval

189

Figure3All-WheelDriveWarning

CONNECTINGTHEBATTERY–DIESELVEHICLES

1.Connectthebatterycables,positive(+)cablerst.

2.Tightenbatteryterminalsto80in-lb(9N·m).

3.CoatterminalswithBatteryT erminalProtectorSpray(P/N6030000-03)tominimizecorrosion.

RECYCLINGLEAD-ACIDBATTERIES

WARNING

•Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled,

theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.

Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot

bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe

shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact

yournearestHusqvarnadealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.

Page10HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

GeneralInformation

1403

Figure4DisposeofLead-acidBatteriesProperly

INTERNATIONALSAFETYSYMBOLSONBATTERIES

Anyoneusing,repairing,orservicingthevehiclemustunderstandandheedthesafetysymbolsonthevehiclebattery

orbatteries.

1

2

3

4

5

6

1.Shieldeyes.3.Nosmoking,noopenames,nosparks.5.Batteryacidhazard.

2.Readandfollowoperatinginstructions.4.Keepawayfromchildren.6.Explosivegashazard.

RefertoGeneralWarningsformoreinformation.

1642

Figure5InternationalSafetySymbolsonBatteries

GENERALINFORMATION

Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforalldieselHusqvarna

HUV5420DXvehicles.Alloperatingprocedures,maintenance,andregularservicingareidenticalunlessotherwise

noted.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage11

ModelIdentication

MODELIDENTIFICATION

Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder

orabovetheacceleratororbrakepedal(Example:PH0901-583947)(Figure6).

Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2)

indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen

representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.

NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.

BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal.Thebuildcode

existstoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalidforthebuild

coderangeindicatedonthebackcoverofthisowner’smanual.

PH0901-123456

BC54679

SERIAL NUMBER

4

1

2

3

1400

Figure6SerialNumberDecal

CONTROLSANDINDICATORS

SeeGeneralWarningsonpage8.

WARNING

•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand

operatingprocedures.

•Donottamperwiththehighidlespeedsettingonthedieselvehicle.Doingsowillvoidthewarranty,

aswellasdamagetheengineandothercomponents,andcouldresultinpropertydamage,personal

injury,ordeathduetounsafespeeds.

•DonotshifttheForward/Reversehandlewhilethevehicleisinmotion.

•EnginemustbeatidlebeforeshiftingtheForward/Reversehandle.Failuretodosomayresultin

injurytoinattentivepassengersand(or)damagetothevehicle.

•Toavoidunintentionallystartingorrollingthevehicle,settheparkbrake,placetheForward/Reverse

handleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremovethekeywhen

leavingthevehicle.

Page12HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

ControlsandIndicators

9

6

11

1

3

2

B

A

C

7

10

8

13

4

5

12

15

193

Figure

7InstrumentPanel–DieselVehicles

WARNING

•Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning.

CAUTION

•DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly

whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould

resultindamagetothetransmission.

NOTE:ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition.

KEYSWITCH–DIESELVEHICLES

Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure7).Ithasfour

positions:PREHEAT,OFF ,ON,andSTART.

UsethePREHEATfeatureifthetemperaturefallsbelow–5°C(23°F).DonotholdthekeyinthePREHEATposition

longerthan20seconds.T opreheattheglowplugsincoldweather,turnthekeytothePREHEATposition,andholdit

therefor10-15seconds.ThenturnthekeytotheSTARTposition,andholditthereuntiltheenginestarts.Iftheengine

doesnotstartafter10-15seconds,turnthekeytotheOFFpositionandrepeattheprocedure.Oncetheenginestarts,

releasethekeyanditwillreturntotheONposition.Theenginewillidleinneutral.Theenginewillcontinuetoidleuntil

thekeyisturnedtotheOFFposition.SeepreviousWARNING,CAUTION,andNOTE.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage13

ControlsandIndicators

FORWARD/REVERSECONTROL

TheForward/Reversehandle(6)islocatedontherightsideoftheinstrumentpanel(Figure7).Thehandlehasthree

distinctpositions:FORWARD(A),NEUTRAL(B),andREVERSE(C).Pushthehandleuptooperatethevehicleinthe

forwarddirection,orpullthehandledowntooperatethevehicleinreverse.Theenginecanbestartedonlywhenthe

handleisintheNEUTRAL(middle)position.TheenginemustbeatidlebeforeshiftingtheForward/Reversehandle.

SeeprecedingWARNINGandCAUTION.

Husqvarnavehiclesoperateatareducedspeedinreverse.Thereversebuzzerwillsoundasawarningwhenthe

Forward/ReversehandleisintheREVERSEposition.

HORN

Thehornbuttonislocatedontheontheleftsideofthesteeringcolumn.Pressthebuttontosoundthehorn.See

SafetyDecalandFeatureIdenticationonpage4.

ACCELERATORPEDAL

Theacceleratorpedal(1)isthepedalfarthesttotheright(Figure7).

WiththeenginerunningandtheForward/ReversehandleintheFORWARDorREVERSEposition,vehiclespeed

willincreaseastheacceleratorpedalispressed.Whentheacceleratorpedalisreleased,itwillreturntotheoriginal

positionandtheenginewillidle.SeeprecedingWARNINGandCAUTION.

BRAKEPEDAL

Thebrakepedal(2)islocatedtotheimmediateleftoftheacceleratorpedal(Figure7).T osloworstopthevehicle,

pressthebrakepedal.

PARKBRAKE

Theparkbrakepedal(3)islocatedtotheleftofthebrakepedal(Figure7).Toengagetheparkbrake,rstapply

pressuretothebrakepedal,thenrmlypresstheparkbrakepedaluntilitlatchesintoplace.Todisengagethepark

brake,pulltheparkbrakereleasehandle(4)(Figure8).SeefollowingWARNING.

WARNING

•Theparkbrakehasmultiplelockingpositionsandshouldbermlylockedtopreventthevehicle

fromrolling.

Page14HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

ControlsandIndicators

4

191

Figure8ParkBrakeRelease

STEERINGADJUSTMENTLOCK

Thesteeringwheelpositionisadjustable.Toadjustthesteeringwheelposition,pressdownonthesteeringadjustment

locklever(5),thenmovethesteeringwheeltothedesiredposition(Figure7).Whileholdingthesteeringwheelin

thedesiredposition,pulluponthesteeringadjustmentlocklevertormlylockthesteeringcolumninposition.

SeefollowingWARNING.

WARNING

•Ensurethatthesteeringwheellockisfullyengagedbeforeoperatingthevehicle.

12-VOLTACCESSORYOUTLET

The12-voltaccessoryoutlet(11)islocatedtotherightofthekeyswitch(Figure7).Itprovidesaconstant12VDCwith

thekeyswitchintheONorOFFposition.SeefollowingNOTE.

NOTE:Extendeduseofthisaccessoryoutletcancausethebatterytobecomeheavilydischarged.

LOWOILWARNINGLIGHT

Thelowoilwarninglight(9)islocatedontheinstrumentpaneljusttotheleftofthesteeringcolumn(Figure7).Ifthe

warninglightcomeson,oilshouldbecheckedandaddedtotheengineasnecessarybeforevehicleusecontinues.

Thevehicleshouldneverbedrivenwhenthelowoilwarninglightremainslit.Ifthewarninglightcomesonandoff,the

vehiclemaybedriven,butoilshouldbeaddedattherstopportunity.Iftheoilleveliscorrectandthewarninglight

remainslit,haveatrainedtechniciancheckthevehicle.SeefollowingCAUTION.

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage15

Roll-OverProtectiveStructureandSeatBelts

CAUTION

•Failuretoaddoilimmediatelywhenthelowoilwarninglightstaysonmayresultinpermanent

enginedamage.

FUELGAUGE/HOURMETER

Thefuelgaugeandhourmeter(8)arehousedtogetherontherightsideoftheinstrumentpanel(Figure7).Thefuel

gaugeoperateswhenthekeyswitchisintheONpositionandallowstheoperatortomonitorthefuellevelinthevehicle.

Thehourmeteroperatesonlywhentheengineisrunning,andshouldbeusedbythetrainedtechniciantotrackvehicle

usageanddeterminewhenperiodicserviceproceduresarerequired.SeePeriodicServiceScheduleonpage30.

HEADLIGHTCONTROL

Theheadlightcontrol(12)islocatedontheleftsideoftheinstrumentpanel(Figure7).Presstheheadlightrocker

switchtoturntheheadlightonoroff.SeefollowingNOTE.

NOTE:Usingtheheadlightsforextendedperiodswhiletheengineiseitherofforidlingwilldischargethebattery.

ELECTRICBEDLIFT

VehicleswithElectricBedLiftOption

Theelectricbedliftswitch(13)islocatedontheinstrumentpaneltotheleftofthekeyswitch(Figure7).See

followingNOTE.

NOTE:Removecargobeforeraisingthebed.

Toliftthebed,pushupandholdtherockerswitchintheupperposition.Releasetheswitchtostoptheliftingoperation.

Toclosethebed,pressdownandholdtheswitchinthelowerposition.Thebedliftwillmakealoudclickingsoundto

signalthatthebedisintherestposition.

HIGH-TEMPERATUREWARNINGLIGHT(DIESELVEHICLESONLY)

Thehigh-temperaturewarninglight(10)islocatedontheinstrumentpaneltotheleftofthesteeringcolumn,next

tothelowoilwarninglight(9)(Figure7).Thedieselengineisliquid-cooled;iftheenginecoolanthasexceededits

normalsafeoperatingtemperature,thewarninglightwillilluminate.Ifthewarninglightcomeson,stopthevehicleand

allowittoidleforapproximatelyveminutesbeforestoppingtheengine.ContactaHusqvarnadealer/distributorora

trainedtechnician.SeefollowingWARNING.

WARNING

•Allowtheenginetocoolbeforeservicingtheenginecoolantsystem.Enginecoolantcancause

severeburns.

ROLL-OVERPROTECTIVESTRUCTUREANDSEATBELTS

TheHusqvarnaHUV5420DXvehiclesareequippedwithaRoll-OverProtectiveStructure(ROPS)andseatbeltsfor

eachoccupant.SeefollowingWARNING.

Page16HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

Roll-OverProtectiveStructureandSeatBelts

WARNING

•TheROPSmustbeproperlyinstalledbeforeoperatingthevehicle.Husqvarnastronglyurgesthatthe

vehicle’soccupantsbeproperlyrestrainedatalltimeswiththeseatbeltsprovided.

Pregnantwoman:Consultyourdoctorforspecicrecommendations.Theseatbeltshouldbewornsecurelyand

aslowaspossibleoverthehipsandnotonthewaist.

Injuredperson:Dependingontheinjury,rstcheckwithyourdoctorforspecicrecommendations.

Tosecuretheseatbelt,situpstraightandwellbackintheseat.Pulltheseatbeltoutoftheretractorandinsertthe

tabintothebuckle.Aclickwillbeheardwhenthetablocksintothebuckle.Positionthelapbeltaslowaspossible

onthehips–notonthewaist.

Theretractorwilllockthebeltduringasuddenstop.Italsomaylockiftheoccupantleansforwardtooquickly.Aslow,

easymotionwillallowthebelttoextend,andtheoccupantcanmovefreely.Iftheseatbeltcannotbepulledoutofthe

retractor,rmlypullthebeltandreleaseit.Itshouldthenpullsmoothlyoutoftheretractor.

Toreleasetheseatbelt,pressthebucklereleasebutton(1)andallowthebelttoretract(Figure9).Ifthebeltdoesnot

retractsmoothly,pullitoutandcheckforkinksortwists.Thenmakesureitremainsfreeoftwistsasitretracts.

1

194

Figure

9Releaseseatbelt

WARNING

•DonotoperatethevehiclewiththeROPSremoved.Doingsocouldresultinpropertydamage,

personalinjury,ordeath.

•DonotremoveormodifyanycomponentoftheROPSstructure.Doingsowillresultinvoidingthe

ROPScerticationandcouldweakentheROPS,resultinginseriousinjuryordeath.

•DonotoperatethevehicleiftheROPSisdamaged.IftheROPSisdamaged,replacethestructure.

Donotattemptrepair.

•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent

injuryintheeventofsuddenbraking,collision,orroll-over.

WARNINGCONTINUEDONNEXTPAGE

HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManualPage17

SeatLatchandAdjustment

WARNING

•Intheeventofaroll-over,donotattempttojumporotherwiseexitthevehicle.Remainseatedwith

seatbeltfastenedandwitharmsandlegsinsidethevehicle.

•Afterinsertingthetab,makesurethetabandbucklearelockedandthatthebeltisnottwisted.

•Loosettingseatbeltscouldincreasethechanceofinjuryduetoslidingunderthebeltifsudden

brakingshouldoccur.Keeptheseatbeltsnugandpositionedaslowonthehipboneaspossible.

•Useasingleseatbeltforonepersonatatime.Donotuseasingleseatbeltfortwoormorepeople–

thisincludeschildren.

•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat

onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda

seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.

•TheHusqvarnavehicleisnotdesignedtomeetchildseatcompatibilityrequirements.Children

requiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallawspertaining

tochildsafety.

CAUTION

•Becarefulnottodamagetheseatbeltwebbingorhardware.

•Inspecttheseatbeltsystemperiodically.Checkforcuts,fraying,andlooseparts.Damagedparts

shouldbereplacedimmediately.Donotdisassembleormodifythesystem.

•Keepseatbeltscleananddry.Ifcleaningisnecessary,useamildsoapandlukewarmwatersolution.

Donotusebleach,dyeorabrasivecleanersastheymayseverelyweakentheseatbelts.

•Donotinsertcoins,clip,etc.inthebuckleasthismaypreventthetabfromlockingintothebuckle

properly.

•Iftheseatbeltdoesnotfunctionnormally,contactyourdealer/distributorortrainedtechnician

immediately.Donotoccupytheseatuntiltheseatbeltisrepaired.

SEATLATCHANDADJUSTMENT

Thevehicleseat(s)arehingedtoalloweasyaccesstotheenginecompartment.Toraisetheseatbottom,graspthe

rearsideoftheseatbottom,andpullrmlyinaforward/upwarddirection.SeefollowingWARNING.

WARNING

•Makesureseathingesandlatchesaresecurelyengagedbeforeoperatingthevehicle.

Vehicleswithbucketseatoption:

Thedriver-sidebucketseatisadjustableandcanbemovedforwardorbackwardtoaccommodatethedriver.Toadjust

thisseat,pushtheleverlocatedunderthedriverseattotheleft(towardsoutsideofthevehicle).Positiontheseat,and

returnthelevertoitsoriginalposition.SeefollowingWARNING.

WARNING

•Donotadjustthedriver-sideseatwhilethevehicleisinmotion.

Toadjustthepassenger-sideseat

1.Removetheseatfromthevehicle.

2.Removethefourboltsandwashersfromthebottomoftheseatmountingplate.

3.Alignthemountingplateholeswithholesintheseattoachievethedesiredseatposition.

Page18HUV5420DXAll-WheelDriveCEMarkDieselVehicleOwner’sManual

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Husqvarna HUV 5420 DX User manual

Husqvarna HUV 5420 DX User manual

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