Henny Penny HI-3 User manual

FMO

I-

4

92

Henny Penny

LIMITED WARRANTY FOR HENNY PENNY APPLIANCES

Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the

original purchaser only for Henny Penny appliances and replacement parts:

NEW EQUIPMENT:

Any part of a new appliance, except lamps and fuses, which proves to be

defective in material or workmanship within two (2) years from date of original installation, will be

repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To

validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten

(10) days after installation.

REPLACEMENT PARTS:

Any appliance replacement part, except lamps and fuses, which proves to

be defective in material or workmanship within ninety (90) days from date of original installation will be

repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.

The warranty for new equipment and replacement parts covers only the repair or replacement of the defective

part and does not include any labor charges for the removal and installation of any parts, travel or other expenses

incidental to the repair or replacement of a part.

EXTENDED FRYPOT WARRANTY:

Henny Penny will replace any frypot that fails due to manufacturing or

workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover

any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.

0 TO 3 YEARS:

During this time, any frypot that fails due to manufacturing or workmanship

issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a

new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

3 TO 7 YEARS:

During this time, any frypot that fails due to manufacturing or workmanship

issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to

install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal

sensors, high limits, fittings, and hardware, will be the responsibility of the owner.

Any claim must be represented to either Henny Penny or the distributor from whom the appliance was

purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written

consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.

THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY

FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY

(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE

AVAILABLE.

The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or

abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE

LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE

EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME

FOR IT ANY OTHER OBLIGATION OR LIABILITY.

Section 1. INTRODUCTION

.................................................................................................................

l-l

l-l.

Island Warmers ..........................................................................................................

l-l

l-2.

Features .....................................................................................................................

l-l

l-3.

Assistance.. ................................................................................................................

l- 1

l-4.

Model Variations .......................................................................................................

l-l

l-5.

Safety

.........................................................................................................................

l-2

Section 2. INSTALLATION

...................................................................................................................

2-l

2-l.

ntroduction ...............................................................................................................

2- 1

2-2.

Unpacking

.................................................................................................................

2-l

2-3.

Electrical Connection ................................................................................................

2-2

2-4.

Electrical Data Table .................................................................................................

2-2

Section 3. OPERATION

.........................................................................................................................

3-l

3-1.

Introduction ...............................................................................................................

3-l

3-2.

start-up .....................................................................................................................

3- 1

3-3.

Operating with Product

.............................................................................................

3-1

3-4.

Shut Down and Clean Up

..........................................................................................

3-2

3-5.

Operating Controls ....................................................................................................

3-2

Section 4. TROUBLESHOOTING

........................................................................................................

4-1

.+.u

4-l.

Introduction ...............................................................................................................

4-l

4-2. Troubleshooting

.........................................................................................................

4-1

Set tion 5. MAINTENANCE

..................................................................................................................

5-l

5-1.

Introduction ...............................................................................................................

5- 1

5-2.

Test Instruments ........................................................................................................

5-l

5-3.

Fuse ...........................................................................................................................

5-l

5-4.

Radiant Heaters ...................................................

. ..................................................... 5-2

5-5.

Light Socket ..............................................................................................................

5-2

5-6.

Air Heaters ................................................................................................................

5-3

5-7.

Power Switch .............................................................................................................

5-3

5-8.

Infinite Regulator ......................................................................................................

5-4

5-9,

High Limit .................................................................................................................

5-5

5- 10.

Front Glass Removal .................................................................................................

5-6

5- 11.

Slide Glass Removal .................................................................................................

5-7

5- 12.

Cooling Fans .............................................................................................................

5-7

5-13. Contactor

...................................................................................................................

5-8

Section 6. PARTS INFORMATION .......................................................................................................

6-l

6-l.

Introduction

...............................................................................................................

6-l

6-2.

Genuine Parts

............................................................................................................

6-1

6-3.

When Ordering Parts

.................................................................................................

6-l

6-4. Prices

.........................................................................................................................

6-l

6-5.

Delivery

.....................................................................................................................

6-1

6-6.

Warranty

....................................................................................................................

6-1

I

Henny Penny Model HI-3/5

SECTION 1. INTRODUCTION

1-1. ISLAND WARMERS The Henny Penny Island Warmer is a basic unit of food pro-

cessing equipment used to display the food product and maintain

the temperature of hot foods in a commercial food service

operation. Henny Penny’s even heat process creates the ideal

environment to maintain the taste and quality of freshly-cooked

foods.

1-2. FEATURES • Radiant heat over each well

• Air heating elements under pans

• Incandescent lighting for attractive food presentation

• Self-service access to both sides

1-3. ASSISTANCE Should you require outside assistance, just call your local,

independent distributor maintained by Henny Penny Corporation.

In addition, feel free to contact our corporate headquarters in

Eaton, Ohio. Dial 1-800-417-8405 or 937-456-8405.

1-4. MODEL VARIATIONS This manual covers the HI-3, three well island warmer, and the

HI-5, five well island warmer.

Model Number Product Number

HI-3 05696

HI-5 05695

498 1-1

The only way to ensure safe operation of the Henny

Penny Island Warmers is to fully understand the proper

installation, operation and maintenance procedures.

The instructions in this manual have been prepared to

aid you in learning the proper procedures. Where

information is of particular importance or is safety

related, the words NOTE, CAUTION, or WARNING

are used. Their usage is described below.

The word NOTE is used

important information.

light especially

The word CAUTION is used to alert you to a

procedure that, if not performed properly, may damage

the unit.

word WARNING is used to alert you to a

:edure that, if not performed properly, may cause

onal injury.

1-2

SECTION 2. INSTALLATION

2-1. INTRODUCTION This section provides the installation instructions for the Henny

Penny Island Warmer.

NOTE

Installation of this unit should be performed only by a

qualified service technician.

Do not puncture the skin or glass of the Island Warmer with

drills or screws, as component damage or electrical shock

could result.

2-2. UNPACKING The Henny Penny Island Warmer is tested, inspected and

expertly packed to insure arrival at its destination in the best

possible condition. The unit has been bolted to a wooden skid.

All items have been packed and taped inside of the unit. The

warmer is then packed inside a triple wall corrugated carton

with sufficient padding to withstand normal shipping treat-

ment. Any shipping damages should be noted in presence of

delivery agent and signed prior to his or her departure.

To remove the Island Warmer from the carton, you

should:

1. Carefully cut banding straps.

2. Open flaps of carton and remove packing.

3. Lift carton from unit.

4. Remove four bolts mounting the warmer to the skid.

5. If installing the unit to a base, use the bolts provided, to

mount the unit to the base.

6. Unpack doors, and pan supports and install.

7. The Island Warmer is now ready for location and set-up.

Henny Penny Model HI-3/5

498 2-1

-he Island Warmer is available from the factory wired

or 120/208-240 volts (domestic), or 230 volt and 400

rolt (international), single or three phase, 3 or 4 wire

11~s ground (includes neutral). The proper power

ervice cable is provided with domestic units, but not

In international units.

Yhe unit must be adequately and safely grounded.

Lefer to local electrical codes for correct grounding

brocedures.

i separate disconnect switch with proper capacity

uses or breakers must be installed at a convenient

ocation between the unit and the power source.

vlodel--- -

Volts

Phase Watts Amps Wires

HI-3

HI-5

I-5

HI-5

HI-3

HI-5

120/208

1

2400

11.0 3+G

120/208

3 2400

8.0 4+G

1201240

1 2600

11.0 3+G

,.,\.

120/240

3 2600

7.5 4+G

120/208

1 3900

18.0 3+G

1201208

3 3900

13.0 4+G

1201240

1

4200

17.5 3+G

120/240

3

4200

12.0 4+G

230

1

2600

11.3 4+G

400

3 4200

7.8 4+G

rhis section provides the daily operating procedure for

rour Island Warmer. Read Section 1 and this Section

yefore operating the cabinet. Also, refer to Section 2

o be sure the cabinet has been properly installed. The

trrangement of this Section is:

s Illustrations and explanation of all operating

controls.

8 Step-by-step operating procedures.

m Daily maintenance procedures.

3efore using, the Henny Penny Island Warmer should

>e thoroughly cleaned as indicated in the cleaning

section of this manual.

Vormal Operation

1. Turn Power Switch to “ON” position.

2. Insert pans into pan supports.

3. Turn the air and radiant heat infinite regulators to

the desired settings.

4. Allow approximately 30 minutes preheat time.

1. Rotate food from front to back.

2. When using prepackaged foods, place containers

directly under upper heating elements for maximum

holding time. Upper heat may need to be increased

slightly.

3. Foods that do not hold heat as well as others include

items like chicken and noodles, Salisbury steak,

escalloped apples and small sized fried food (fried

mushrooms, french fries and some types of cheese

sticks).

4. Foods that hold heat better than others include

lasagna, fruit cobblers and some types of macaroni

and cheese.

Holding properties of a given food vary according to

quality and recipe brand, but it is recommended

that

no food products be held for over 2 hours.

1. Remove all power from unit by unplugging the cord

or turning off the wall circuit breaker.

2. Allow unit to cool before cleaning.

3. Remove well cover, and clean with soap and water

at sink.

4. Clean all surfaces with a soft cloth, soap, and water.

DC NOT USE ABRASIVE CLEANERS.

5. Clean around electrical controls and components

with a damp cloth.

6. Clean glass with a non-streaking liquid glass

cleaner. DO NOT USE ABRASIVE CLEANER.

3-l

3-1

3-2

1

Contactor

This is the relay that directs power to the

heaters.

2

Air Heaters

The air heaters are located in the base of the

unit, and are regulated by an infinite switch.

3

High Limit Thermostat The high limit thermostat is a safety device in

case of over-heating, mounted to the base,

behind the control panels and access panels.

4

Radiant Heaters

The radiant heaters are short tubular heaters

mounted in reflectors in ceiling panel.

5

Light Bulbs

The light bulb is a 60 watt rated bulb that is

Teflon coated.

6

Lamp Socket

The lamp socket is a high temperature ceramic

socket for holding the light bulb.

7 Power Switch

The power switch is used to turn on the light

bulbs.

lighting and heating circuit. The fuse is a 15

limit will open shutting off the heat. The

access panel must be removed and the high

6

8

Refer to maintenance procedures in Section 5 to safely

rhis section provides troubleshooting information in

he form of an easy to read table.

f a problem occurs during the first operation of a new

:abinet, recheck the installation, see Section 2 of this

nanual .

3efore troubleshooting always recheck the operating

Jrocedure per Section 3 of this manual.

To isolate a malfunction proceed as follows:

1. Clearly defme the problem (or symptom).

2. Locate the problem in the troubleshooting table.

3. Review all possible causes, then one-at-a time work

through the list of corrections until the problem is

solved.

Product not holding

s

I* Product held too long

temperature

-L

4 Radiant heat too low

0 Radiant heat not working

* Air heat too low

8 Air heaters not working

0 High limit opened

L

B Only hold product for

recommended times

* Turn to a higher setting

* Check radiant heaters as per

maintenance section on radiant

heaters

* Turn to a higher setting

Q Check air heaters as per

maintenance section on air heaters.

a Check cooling fans

e Check high limits

A. Lights will not turn on

0 Defective fuse

0 Faulty switch

0 No neutral supplied in field

wiring

e Loose or defective wiring

c Check fuse and replace if necessary

0 Check switch and replace if

necessary

a Check field wiring to be sure a true

neutral has been connected

e Check wiring and repair or replace

if necessary

c-l

B. Not all lights turn on

A. Radiant heat not working

B. Air heat not working

k Faulty light bulb

3 Faulty light socket

b Faulty switch

’ Faulty infinite regulator

) Faulty power switch

p Faulty heater

1 Faulty contactor

High limit opened

-

Faulty infinite regulator

Faulty power switch

Faulty heater

Faulty contactor

- High limit opened

@

N

0

Replace with recommended bulb

a

Replace socket as per maintenance

section on light sockets

8

Check switch and replace if

necessary

9

Replace infinite regulator as per

maintenance section on infinite

regulator.

m

Check switch and replace if

necessary

m

Check heater and replace if

necessary

*

Check contactor and replace if

necessary

0 Check cooling fans

e Check high limits (Reset)

m

Replace infinite regulator as per

.-._

maintenance section on infinite

regulator

0

Check switch and replace if

necessary

0

Check heater and replace if

necessary

0

Check contactor and replace if

necessary

* Check cooling fans

*

Check high limits (Reset)

Ihis section provides procedures for the check out and

yeplacement of the various parts used within the

:abinet. Before replacing any parts, refer to Section 4

Troubleshooting. It will aid you in determining the

:ause of the malfunction.

You may want to use two test instruments to check the

:lectric components.

1. A continuity light

2. An Ohm Meter

When the manual refers to the circuit being closed, the

:ontinuity light will be illuminated or the ohm meter

should read zero unless otherwise noted.

When the manual refers to the circuit being open, the

;ontinuity light will not illuminate or the ohm meter

will read 1 (one) or infinite resistance.

A continuity tester c

used to check coils.

1. Remove electrical power supplied to the unit.

Ilace the power switch in the off position, and unplug

mit, or turn off the wall circuit breaker. Failure to do

his could result in electrical shock.

!. Open the control panel cover and locate both fuse

holders.

i. Unscrew the caps, counterclockwise, and pull fuses

from holders.

1.

Place leads of meter on each end of the fuses, and

check for continuity on both fuses.

If one shows an

open circuit, replace it with a 15 amp. fuse (I-P no.

EF02-007).

enny Benny

1. Remove electrical power supplied to the unit.

Place the power switch in the off position, and unplug

unit, or turn off wall circuit breaker.

Failure to do this

could result in electrical shock.

2. Remove screws from access panel on both sides of

radiant heater and let light socket and heater hang

down.

I

3. Remove screw from inner side of access panel.

4. Remove wires from heater and pull radiant heater

from panel.

5. Install new radiant h

The radiant heaters are paired and wired in

series. If one heater is bad, two won’t heat.

I

1. Remove electrical power supplied to the unit.

“,d

Place the power switch in the off position, and unplug

unit, or turn off wall circuit breaker.

Failure to do this

could result in electrical shock.

2. Remove screws from access panel on both sides of

light socket, as shown above in section 5-4, step 2.

3. Remove wires from light socket.

4. Depress retainer on light socket and push through

panel.

I

5. Install new light socket.

§-

s

#“=n )

I

1. Remove electrical power supplied to the unit.

Place the power switch in the off position, and unplug

unit, or turn off wall circuit breaker. Failure to do this

could result in electrical shock.

2. Remove pans and pan supports from unit.

3. Remove heater screws from inside of well.

4. Pull heater terminals out into interior of unit to

access wires.

5. Remove wires from heater and pull heater from

unit.

I

6. Install new heater.

I

1. Remove electrical power supplied to the unit.

Place the power switch in the off position and unplug

unit, or turn off wall circuit breaker.

Failure to do this

could result in electrical shock.

2. Open control panel cover and remove the four

screws securing the control panel.

3. Pull control panel out to access back of switch. Pull

and label the wires of switch.

enny

4. Check across top and bottom terminals for

continuity. With the switch in the ON position,

the circuit should be closed. If not, replace switch

by following the next steps.

5. Push in on the tabs at the ends of the switch and pull

switch out from front of the control panel.

6. Replace with new switch.

I

1. Remove electrical power supplied to the unit.

Place the power switch in the off position, and unplug

unit, or turn off wall circuit breaker. Failure to do this

could result in electrical shock.

~

2. Open control panel cover and remove the four

screws securing the control panel.

3. Pull control panel out to access back of regulator.

Pull and label wires from regulator.

4. Pull out on regulator knob and remove the knob

from front of control panel.

5. Using a 5/8 wrench unscrew the nut, on the front of

the control panel, securing the regulator, and

remove the regulator.

6. Install new infinite regulator.

1. Remove electrical power supplied to the unit.

Place the power switch in the off position and unplug

unit, or turn off wall circuit breaker. Failure to do this

could result in electrical shock.

2. Open the control panel cover and remove the four

screws securing the access panel, and remove panel.

3. Pull wires from high limit and check for

continuity across the terminals on the high limit. If

meter shows open circuit, with the unit cooled

down, replace the high limit, following the next

steps.

4. Remove the two nuts securing the high limit and

pull high limit from unit.

I

5. Install new high limit.

The cooling fan high limits are located behind the

access panels in the center of the unit, one on each

side.(See photo). These high limits must be manually

reset. Then test high limits, as per above steps. Make

sure fans are functioning properly also.

Il. Using a flat blade screwdriver, remove both end

panels

2. Using a Phillips head screwdriver, remove the

I

screws securing the inner panel on the control end.

I

and remove panel.

3. Remove nuts securing the hinge brackets and

remove brackets.

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