Table of Contents
1 Safety
1.1 General conditions 8
1.2 Personnel and organizational requirements 9
1.3 Transport 10
1.4 Safety regulations for startup and operation 11
1.5 Explosion hazard when removing
inspection port cover on engine 12
1.6 Safety regulations for maintenance and
repair work 13
1.7 Auxiliary materials, fire prevention and
environmental protection 16
1.8 Conventions for safety instructions in the
text 19
2 General Information
2.1 Engine side and cylinder designations 20
2.2 Product description 21
2.3 Engine layout 28
3 Technical Data
3.1 8V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 30
3.2 8V 4000 M70 engine data: engine-mounted
heat exchanger, IMO 33
3.3 12V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler 36
3.4 12V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler 39
3.5 12V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2 42
3.6 12V 4000 M70 engine data: separate heat
exchanger, EPA stage 2 45
3.7 16V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 48
3.8 16V 4000 M70 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 51
3.9 16V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler 54
3.10 16V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler 57
3.11 16V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2 60
3.12 16V 4000 M70 engine data: separate heat
exchanger, EPA stage 2 63
3.13 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 66
3.14 12V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 69
3.15 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45° 72
3.16 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 75
3.17 16V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 78
3.18 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45° 81
3.19 Firing order 84
3.20 Engine – Main dimensions 85
4 Operation
4.1 LOP – Controls 86
4.2 Putting the engine into operation after
extended out-of-service periods (>3
months) 88
4.3 Putting the engine into operation after
scheduled out-of-service-period 89
4.4 Tasks after extended out-of-service periods
(>3 weeks) 90
4.5 Checks prior to start-up 91
4.6 Fuel treatment system – Putting into
operation 92
4.7 Starting the engine from LOP 94
4.8 Starting the engine at the BlueLine
automation system (control stand) 95
4.9 Fuel treatment system – Switching on 96
4.10 Operational checks 97
4.11 Clutch – Engaging from LOP 98
4.12 Clutch – Disengaging from LOP 99
4.13 Waterjet – Flushing from LOP (optional) 100
MW15412/05E 2011-11 | Table of Contents | 5
DCL-ID: 0000014255 - 002