Kubota B1220 Workshop Manual

Category
Engine
Type
Workshop Manual

This manual is also suitable for

WORKSHOP MANUAL
TRACTOR
B1220,B1620,B1820
KiSC issued 07, 2011 A
TO THE READER
This Workshop Manual tells the servicing personnel about the mechanism, servicing and
maintenance of the B1220, B1620 and B1820. It contains 4 parts: "Information", "General",
"Mechanism" and "Servicing".
Q Information
This section contains information below.
• Safety First
• Safety Label
• Specification
• Dimension
Q General
This section contains information below.
• Engine Identification
• Model Identification
• General Precautions
• Maintenance Check List
• Check and Maintenance
• Special Tools
Q Mechanism
This section contains information on the structure and the function of the unit. Before you continue
with the subsequent sections, make sure that you read this section.
Refer to the latest version of Workshop Manual (Code No. 9Y021-01870 / 9Y021-18200) for the
diesel engine / tractor mechanism that this workshop manual does not include.
Q Servicing
This section contains information below.
• Troubleshooting
• Servicing Specifications
• Tightening Torques
• Checking, Disassembling and Servicing
All illustrations, photographs and specifications contained in this manual are of the newest
information available at the time of publication.
KUBOTA reserves the right to change all information at any time without notice.
Since this manual includes many models, information or illustrations and photographs can show
more than one model.
February, 2009
© KUBOTA Corporation 2009
KiSC issued 07, 2011 A
I INFORMATION
KiSC issued 07, 2011 A
CONTENTS
1. SAFETY FIRST .............................................................................................................................. I-1
2. SAFETY DECALS .......................................................................................................................... I-4
3. SPECIFICATIONS.......................................................................................................................... I-6
4. TRAVELING SPEEDS.................................................................................................................... I-7
5. DIMENSIONS ................................................................................................................................. I-8
INFORMATION
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-1
(EU)
1. SAFETY FIRST
WSM000001INI0001US1
BEFORE YOU START SERVICE
• Read all instructions and safety instructions in this
manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a stable and level ground, and
set the parking brake.
• Lower the implement to the ground.
• Stop the engine, then remove the key.
• Disconnect the battery negative cable.
• Hang a "DO NOT OPERATE" tag in the operator
station.
WSM000001INI0010US1
START SAFELY
• Do not do the procedures below when you start the
engine.
– short across starter terminals
– bypass the safety start switch
• Do not alter or remove any part of machine safety
system.
• Before you start the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
• Do not start the engine when you stay on the ground.
Start the engine only from operator's seat.
WSM000001INI0015US0
SAFETY FIRST
• This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the
machine itself to warn of the possibility of personal injury. Read these instructions carefully.
• It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER
• Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
• Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
IMPORTANT
• Indicates that equipment or property damage could result if instructions are not followed.
NOTE
• Gives helpful information.
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-2
(EU)
OPERATE SAFELY
• Do not use the machine after you consume alcohol
or medication or when you are tired.
• Put on applicable clothing and safety equipment.
• Use applicable tools only. Do not use alternative
tools or parts.
• When 2 or more persons do servicing, make sure
that you do it safely.
• Do not operate below the machine that only a jack
holds. Always use a safety stand to hold the
machine.
• Do not touch the hot parts or parts that turn when the
engine operates.
• Do not remove the radiator cap when the engine
operates, or immediately after it stops. If not, hot
water can spout out from the radiator. Only remove
the radiator cap when it is at a sufficiently low
temperature to touch with bare hands. Slowly loosen
the cap to release the pressure before you remove it
fully.
• Released fluid (fuel or hydraulic oil) under pressure
can cause damage to the skin and cause serious
injury. Release the pressure before you disconnect
hydraulic or fuel lines. Tighten all connections before
you apply the pressure.
• Do not open a fuel system under high pressure.
The fluid under high pressure that stays in fuel lines
can cause serious injury. Do not disconnect or repair
the fuel lines, sensors, or any other components
between the fuel pump and injectors on engines with
a common rail fuel system under high pressure.
• Put on an applicable ear protective device (earmuffs
or earplugs) to prevent injury against loud noises.
• Be careful about electric shock. The engine
generates a high voltage of more than DC100 V in
the ECU and is applied to the injector.
WSM000001INI0012US1
PREVENT A FIRE
• Fuel is very flammable and explosive under some
conditions. Do not smoke or let flames or sparks in
your work area.
• To prevent sparks from an accidental short circuit,
always disconnect the battery negative cable first
and connect it last.
• The battery gas can cause an explosion. Keep the
sparks and open flame away from the top of battery,
especially when you charge the battery.
• Make sure that you do not spill fuel on the engine.
WSM000001INI0005US1
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-3
(EU)
KEEP A GOOD AIRFLOW IN THE WORK AREA
• If the engine is in operation, make sure that the area
has good airflow. Do not operate the engine in a
closed area. The exhaust gas contains poisonous
carbon monoxide.
WSM000001INI0006US1
DISCARD FLUIDS CORRECTLY
• Do not discard fluids on the ground, down the drain,
into a stream, pond, or lake. Obey related
environmental protection regulations when you
discard oil, fuel, coolant, electrolyte and other
dangerous waste.
WSM000001INI0007US1
PREVENT ACID BURNS
• Keep electrolyte away from your eyes, hands and
clothing. Sulfuric acid in battery electrolyte is
poisonous and it can burn your skin and clothing and
cause blindness. If you spill electrolyte on yourself,
clean yourself with water, and get medical aid
immediately.
WSM000001INI0008US1
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher ready at all
times.
• Keep the emergency contact telephone numbers
near your telephone at all times.
WSM000001INI0009US1
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-4
(EU)
2. SAFETY DECALS
The following safety decals (pictorial safety labels) are installed on the machine. If a decal becomes
damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.
WSM000001INI0014US0
9Y1210272INI0001US0
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-5
(EU)
9Y1210272INI0002US0
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-6
(EU)
3. SPECIFICATIONS
NOTE
• *Manufacture's estimate
The company reserves the right to change the specifications without notice.
9Y1210272INI0003US0
Model B1220D B1620D B1820D B1820DS
PTO power* 7.0 kW (9.5 HP) 9.2 kW (12.5 HP) 10.7 kW (14.5 HP)
Engine
Maker KUBOTA
Model Z482-D25 D722-D25 D782-D25 D782-D25P
Type Indirect injection. Vertical, water-cooled, 4cycle diesel
Number of cylinder 2 3
Bore and stroke 67.0 × 68.0 mm (2.60 × 2.70 in.) 67.0 × 73.6 mm (2.60 × 2.90 in.)
Total displacement 479 cm (189 in.) 719 cm (283 in.) 778 cm (306 in.)
Engine gross power* 8.8 kW (12.0 HP) 11.8 kW (16.0 HP) 13.2 kW (18.0 HP)
Rated revolution 3100 min
-1
(rpm) 2800 min
-1
(rpm)
Maximum torque
27.7 N·m
(2.82 kgf·m,
20.4 lbf·ft)
40.5 N·m
(4.1 kgf·m, 29.9 lbf·ft)
45.0 N·m
(4.6 kgf·m, 33.2 lbf·ft)
Battery 12 V, RC : 70 min, CCA : 400 A
Capacities
Fuel tank 14 L (3.7 U.S.gals, 3.1 Imp.gals)
Engine crankcase
(with filter)
1.6 L (1.7 U.S.qts,
1.4 Imp.qts)
2.4 L (2.5 U.S.qts, 2.1 Imp.qts)
Engine coolant 3.4 L (3.6 U.S.qts, 3.0 Imp.qts)
Transmission case 10.5 L (11.1 U.S.qts, 9.24 Imp.qts)
Dimensions
Overall length (with 3P) 2360 mm (92.91 in.)
Overall width 932 mm (36.7 in.) 927 mm (36.5 in.)
Overall height
(top of steering wheel)
1235 mm (48.62 in.) 1255 mm (49.41 in.)
Wheel base 1270 mm (50.00 in.)
Minimum ground clearance 250 mm (9.84 in.) 270 mm (10.6 in.)
Tread
Front 778 mm (30.6 in.) 767 mm (30.2 in.)
Rear 707 to 1035 mm (27.84 to 40.74 in.) 743 to 1035 mm (29.26 to 40.74 in.)
Weight 460 kg (1010 lbs) 510 kg (1120 lbs) 520 kg (1150 lbs)
Clutch Dry single plate
Travelling
system
Tires
Front 4.5 - 10 5 - 12
Rear 7 - 16 8 - 16
Steering Manual Power steering
Transmission Gear-shift, 6 forward and 2 reverse
Brake Wet disk type
Min. turning radius
(with brake)
1.8 m (5.9 feet)
Hydraulic unit
Hydraulic control system Up and down type control valve
Pump capacity 3P : 14.1 L (3.72 U.S.gals, 3.10 Imp.gals) / min.
3P :
14.1 L (3.72 U.S.gals,
3.10 Imp.gals) / min.
Power steering :
8.6 L (2.3 U.S.gals,
1.9 Imp.gals) / min.
3 point hitch SAE Category 1
Max. lift force
At lift points 430 kg (948 lbs) 540 kg (1190 lbs)
600 mm
behind lift
point
330 kg (728 lbs) 410 kg (904 lbs)
PTO system
Rear PTO
Shaft SAE 1-3/8, 6 splines
PTO / Engine
speed rpm
540 min
-1
(rpm) /
3082 min
-1
(rpm),
1000 min
-1
(rpm) /
3150 min
-1
(rpm)
540 min
-1
(rpm) / 2773 min
-1
(rpm),
1000 min
-1
(rpm) / 2722 min
-1
(rpm)
Mid PTO
(If equipped)
Shaft USA No. 5 (KUBOTA 10-tooth) involute spline
PTO / Engine
speed rpm
– 2500 min
-1
(rpm) / 2750 min
-1
(rpm)
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-7
(EU)
4. TRAVELING SPEEDS
B1220
B1620 and B1820
9Y1210272INI0004US0
Model B1220
Tire size (Rear) 7 - 16 Farm
Range gear
shift lever
Main gear
shift lever
km/h mph
Forward
1
Low
1 0.79 0.49
2 2 1.43 0.889
3 3 2.59 1.61
4
High
1 4.41 2.74
5 2 7.79 4.84
6
3 14.44 8.973
Max. speed
(at 3250 engine rpm)
15.14 9.408
Reverse
1 Low R/AR 1.06 0.659
2
High R/AR 5.91 3.67
Max. speed
(at 3250 engine rpm)
6.19 3.85
Model B1620 B1820
Tire size (Rear) 7 - 16 Farm 8 - 16 Farm
Range gear
shift lever
Main gear
shift lever
km/h mph km/h mph
Forward
1
Low
1 0.88 0.55 0.94 0.58
2 2 1.59 0.988 1.7 1.1
3 3 2.88 1.79 3.07 1.91
4
High
1 4.9 3 5.24 3.26
5 2 8.86 5.51 9.46 5.88
6
3 16.05 9.973 17.13 10.64
Max. speed
(at 2950 engine rpm)
16.91 10.51 18.05 11.22
Reverse
1 Low R/AR 1.18 0.733 1.26 0.783
2
High R/AR 6.57 4.08 7.01 4.36
Max. speed
(at 2950 engine rpm)
6.92 4.3 7.39 4.59
KiSC issued 07, 2011 A
INFORMATION
B1220, B1620, B1820, WSM
I-8
(EU)
5. DIMENSIONS
9Y1210272INI0005US0
KiSC issued 07, 2011 A
G GENERAL
KiSC issued 07, 2011 A
CONTENTS
1. TRACTOR IDENTIFICATION....................................................................................................... G-1
[1] MODEL NAME AND SERIAL NUMBER ................................................................................ G-1
[2] CYLINDER NUMBER............................................................................................................. G-2
2. GENERAL PRECAUTIONS.......................................................................................................... G-3
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING .................................... G-4
[1] WIRING .................................................................................................................................. G-4
[2] BATTERY ............................................................................................................................... G-6
[3] FUSE ...................................................................................................................................... G-6
[4] CONNECTOR ........................................................................................................................ G-6
[5] HANDLING OF CIRCUIT TESTER ........................................................................................ G-7
[6] COLOR OF WIRING ..............................................................................................................G-8
4. LUBRICANTS, FUEL AND COOLANT......................................................................................... G-9
5. TIGHTENING TORQUES........................................................................................................... G-11
[1] GENERAL USE SCREWS, BOLTS AND NUTS .................................................................. G-11
[2] STUD BOLTS ....................................................................................................................... G-11
[3] METRIC SCREWS, BOLTS AND NUTS .............................................................................. G-12
[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF
THREADS ............................................................................................................................ G-12
[5] PLUGS ................................................................................................................................. G-12
6. MAINTENANCE CHECK LIST ................................................................................................... G-13
7. CHECK AND MAINTENANCE ................................................................................................... G-17
[1] DAILY CHECK...................................................................................................................... G-17
[2] CHECK POINTS OF INITIAL 50 HOURS ............................................................................ G-18
[3] CHECK POINTS OF EVERY 50 HOURS ............................................................................ G-20
[4] CHECK POINTS OF EVERY 100 HOURS .......................................................................... G-23
[5] CHECK POINTS OF EVERY 200 HOURS .......................................................................... G-29
[6] CHECK POINTS OF EVERY 400 HOURS .......................................................................... G-30
[7] CHECK POINT OF EVERY 800 HOURS ............................................................................. G-32
[8] CHECK POINT OF EVERY 1500 HOURS ........................................................................... G-32
[9] CHECK POINT OF EVERY 3000 HOURS ........................................................................... G-32
[10]CHECK POINT OF 1 YEAR ................................................................................................. G-32
[11]CHECK POINTS OF 2 YEARS ............................................................................................ G-33
[12]OTHERS............................................................................................................................... G-36
8. SPECIAL TOOLS ................................................................................................................
....... G-39
[1] SPECIAL TOOLS FOR ENGINE.......................................................................................... G-39
[2] SPECIAL TOOLS FOR TRACTOR ...................................................................................... G-44
9. TIRES ......................................................................................................................................... G-49
[1] TIRE PRESSURE................................................................................................................. G-49
[2] TREAD ADJUSTMENT ........................................................................................................ G-50
(1) Front Wheels .................................................................................................................. G-50
(2) Rear Wheels................................................................................................................... G-51
[3] TIRE LIQUID INJECTION .................................................................................................... G-52
GENERAL
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-1
(EU)
1. TRACTOR IDENTIFICATION
[1] MODEL NAME AND SERIAL NUMBER
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number, ROPS serial number
and hour meter reading.
9Y1210272GEG0001US0
(1) Tractor Identification Plate
(2) Tractor Serial Number
(3) Engine Serial Number
(4) Hour Meter
[A] B1220
[B] B1620 and B1820
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-2
(EU)
[2] CYLINDER NUMBER
You can see the cylinder numbers of KUBOTA diesel engine in
the figure. The sequence of cylinder numbers is No. 1, No. 2 and
No. 3 and it starts from the gear case side.
WSM000001GEG0056US0
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-3
(EU)
2. GENERAL PRECAUTIONS
• When you disassemble, carefully put the parts in a clean area
to make it easy to find the parts. You must install the screws,
bolts and nuts in their initial position to prevent the reassembly
errors.
• When it is necessary to use special tools, use KUBOTA special
tools. Refer to the drawings when you make special tools that
you do not use frequently.
• Before you disassemble or repair machine, make sure that you
always disconnect the ground cable from the battery first.
• Remove oil and dirt from parts before you measure.
• Use only KUBOTA genuine parts for replacement to keep the
machine performance and to make sure of safety.
• You must replace the gaskets and O-rings when you assemble
again. Apply grease (1) to new O-rings or oil seals before you
assemble.
• When you assemble the external or internal snap rings, make
sure that the sharp edge (3) faces against the direction from
which force (2) is applied.
• When inserting spring pins, their splits must face the direction
from which a force is applied. See the figure left side.
• To prevent damage to the hydraulic system, use only specified
fluid or equivalent.
WSM000001GEG0092US0
(1) Grease
(2) Force
(3) Sharp Edge
(4) Axial Force
(5) Rotating Movement
(A) External Snap Ring
(B) Internal Snap Ring
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-4
(EU)
3. HANDLING PRECAUTIONS FOR ELECTRICAL
PARTS AND WIRING
To ensure safety and prevent damage to the machine and
surrounding equipment, heed the following precautions in handling
electrical parts and wiring.
IMPORTANT
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the customer
to do his or her own check and at the same time
recommend the dealer to perform periodic check for a fee.
• Do not attempt to modify or remodel any electrical parts
and wiring.
• When removing the battery cables, disconnect the negative
cable first. When installing the battery cables, connect the
positive cable first.
WSM000001GEG0062US1
[1] WIRING
• Securely tighten wiring terminals.
WSM000001GEG0063US1
• Do not let wiring contact dangerous part.
WSM000001GEG0064US1
• Repair or change torn or aged wiring immediately.
WSM000001GEG0065US1
(1) Negative Terminal (2) Positive Terminal
(1) Correct
(Securely Tighten)
(2) Incorrect
(Loosening Leads to Faulty Contact)
(1) Dangerous Part (Sharp Edge)
(2) Wiring (Incorrect)
(3) Wiring (Correct)
(4) Dangerous Part
(1) Aged
(2) Torn
(3) Insulating Vinyl Tape
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-5
(EU)
• Securely insert grommet.
WSM000001GEG0066US1
• Securely clamp, being careful not to damage wiring.
WSM000001GEG0067US1
• Clamp wiring so that there is no twist, unnecessary sag, or
excessive tension, except for movable part, where sag be
required.
WSM000001GEG0068US1
• In installing a part, take care not to get wiring caught by it.
WSM000001GEG0069US1
• After installing wiring, check protection of terminals and
clamped condition of wiring, only connect battery.
WSM000001GEG0070US1
(1) Grommet (A) Correct
(B) Incorrect
(1) Clamp
(Wind Clamp Spirally)
(2) Wire Harness
(3) Clamp
(4) Welding Dent
(1) Wiring
(2) Clamp
(A) Correct
(B) Incorrect
(1) Wiring (A) Incorrect
(1) Cover
(Securely Install Cover)
KiSC issued 07, 2011 A
GENERAL
B1220, B1620, B1820, WSM
G-6
(EU)
[2] BATTERY
• Take care not to confuse positive and negative terminal posts.
• When removing battery cables, disconnect negative cable first.
When installing battery cables, check for polarity and connect
positive cable first.
• Do not install any battery with capacity other than is specified
(Ah).
• After connecting cables to battery terminal posts, apply high
temperature grease to them and securely install terminal covers
on them.
• Do not allow dirt and dust to collect on battery.
CAUTION
• Take care not to let battery liquid spill on your skin and
clothes. If contaminated, wash it off with water
immediately.
• Before recharging the battery, remove it from the machine.
• Before recharging, remove cell caps.
• Do recharging in a well-ventilated place where there is no
open flame nearby, as hydrogen gas and oxygen are
formed.
WSM000001GEG0071US1
[3] FUSE
• Use fuses with specified capacity.
Neither too large or small capacity fuse is acceptable.
• Never use steel or copper wire in place of fuse.
• Do not install working light, radio set, etc. on machine which is
not provided with reserve power supply.
• Do not install accessories if fuse capacity of reserve power
supply is exceeded.
WSM000001GEG0072US1
[4] CONNECTOR
• For connector with lock, push lock to separate.
WSM000001GEG0073US1
• In separating connectors, do not pull wire harnesses.
• Hold connector bodies to separate.
WSM000001GEG0074US1
(1) Fuse
(2) Fusible Link
(3) Slow Blow Fuse
(A) Push
(A) Correct (B) Incorrect
KiSC issued 07, 2011 A
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Kubota B1220 Workshop Manual

Category
Engine
Type
Workshop Manual
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