Lutz Pump tube B200 Niro* Operating instructions

Lutz
Brand
Lutz
Model
Pump tube B200 Niro*
Type
Operating instructions

This manual is also suitable for

0698-501 B200 - 04/2023
Translation of the
original instructions
HORIZONTAL PUMP TUBE
for container (IBC)
Type
B200, SS 41-R MS
B200, PVDF 41-R MS
B200 PURE, SS 41-R MS
B200 Ex PURE, SS 41-R MS
en
Please read this manual before starting up!
To be retained for future reference.
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Fig. 2
Fig. 3
Fig. 4 Fig. 5
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Fig. 6
Fig. 7
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Table of Contents
1. Concerning this manual .................................................................................................................... 5
1.1 Terms ........................................................................................................................................ 5
1.2 Target groups ........................................................................................................................... 5
1.3 Associated applicable documents ............................................................................................ 5
1.4 Warnings and symbols ............................................................................................................. 6
1.5 Latest state ............................................................................................................................... 6
1.6 Copyright .................................................................................................................................. 6
2. Safety ................................................................................................................................................ 7
2.1 General safety information ...................................................................................................... 7
2.2 Proper use ................................................................................................................................ 8
2.3 Specicdanger ......................................................................................................................... 9
  2.3.1Explosionhazardareaorpumpingammableliquids .................................................... 9
2.3.2 Dangerous media ............................................................................................................ 9
2.3.3 Mechanical hazards ......................................................................................................... 9
3. Congurationandfunction ............................................................................................................ 10
3.1 Marking .................................................................................................................................. 11
3.2 Conguration ......................................................................................................................... 11
3.3 Function ................................................................................................................................ 11
4. Transport and storage .................................................................................................................... 12
4.1 Transport ................................................................................................................................ 12
4.2 Storage ................................................................................................................................... 12
5. Installation and connection ............................................................................................................ 12
5.1 Assembly of pump tube and motor ........................................................................................ 12
5.2 Fasten the pump tube to the container (IBC) ......................................................................... 13
5.3 Safe use .................................................................................................................................. 13
6. Operation ........................................................................................................................................ 14
6.1 Taking out of operation .......................................................................................................... 14
7. Maintenance and servicing ............................................................................................................. 15
7.1 Observance ............................................................................................................................. 15
7.2 Maintenance........................................................................................................................... 15
8. Repairs ............................................................................................................................................ 16
8.1 Sending the pump to the manufacturer ................................................................................. 16
9. Disposal .......................................................................................................................................... 16
10. Notes on explosion protection ........................................................................................................ 17
10.1 General ................................................................................................................................... 17
10.2 Marking .................................................................................................................................. 17
10.3 Special conditions ................................................................................................................... 17
10.4 Equipotentialbondingandearthing ...................................................................................... 18
10.5 Conductive hoses / hose connections .................................................................................... 19
10.6 Traceability ............................................................................................................................. 19
Annex ................................................................................................................................................ 20
EU Declaration of conformity ............................................................................................................... 22
UK Declaration of conformity ............................................................................................................... 23
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1. Concerning this manual
This manual
• is part of this product
• is valid for all mentioned series
• describes the safe and proper use in all operating stages
1.1 Terms
User: Single person or organisation who is using the products e.g. customer, user, assistant
1.2 Target groups
Target group Task
User ►Retain these operating instructions at the product’s place of use for
future reference.
►Demandthestatoreadandobservetheseinstructionsandthe
additional valid documents, in particular the safety information and
warnings.
►Observe additional regulations and instructions concerning the
plant.
Qualiedpersonnel,installer ►Read, observe and follow these instructions and the additional valid
documents, in particular the safety information and warnings.
Tab. 1: Target groups and their tasks
1.3 Associated applicable documents
Document Purpose
Operating instructions motor Safe and proper use of the motor.
Operating instructions container Safe and proper use of the container.
Supplementary operating instructions for additional delivered components
Tab. 2: Associated applicable documents and purpose
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1.4 Warnings and symbols
Warning Level of risk Consequences in case of
non-compliance
DANGER direct danger death or serious injury
WARNING possible direct danger death or serious injury
CAUTION possible dangerous situation Light physical injury
NOTICE possible dangerous situation damage of property
Tab.3:Warningsandconsequencesincaseofnon-compliance
Symbol Meaning
Safety information
► Comply with all measures that are marked with a safety sign to prevent injuries or
death.
iInformation / Recommendation
►What to do
→Cross reference
3Requirement
Tab. 4: Symbols and meaning
1.5 Latest state
Pleasendthelateststateofthisoperatinginstructionunderwww.lutz-pumpen.de.
1.6 Copyright
The content of this operating instruction and the images contained in them are subject to the copyright
protection of Lutz Pumpen GmbH.
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2. Safety
Themanufacturerwillnotbeheldresponsibleforanydamagesresultingfromnon-complianceofthe
overalldocumentation,inparticularfordamagesincaseofnon-complianceoftheoperatinginstructions.
2.1 General safety information
Observe following regulations before accomplishing all activities.
Product safety
Thepumpisconstructedinconformitywiththestateoftheartandapprovedsafety-relatedstandards.
Danger however can occur during use for life and health of the user or third parties or damage of the
pump and other material assets. Therefore:
• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and
hazards taking into account these instructions.
• Ensure that these instructions and all associated applicable documents are complete, legible, and
stored in a place that personnel can access at all times.
• Refrain from any manner of working that endangers personnel or uninvolved third parties.
• Inthecaseofasafety-relevantmalfunction,stopthepumpimmediatelyandenlistaresponsible
person to rectify the malfunction.
• In addition to the overall documentation, observe the statutory or other safety and accident preven-
tion regulations, as well as the valid standards and guidelines of the respective operating country.
Modications
Unless the manufacturer has provided its consent in writing, the manufacturer is not liable for interven-
tionsperformedbytheuser(modications)ontheproduct,suchasconversion,alteration,newdesign,
etc.Modicationsnotagreedwiththemanufacturermayhavethefollowingeects,amongothers:
• Functional impairments on the appliance or plant
• Damage to the appliance and other property damage
• Environmental damage
• Personal injuries right through to death
Duties of the operator
Safety-conscious working
• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and
hazards taking into account these instructions.
• Ensure observance and monitoring of:
- Properuse
- Statutoryorothersafetyandaccidentpreventionregulations
- Safetyprovisionsinhandlinghazardoussubstances
- Validstandardsandguidelinesintherespectivecountryofoperation
• Provideprotectiveequipment
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Personnel qualication
• Ensure that personnel tasked with work on the pump read and understood these instructions and all
associated applicable documents, particularly safety, maintenance and servicing information, before
they start work.
• Clarify responsibilities, competencies and monitoring of the personnel.
• Ensurethatallworkiscarriedoutbytechnicalqualiedpersonnelonly:
- Assembly,servicing,maintenancework
- Workontheelectrics
• Personnel to be trained must only work on the pump under the supervision of technical personnel.
Statutory warranty
• Duringtheguaranteeperiod,obtainthemanufacturer'spermissionformodications,maintenance
work or alterations.
• Use only original parts.
Duties of the personnel
• Observe the notices on the pump and maintain them in a legible state.
• Useprotectiveequipmentwherenecessary.
• Only perform work on the pump during downtime.
• Ensure that the motor is disconnected before you carry out assembly and maintenance work.
• Aftercompletingalltheworkonthemotor,remountthesafetydevicesinaccordancewithspecications.
2.2 Proper use
• The pump may only be installed horizontally.
• Only operate the pump outside the container.
• Thepumpmayonlybeusedtopumptheagreedliquids(→ contract data sheet, → Appendix,
table1-tableofmaterials).
• Ambienttemperature-20°Cupto40°C
• Dry running must be avoided.
- Ensurethatthepumpiscommissionedonlywithliquidandisneveroperatedwithoutpump
medium.
• Pumptubesdeliveredwithoutamotorrequirecompletiontoapumpunitinaccordancewiththe
specicationsofthemachinerydirective2006/42/EC.
If the product and supplied accessories are used for other purposes than the intended purpose, it is the
responsibilityoftheusertocheckthesuitabilityandadmissibility.Productusenotconrmedinwriting
by the manufacturer absolves the manufacturer of any liability.
Themanufacturerisnotliableforconsequencesofincorrecttreatment,use,maintenance,servicingand
operation of the appliance, as well as normal wear and tear. The same applies if faults arise from inter-
ventionorcongurationsonthepartoftheusernotconrmedbythemanufacturer.
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Prevention of obvious misapplication (examples)
• Observe and comply with the operating limits of the pump in terms of temperature, pressure,
delivery rate (→ Appendix, table 2; contract data).
• Thepowerconsumptionofthepumpincreaseswithincreasingdensityorviscosityoftheliquid.To
prevent an overload of the pump, coupling and motor, comply with the permissible viscosity and
density (→ Appendix, table 3, table 4). A lower density and viscosity is allowed.
• Whenpumpinguidscontainingsolids,maintainthelimitvaluesforsolidcontentsandgrainsize
(→ contract data sheet, technical description).
• Possiblechemicalreactionsofuidsandresultinghealthhazardsandmaterialdamagemustbe
considered.
• Motors may only be operated mounted to the pump tube (→ operating instructions motor).
• Pumpwithuniversalmotormustnotbeexposedtoweatherorbesplashedwithliquid.
• Use hoses only in perfect and tested condition (→ operating instructions hose lines).
• ForpumptubesmadeofPVDFfollowingapplies:
- Donotoperateinexplosionhazardarea.
- Donotpumpammableliquids.
2.3 Specic danger
2.3.1 Explosion hazard area or pumping ammable liquids
→ Chapter 10: Notes on explosion protection
• Onlyusepumptubesmadeofstainlesssteel(SS1.4571withmarkingII-/2GExhIIBT4GbX.
• Onlyuseexplosion-proofdrivemotors.
• Onlyoperatethepumpinlledcondition.
2.3.2 Dangerous media
• Whenpumpingdangerousmedia(e.g.hot,ammable,explosive,poisonous,dangeroustohealth)
observe safety regulations for handling hazardous substances.
• Consider the safety data sheet of the product.
• Alwayswearprotectiveequipmentwhenworkingonthepump.
2.3.3 Mechanical hazards
• Pumpprotrudesfromthecontainerandmustbeprotectedagainstmechanicalinuences.
• The pump must not be transported together with the container.
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3. Conguration and function
Fig. 1A
Fig. 1B
Pump outlet
G11/4“OT/Tri-ClampDN32
Hand wheel
Locking screw
Fastening for clips
Tri-Clamplocking
clamp DN 32
Tri-Clampconnecting
piece DN 40
Connection for
equipotentialbonding
Wing nut
Pump outlet
G 1 1/4” OT
Hand wheel
Wing nut
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3.1 Marking
1 Pump type
2 Serial number of the pump
3 Marking of explosion protection
4 Yearofconstructionofthepump(lasttwodigitsoftheserialnumbere.g.-22for2022)
5 CE marking
6 UKCA marking
3.2 Con guration
Acontainerpumpcomprisesadrivemotorandapumptube.Followingdierentversionsareavailable:
• Drive
- Universalmotor
- Compressedairmotor
- Explosionproofmotors
• Pump tube
- Material
 -Stainlesssteel(SS1.4571)
 -PVDF
- Sealing
with mechanical seal (MS)
- Types of impeller
axial impeller (R)
3.3 Function
Acontainerpumpisusedforfastandsafeemptyingortransferringofalltypesofliquidsfrommobile
containers. The motor can be removed from the pump tube. The pump is connected to the container via
an adapter. The pump made of stainless steel can also be connected via the clamp socket with a hose line
or pipe line.
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4. Transport and storage
4.1 Transport
Unpacking and checking condition of delivery
► Unpack the pump tube on receipt and check for transport damages.
► Report transport damages to the manufacturer immediately.
► Check that the consignment is complete as ordered.
4.2 Storage
! WARNING
Risk of injury and poisoning from dangerous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
► Complete emptying of pump tube.
► Store the pump at a protected and easy accessible place.
5. Installation and connection
! DANGER
Risk of injury and poisoning from dangerous liquids!
►Thevalvespoolonthecontainer(IBC)mayonlybeopenedifitisensuredthatpump,hoseandshut-o
valve are professionally mounted. When starting up, ensure leak tightness.
►Duringliquidremoval,thecontainer(IBC)mustbeadequatelyventilated.
► In case of dangerous media, an outlet tank must absolutely be provided.
►Pumpprotrudesfromthecontainerandmustbeinstalledawayfromthetracroute.
► Install an EMERGENCY OFF device outside the hazardous area.
5.1 Assembly of pump tube and motor
3Motorisswitchedo
3 Coupling to turn easily
► Connect the motor with the pump tube.
► Turn the motor slightly to ensure that the upper coupling engages in the coupling.
►Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread)(→ Fig. 2).
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5.2 Fasten the pump tube to the container (IBC)
3Ashut-odeviceisavailableonthecontainer.
3 A check valve is mounted on the pump outlet to prevent inadvertent emptying of the container.
3 When using nozzles, the container (IBC) must not be higher than the maximum operating pressure
allows.
► Screw the pump with wing nut at the outlet of the container. The pump outlet of the pump tube must
be levelled downwards. The pump is connected to the container via an adapter. Pump types made
of stainless steel can also be connected via the clamp socket with a hose line or pipe line (→ Fig. 3,
Item 1).
► Pump must be hung up with a clip (→ Fig. 3, item 2) in order to avoid overload at the container
outlet.Forstainlesssteelpumps,theclipisxedontheliftingeyeandforpumpsmadeofPVDFon
thehandwheel.Pumptypesmadeofstainlesssteelcanalsobermlyinstalledinapipelinewhichis
designed for the total weight of the pump (approx. 6 kg).
5.3 Safe use
Only put the pump into operation if:
3 Motor fastened properly on pump tube
3 Motor and pump tube not damaged
3 Pump screwed tightly to container
3Forpumpsmadeofstainlesssteel,thexingscrewsonthepumptubearetightenedrmly(→ Fig. 1A)
3 Suitable and tested pressure lines and connections are used
3Hoselinestightlyandrmlyconnectedtothepump
NOTICE
Damage of property as a result of dry running!
► Open the valve spool on the container (IBC).
► Container (IBC) must not contain any deposits.
► Do not subject the outrun piece to tension or pressure (→ Fig. 4).
► Limit the bending moment MB at the outrun piece to 30 Nm. Also observe the information for the
container outlet.
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6. Operation
3Allconnectionsandttingsareproperlytightened.
3Valvespoolonthecontainer(IBC)open.
! WARNING
Risk of injury and poisoning from dangerous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
► Observe the maximum operating pressure and operating temperature. At high operating pressure,
containers or hoses can burst or become loose.
►Supervisethepumptubeormonitorwithaowmonitoringdevice.
►Fillatanappropriatespeedtopreventsplashingoutofliquids.
►Allownozzleorcableendtodrainafterlling.Theremaystillbeliquidwhichwouldotherwiseowout
uncontrolled.
NOTICE
Damage of property as a result of dry running!
► Pump tube may never run dry.
6.1 Taking out of operation
! WARNING
Risk of injury and poisoning from dangerous liquids!
► Disconnect the pump motor from the mains power supply.
► Always close the valve spool on the container (IBC) before working on the pump.
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Collectanyresidualliquidescapingfromthepumpandhoselinesafelyanddisposeofitinanenviron-
mentally friendly fashion.
► Loosen clip, if necessary or remove mounting bracket.
► Release wing nut on the container.
►Pullopump.
! CAUTION
After removing the pump from the container, ngers can be injured by rotating parts!
► Disconnect the pump motor from the mains power supply.
► Do not reach into the suction opening of the pump.
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7. Maintenance and servicing
! WARNING
Risk of injury and poisoning from dangerous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
► Empty the pump tube and, if necessary, the hose line and the nozzle completely.
7.1 Observance
►Onlyuseanon-leakingpumptube:
 Thepumpmustbeswitchedoandrepairedimmediatelyifliquidleaksoutofthepumptubebelow
the handwheel (→ Fig. 5).
► If necessary, use leakage monitoring.
7.2 Maintenance
►Afterpumpingaggressive,tacky,crystallizingorcontaminatedliquidsthepumptubemustbeushed
and cleaned with an appropriate detergent. Follow the safety instructions for the detergent.
► Only clean pump tube and motor outside the explosion hazard area.
For cleaning the pump made of stainless steel, the rotating pump part must also be removed from the
outer tube (→Fig.6).PumpB200PVDFcannotbedisassembledforcleaning.
a) Releasethehandwheel(right-handthread)anddetachthemotorfromthepumptube.
b) Unscrew the clamp connection and remove the container adapter.
c) Release the locking screws.
d) Press the rotating unit on the rotor side out of the outer tube.
►Checko-ringandmechanicalsealfordamage.
Installation (→ Fig. 7)
a) Press the rotary unit on the coupling side into the outer tube.
b) Tighten locking screws.
c) Insert container adapter and turn clamp connection.
d)Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread).
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8. Repairs
► Repairs may only be carried out by the manufacturer or authorised workshops.
► Only use original Lutz Pumpen spare parts. Lutz Pumpen accepts no liability for other spare parts.
8.1 Sending the pump to the manufacturer
3 Pump pressureless
3 Pump completely emptied
3 Electrical connections separated; motor secured against reactivation
3 Pump cooled down
►Onlyreturnthepumptothemanufacturerwithatruthfullyandcompletelylledindocumentofcom-
pliance.
9. Disposal
Plasticpartscanbecomecontaminatedbypoisonousorradioactiveliquidsthatcleaningisnotsucient.
! WARNING
Danger of poisoning and environmental damage due to the liquid pumped!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
► Before disposing the pump:
- Collectleakingpumpedliquidanddisposeofitseparatelyinaccordancewithlocalregulations.
- Residuesofliquidinthepumpmustbeneutralized.
►Removethenon-metallicpartsanddisposethemaccordingtothelocallyapplicableregulations.
► Dispose the pump according to the locally applicable regulations.
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10. Notes on explosion protection
! DANGER
Danger of explosion when used in an explosion hazard area!
►Onlyuseanexplosion-proofpumptube.
► Only use an explosion proof motor.
►Onlyoperatethepumpinlledcondition.Usethecheckvalvesupplied.
10.1 General
Pumpisusedtopumpammableliquidsfrommobilevessels,whichbelongtotheexplosiongroupsIIA
and IIB and the temperature classes T1 to T4. The pump corresponds to category 2 when used as intended.
10.2 Marking
II-/2GExhIIBT4GbX
10.3 Special conditions
►Ensurethatadditionalttedcomponents(e.g.coupling,gear,drivemotor)arelocatedoutsideofthe
mobile container.
►TherequirementsofunitgroupII(sub-classIIB),category2,temperatureclassT4havetobemet.
►OnlyuseLutzPumpenexplosion-proofdrivemotors.
► Do not use the drum pump for stationary operation.
► The operation of the pump has to be monitored during the pumping process in order to avoid dry
running and empty running phases.
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0698-501 B200 - 04/2023
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10.4 Equipotential bonding and earthing
►Beforestartingup,anequipotentialbondingmustbeestablishedbetweenthepump,thecontainerto
beemptiedandthecontainertobelled.
►Clamptheequipotentialbondingcable(orderno.0204-994)tocreateanequipotentialbondingbetween
the pump and the container to be emptied. For better conductivity, remove the paint and dirt from the
clamping points.
►Equipotentialbondingbetweenthecontainerstobeemptiedandtobelledviaaconductivesubstrate
(e.g. conductive gratings).
► Ensure that a conductive transition between container and earthing potential is available.
Fig. 8
ÀConnectionforequipotentialbondingcable
ÁExplosion-proofplug-and-socketdevice,explosion-proofterminalboxorplug-and-socketdeviceoutside
the explosion hazard area
ÂConductivehoselinewithconductiveconnector(R<1MΩ)
ÃConductivesubstrateorconnectionofanequipotentialbondingcable
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10.5 Conductive hoses / hose connections
► Use an electrically conductive hose.
►Ensurethattheohmicresistancebetweenthettingsmaynotexceedthefollowinglimitedvalues
depending on the respective hose type.
- SymbolM/T=Limit≤10²Ω.
- SymbolΩ/TorΩ-CL=Limit≤ 106Ω.
► Ensure that the nozzle is conductive.
► Ensure that the hose coupling provides a highly conductive transition between hose and pump tube as
well as the nozzle.
► With poorly conductive transitions: Earth all conductive parts.
►IdentifyandexaminehoselinesandttingsaccordingtoDINEN12115.
10.6 Traceability
Appliancesforpotentiallyexplosiveatmospheresareidentiedbyanindividualserialnumber.
Lutz Pumpen ensures the traceability of this device up to the initial point of delivery according to
ATEXDirective/UKExRegulation.
Allpersonswhoredeliverthedeviceareobligedtoguaranteeitstraceabilitytoenablesubsequentrecall
actions.
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Annex
Wetted parts
SS (1.4571)
Hastelloy C
FPM
EPDM
Oxide ceramics
Carbon
ETFE
PVDF
PTFE
SiC
Pump tube
B200
OrderNo.0151-400
B200 PURE
OrderNo.0151-401
B200 PURE
OrderNo.0151-402
B200 Ex PURE
OrderNo.0151-403
B200 Ex PURE
OrderNo.0151-404
B200PVDF
OrderNo.0123-420
Table 1: Table of materials
Max. operating temp.* °C °F
Pump tube
B200 100 212
B200 PURE 100 212
B200 Ex PURE 100 212
B200PVDF 100 212
*Whenhandlingammableliquids,notetheashpoint.
Table 2: Max. operating temperature
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Lutz Pump tube B200 Niro* Operating instructions

Lutz
Brand
Lutz
Model
Pump tube B200 Niro*
Type
Operating instructions
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