Makita XUC01X1-DC18RD Operating instructions

Brand: Makita

Model: XUC01X1-DC18RD

Type: Operating instructions

Makita XUC01X1-DC18RD is a battery powered wheelbarrow designed to assist the user in carrying heavy loads. Some possible use cases include:

Construction: Transporting materials such as bricks, mortar, and tools around a construction site.
Landscaping: Moving mulch, soil, and plants.
Gardening: Hauling heavy bags of soil, compost, or fertilizer.
Farming: Transporting feed, hay, and other supplies.
Industrial: Moving heavy parts or materials within a warehouse or factory.

The wheelbarrow features a powerful 18V DC motor that provides ample power for hauling heavy loads. The motor is powered by a rechargeable battery, which provides extended runtime and eliminates the need for cords or gasoline. The wheelbarrow also features a durable steel frame and a large capacity bed, making it ideal for transporting bulky items.

Makita XUC01X1-DC18RD is a battery powered wheelbarrow designed to assist the user in carrying heavy loads. Some possible use cases include:

Construction: Transporting materials such as bricks, mortar, and tools around a construction site.
Landscaping: Moving mulch, soil, and plants.
Gardening: Hauling heavy bags of soil, compost, or fertilizer.
Farming: Transporting feed, hay, and other supplies.
Industrial: Moving heavy parts or materials within a warehouse or factory.

March 2018

Ver.1

BAT TERY POWERED WHEELBARROW

XUC01

REPAIR MANUAL

2 / 41

1 CONTENTS

CONTENTS ................................................................................................................................................................................. 2

2 CAUTION .................................................................................................................................................................................... 3

3 NECESSARY REPAIRING TOOLS ........................................................................................................................................... 3

4 FASTENING TORQUE ............................................................................................................................................................... 4

5 LUBRICANT AND ADHESIVE APPLICATION ...................................................................................................................... 4

6 REPAIR ........................................................................................................................................................................................ 5

6-1 Battery .................................................................................................................................................................................. 5

6-1-1 Disassembling ............................................................................................................................................................. 5

6-2 Frame ................................................................................................................................................................................... 5

6-2-1 Disassembling ............................................................................................................................................................. 5

6-3 Battery box ........................................................................................................................................................................... 6

6-3-1 Disassembling (Repair can be done with Upper frame) .............................................................................................. 6

6-3-2 Assembling .................................................................................................................................................................. 7

6-4 Switch box ........................................................................................................................................................................... 8

6-4-1 Disassembling ............................................................................................................................................................. 8

6-4-2 Assembling .................................................................................................................................................................. 9

6-5 LED light ........................................................................................................................................................................... 10

6-5-1 Disassembling ........................................................................................................................................................... 10

6-5-2 Assembling ................................................................................................................................................................ 11

6-6 Brake .................................................................................................................................................................................. 12

6-6-1 Disassembling ........................................................................................................................................................... 12

6-6-2 Assembling ................................................................................................................................................................ 13

6-7 Front tire, Wheel (Motor) ................................................................................................................................................... 14

6-7-1 Disassembling ........................................................................................................................................................... 14

6-7-2 Assembling ................................................................................................................................................................ 17

6-8 Puncture repair of Front tire 430 ........................................................................................................................................ 20

7 CIRCUIT DIAGRAM ................................................................................................................................................................ 21

8 WIRING DIAGRAM ................................................................................................................................................................. 23

8-1 Center case section ............................................................................................................................................................. 23

8-1-1 Assembling of Controller .......................................................................................................................................... 23

8-1-2 Assembling of Terminal ............................................................................................................................................ 23

8-1-3 Assembling of other than Power supply cord ............................................................................................................ 24

8-1-4 Assembling of Power supply cord ............................................................................................................................. 28

8-1-5 Assembling of Battery changeover switch ................................................................................................................ 31

8-2 Switch box section ............................................................................................................................................................. 32

8-3 LED Light case section ...................................................................................................................................................... 33

8-4 Fixing of Band ................................................................................................................................................................... 34

8-5 Wiring ................................................................................................................................................................................ 35

8-5-1 Position 1 ................................................................................................................................................................... 35

8-5-2 Position 2 ................................................................................................................................................................... 36

8-5-3 Position 3 ................................................................................................................................................................... 37

8-5-4 Position 4 ................................................................................................................................................................... 38

8-5-5 Position 5 ................................................................................................................................................................... 39

8-5-6 Position 6 ................................................................................................................................................................... 40

8-5-7 Position 7 ................................................................................................................................................................... 41

3 / 41

2 CAUTION

Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Follow the instructions described below in advance before repairing:

・ Wear gloves.

・ In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what the parts are.

It is also recommended to have boxes ready to keep disassembled parts by group.

・ Handle the disassembled parts carefully. Clean and wash them properly.

3 NECESSARY REPAIRING TOOLS

Code No.

Description

Use for

1R015-A

Hex head bit H4-150 tightening/ loosening Hex. socket head bolts

1R263

Bearing extractor

replacing Snap in valve

1R366

Feeler gauge set

adjusting the gap between Brake disc and Brake caliper

1R411

Lead wire insert

fixing lead wires in lead wire holders

commercial

product

Bead cream

replacing Front tire 430

commercial

product

Lever for replacing tires (2 pcs) replacing Front tire 430

commercial

product

Tire chucking

Supporting tool for air injection into Front tire 430

commercial

product

Tire pressure gauge checking air pressure of Front tire 430

commercial

product

Valve clip Replacing Valve core (valve rubber) inside of Snap in

valve (commercial product)

commercial

product

Decorative valve cap installing Snap in valve

P/N:941201-0

Flat washer 8 installing Snap in valve

4 / 41

4 FASTENING TORQUE

Parts to fasten Fastener

Tightening torque

･

Cover (LED light)

Frame

M5x16 Hex socket head bolt

3.5 – 4.5

Wheel

Frame

M16x1.5 Hex nut

40 – 50

5 LUBRICANT AND ADHESIVE APPLICATION

Apply the following lubricants and adhesives.

Lubricant

Amount

Makita grease FA. No.2

a little

Bead cream (commercial product)

a little

Fig. 1

Outer periphery of Snap in Valve

Outer periphery of Sleeve 17

Inner periphery of Light case cover

Bead portion of Front tire 430

5 / 41

6 REPAIR

6-1 Battery

6-1-1 Disassembling

1 Remove Battery from the machine before repair.

6-2 Frame

6-2-1 Disassembling

Fig. 1

Release Rock lever [1].

Loosen M8x25 Thumb screw [3] (4pcs) and remove Spring

washer 8 [4], Flat washer 8 [5], M8x50 Hex bolt [6],

M8x75 Hex bolt [7] (2pcs) and then remove Frame [2].

Fig. 2

Upper frame [3] can be disassembled from Lower frame [5]

as follows.

Attach a Monkey wrench [8] to M16 x 24 Hex nut [7] to

lock and then remove M16 x 50 Hex bolt [1] with a socket

[9] and Impact Driver. (left/right both sides)

The components are as follows.

・ Flat washer 17 [2] (2pcs)

・ Sleeve 17 [4] (Apply lubricant to when assembling)

・ Spring washer 16 [6]

[1]

[2]

[7]

[6]

[3]

[4]

[5]

[1]

[4]

[3]

[5]

[2]

[6]

[8]

[9]

[3]

[5]

[3]

[5]

[7]

6 / 41

6-3 Battery box

6-3-1 Disassembling (Repair can be done with Upper frame)

Fig. 3

Remove four M5x14 H.S.H.Bolt WR [1] with 1R015-A

and Impact driver and take out Battery box assembly

[2].

Tips

Prepare a workbench [3] to put Battery box assembly [2].

Fig. 4

Remove Binding PT3x16 Tapping screws (8 pcs) [1]

and remove Front cover [2].

Fig. 5

Repair Controllers and other electric parts according to

Circuit diagram and Wiring diagram.

Remove Binding PT 3x16 Tapping [1] (5 pcs) and

remove Battery box [2].

Leaf springs [3] (2 pcs) are removed from Battery box

[2].

Note

Be careful not to lose Leaf spring [3] (2pcs).

Fig. 6

Remove PT 3x16 Tapping screws [1] (2 pcs) from

Terminal side and remove Terminal holder [2].

Remove Terminals[4] from Center case [3] (2 pcs).

[1]

[2]

[3]

[1]

[2]

1R015-A

[3]

[2]

[1]

[3]

[2]

[1]

[4]

7 / 41

6-3-2 Assembling

Fig. 7

Insert claw portion of Terminal [2] into the groove of

Ceter case [1].

Put Terminal holder[4] onto Center case [1] so as not to

pinch Lead wires and then fasten them with PT

3x16Tapping screws [3] (2 pcs).

Fig. 8

Insert Leaf springs [1] (2 pcs) to Battery box and

assemble it to Center case[3].

Assemble Battery box[2] fastening with Tapping screws

bind PT 3x16 [4] (5 pcs).

Assemble electric parts according to Circuit diagram 7

and Wiring diagram 8.

Assemble by the reversing procedure. Fasten Front cover and assemble it to Sub frame.

[2]

[1]

[3]

[4]

[1]

[2]

[3]

[4]

8 / 41

6-4 Switch box

6-4-1 Disassembling

Fig. 9

Remove M8x20 Hex bolt [1] and M8x40 Collar bolt [2].

Then pull off Handle R [4] from Sub frame [3].

Tips

Prepare a workbench or a box to put Handle R [4].

Fig. 10

Remove Binding PT 3x16 Tapping screw [1] (5 pcs) and

open Switch box L [2]. Electric parts can be removed

without disassembling Switch box R [3].

Fig. 11

Remove Switch [1] pushing lock of receptacle [2] with a

slotted screwdriver. This Receptacle is with lock.

[1]

[2]

[3]

[4]

[2]

[1]

[2]

Slotted

screwdriver

9 / 41

6-4-2 Assembling

Fig. 12

Assemble Switch lever [1] and Torsion spring 11 [2] as

shown in the left Fig.

Fig. 13

Assemble Switch plate [1] by connecting Connector to

Switch box through the bottom of pipe of Handle R.

Fig. 14

Assemble Pipe clamp 28 [1] if they are disassembled.

Pipe clamp is non-directional in spite of the different shape

of the ends of Pipe clamp.

Fig. 15

Insert a Hex wrench 4 into yellow arrow ( ) of Switch

box[1] and fit Switch box to Handle R by loosening/

tightening M5x16 S.H. Bolts (2 pcs).

How to adjust: 1.Distance from Grip [2] end: 0 -

3mm

2.Switch box must be fixed right angle

against the ground.

[1]

[2]

[1]

[2]

[1]

[2]

0 - 3mm

10 / 41

6-5 LED light

6-5-1 Disassembling

Fig. 16

(In case of replacing only LED lights)

Remove only inside Bind PT 3x16 Tapping screws [2] (2

pcs). Then LED light assembly [1] can be disassembled.

Fig. 17

Remove CT 4x16 Tapping screws [1] (4pcs) and remove

Light case cover [2] (Left/ right both Lights)

Remove Cover [3] turning left by hand and then remove

Lenz [5], Reflector [6], O ring 53 [7]. If you remove Cover,

O ring [4] is removed together.

Tips

Put some board on the center Lower frame to make a

workbench.

Fig. 18

Remove CT 4x16 Tapping screws [1] (4pcs) and remove

Strain relief [2], and pull off Connector [3] to dismantle

LED circuit.

*The left Fig. is right side LED light.

Fig. 19

If you repair Guard R/L [1], remove M5x16 H.S.H. bolt [2]

(2 pcs). (Outside two bolts among total four bolts.)

[2]

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[2]

[1]

[2]

[3]

[4]

[2]

[1]

[2]

11 / 41

Fig. 20

Loosening engagement of Clamp A [1] and Clamp B [2]

remove LED light assembly [4]section from Lower frame

[3].

6-5-2 Assembling

Fig. 21

Assemble Reflector [1] by engaging four protrusions with

four holes on LED circuit [1]. Though bottom shape of

Reflector is rectangular, it is non-directional.

Fig. 22

Insert the protrusion of Clamp A [1] into the hole of Lower

frame. In this way LED light assembly position is fixed.

[1]

[2]

[3]

[4]

[1]

[2]

[1]

[2]

12 / 41

6-6 Brake

6-6-1 Disassembling

Fig. 23

Loosening M6x18 H.S.H bolt W/WR [1] (2 pcs) of Brake

caliper assembly, pull off Brake cable through Adjust screw

section [2].

Fig. 24

Removing M6x18 H.S.H bolt W/WR [1] (2 pcs) remove

Brake caliper assembly [3] from Lower frame [2].

Fig. 25

Remove two screws [1] and Connector [2] and then

disassemble Brake pad [3] and Pad spring [4] (2 pcs).

The components of Brake caliper assembly are as shown

left.

[1]

[3]

[2]

[1]

[2]

[3]

[4]

[1]

[3]

[2]

13 / 41

Fig. 26

Pull off Brake cable [3] by adjusting slit of Adjust screw of

Brake assembly [1].

Pulling up Brake lever [4], remove nipple of Brake cable

[3] from Brake lever [4].

Fig. 27

Remove Hex socket bolts (2 pcs) [1] and Brake assembly

[3] from Handle complete.

6-6-2 Assembling

Fig. 28

Assemble by reversing the disassembly procedure.

Assemble Brake assembly and Brake cable. Adjust Brake

lever so that it is placed vertical direction to the ground as

shown left Fig.

Tips

Fasten the Adjust screw at Brake assembly and Brake caliper

assembly with Brake cable so tight that cable length can be

adjusted long enough even if it is extended.

Fig. 29

While engaging both Pad spring [4] and Pad hole [5] fasten

Brake caliper and Connector [3] with Screws.

[1]

[2]

[3]

[1]

[2]

[3]

[4]

[1]

[2]

[3]

[4]

[5]

14 / 41

Fig. 30

Temporary fasten Brake caliper with M6x18 H.S.H bolts

W/ WR [1].

Inserting 1R366 (0.1mm) between Brake disc [2] and

Brake pad [3] support Lever [3] to apply Brake effectively.

Eliminating the sagging of Brake cable, fasten Hex socket

bolts [1] (2 pcs) and then a Hex socket bolt [5] to fix Brake

cable.

After adjusting the Brake switch on the motor to check the following parts for proper function.

・When you pull a Brake lever, brake works effectively before you pull half of the Lever.

・When you don’t pull a Brake lever, the Wheelbarrow moves ahead with/ without battery power, without generating

noise nor resistance etc.

・When you pull a Brake lever while Switch lever is being pulled, Motor stops.

6-7 Front tire, Wheel (Motor)

6-7-1 Disassembling

*If you repair Front tire assembly you can start from Fig.35 (next page).

Remove Brake caliper according to 6-6 (P12) to prevent from interference of Brake disc and Brake shoe at

assembling procedure.

Open Front cover according to 6-3 (P6) and then remove Strain relief connected to Motor and Connector. Then

cut three Closed end splices.

Fig. 31

Remove Cord by cutting Band[1] with a nipper. Inside part

of Band falls into Frame when it is cut off. But it is no

problem.

Note

Band [1] should be replaced every time when the machine is

repaired.

Fig. 31

Turn the machine upside-down and put Lower frame [1] on

a support stand or conntainer box. Then Front tire is seen

just before your eyes.

Remove M16-24 Hex nuts (2 pcs, left/right of Wheel[3] )

[4], and Flat washer 17 [5] (2 pcs) with an Impact driver

attached Socket 24 [2].

[2]

1R36

[3]

[4]

[5]

[1]

[2]

[3]

[4]

[5]

[1]

[2]

[1]

[2]

15 / 41

Fig. 33

Remove Front tire 430 [1] by lifting it up from Lower

frame [2].

Note

Two Washer [3] are attached at both left and right side of axle.

Two Coned disc spring 16 [4] are attached at opposite side of

Brake.

Fig. 34

Remove six Hex socket head Button bolt [1] and remove

Brake disc [2].

Note

Six Flat washers are attached opposite side of Brake disc.

Be careful not to lose them.

Fig. 32

Insert Valve clip [2] into Snap in Valve [1] and then turn

Valve core [3] counter clockwise to extract the air of Tire.

Note

Valve core (Valve rubber) can be supplied at local market.

Otherwise replace Snap in valve because it includes Valve

core. Be careful not to lose Valve core .

Fig. 36

Press down the center side of Tire 430 [1] with Arbor press

and remove one part of Wheel from the rim[3] of Front tire

430 [1].

[1]

[2]

[3]

[2]

[3]

[1]

[4]

[2]

[1]

[3]

[1]

[3]

[2]

16 / 41

Fig. 37

Remove Wheel [3] with a Lever for replacing tire [1] from

Front tire 430 [2].

Fig. 38

Pull off Snap in valve [1] from Wheel [2] by pushing it

with Arbor press and 1R283 etc.

[1]

[2]

1R283

[1]

[3]

[2]

17 / 41

Fig. 39

Grasp Snap in valve [1] with a plier and pull off from

Wheel [2].

6-7-2 Assembling

Fig. 33

Apply Bead cream [3] to insert surface of Snap in valve [1]

and a mounting hole [2] of Wheel all around.

Insert Snap in valve [1] into the hole [2] of Wheel by

picking up screw side of Valve [1] to pass through the hole.

Put Flat washer 8 [5] onto screw side of Snap in valve [1]

and then fasten Decorative valve cap [6] (commercial

product) by lifting up the Flat washer 8 with 1R263.

Tips

Don’t fasten Decorative valve cap [6] so tightly because

if it is fastened tightly 1R263 cannot be hooked under the

Washer.

Fig. 41

Apply Bead cream around the edge of the beads of Front

tire 430 [1] as shown in red dot of left Fig. Also apply Bead

cream to the Wheel-inserting side.

Also apply Bead cream around the periphery of bead seat

of the Wheel[2].

Tips

Apply Bead cream rather a lot to prevent from air leak

and lubrication for engagement.

[1]

[2]

[1]

[3]

[2]

1R263

[4]

[6]

[5]

Lid of Bead cream

Bead cream

[1]

[2]

18 / 41

Fig. 42

Insert the Yellow line side of Front tire 430 [1] into Brake

disc side of Wheel and engage lower side of Beads with a

Lever [2] for replacing tire.

Tips

Be careful not to make a damage to Wiring of Motor [3]

and Snap in valve [4] and assemble Front tire 430 [1].

If the opposite side of Snap in valve is inserted first it can

be smoothly assembled.

Fig. 43

Apply Bead cream to the opposite side of Bead.

Fig. 44

Engage the Wheel and Front Tire with Lever for replacing a

tire. Snap in valve [2] area must be inserted in the final step

of insertion.

Fig. 45

Put upside-down the Wheel [1]. Turning it push Front tire

430 [2] and pull the Wheel [1] to engage opposite (wiring)

side of Wheel and the Tire.

Tips

If the engagement is smoothly done the sound “poo” will

be heard .

Remove Valve core according to Fig.35.

Tips

If Valve core is removed, air will be smoothly pumped up

and bead of Wheel and Tire can be smoothly engaged.

[1]

[2]

[1]

[2]

[1]

[2]

[3]

[4]

Yellow line

19 / 41

Fig. 46

Prepare some wood stand to put Wheel.( only Wheel to turn

Front tire) Put the wiring side of Wheel upward.

Engage bead of Front tire 430 and Wheel by pushing down

the tire. And then pump up to be engaged completely.

Fig. 347

Insert Valve core with Valve clip [1] to prevent from air

leakage out of Front tire.

Note

Adjust air pressure to designated 0.23Mpa with Air gauge

[2] .

Fig. 48

Check air leakage by applying soap water to beads area [1]

of the tire and Snap in valve [2].

Note

Don’t put Wheel engaged with the Tire into water to avoid

immersion of Motor.

Tips

If there is an air leakage, bubble comes out. Or film forms

and then it breaks.

Fig. 49

Tighten Cap [2] with Snap in valve [1] by hand.

Fig. 50

Assemble by reversing 6-7-1 Disassembling procedure.

Note

・Assemble Brake disc [2] with the face without printing

・

Insert six Flat washers between Brake disc [2] and

Wheel and then tighten them with Hex socket head

bolts (6 pcs).

[2]

[1]

[3]

[1]

[2]

[1]

[2]

[1]

[2]

Wood stand

20 / 41

Fig. 35

When Band to connect each wiring is cut with a nipper all

Bands must be replaced with a new one. After fastened with

a new one extra Band must be cut down.

6-8 Puncture repair of Front tire 430

Puncture repair of Front tire is to be consigned to outside Repair agency such as Auto-repair shops. In that case

designated air pressure 0.23Mpa must be noticed to them.

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Makita XUC01X1-DC18RD Operating instructions

Brand: Makita

Model: XUC01X1-DC18RD

Type: Operating instructions

Makita XUC01X1-DC18RD is a battery powered wheelbarrow designed to assist the user in carrying heavy loads. Some possible use cases include:

Construction: Transporting materials such as bricks, mortar, and tools around a construction site.
Landscaping: Moving mulch, soil, and plants.
Gardening: Hauling heavy bags of soil, compost, or fertilizer.
Farming: Transporting feed, hay, and other supplies.
Industrial: Moving heavy parts or materials within a warehouse or factory.

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Makita XUC01X1-DC18RD Operating instructions

Makita XUC01X1-DC18RD Operating instructions

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