Toro ROPS Kit: Enhance your outdoor power equipment with a robust Rollover Protection System (ROPS) designed to safeguard you during operation. This kit provides essential safety features for various Toro models, ensuring your well-being while mowing or performing other tasks.
Toro ROPS Kit: Enhance your outdoor power equipment with a robust Rollover Protection System (ROPS) designed to safeguard you during operation. This kit provides essential safety features for various Toro models, ensuring your well-being while mowing or performing other tasks.
FormNo.3447-556RevA
ROPSKit
ModelNo.145-0592
ModelNo.145-0594
InstallationInstructions
Safety
RolloverProtectionSystem
(ROPS)Safety
•TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe
machine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Keeptherollbarinthefullyraisedandlocked
positionandalwayswearyourseatbeltwhenever
therollbarisup.
•Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
•ReplacedamagedROPScomponents.Donot
repairoralterthem.
•Thereisnorolloverprotectionwhentherollbar
isdown.
•Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult
inseriousinjuryordeath.
•Donotweartheseatbeltwhentherollbarisdown.
•Lowertherollbaronlywhenabsolutelynecessary;
raiseitassoonasclearancepermits.
•Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
•UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3447-556*
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingrolloverprotection
system(ROPS).
Upperrollbarassembly1
Leftlowerrollbarassembly
1
Rightlowerrollbarassembly1
Fold-pinassembly2
Shoulderbolt
2
Locknut(1/2inch)
2
Bumper2
Flange-headbolt(5/8x3-1/2inches)
4
Locknut(5/8inch)
4
3
Wavewasher2
Installtherolloverprotectionsystem
(ROPS).
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtotheNEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Shutofftheengineandremovethekey.
2
2
RemovingtheExisting
RolloverProtectionSystem
(ROPS)
NoPartsRequired
Procedure
1.Disconnectthenegativebatterycable.
2.Removeanddiscardtheupperroll-bartubeand
itshardwarefromthelowertubes.
3.Ontheleftsideofthemachine,removeand
retainthefuelcapandhardwareattachingthe
fendertotheframe.
4.Removethefenderfromthemachine.
Retainthefender.
5.Installthefuelcaptopreventdebrisfromgetting
inthetank.
6.Ontherightsideofthemachine,removeand
retainthehardwareattachingthefendertothe
frame.
7.Withthecontrolpanelstillattachedtothefender,
removethefenderandsetitonthetire.
8.Removeandretaintherearstylingsidebrackets
(ifequipped).
9.Removeanddiscardthehardwareattachingthe
lowerroll-bartubestotheframe.
10.CarefullyremoveanddiscardtheROPSfrom
themachine.
3
3
InstallingtheRollover
ProtectionSystem(ROPS)
Partsneededforthisprocedure:
1Upperrollbarassembly
1
Leftlowerrollbarassembly
1Rightlowerrollbarassembly
2Fold-pinassembly
2
Shoulderbolt
2
Locknut(1/2inch)
2Bumper
4
Flange-headbolt(5/8x3-1/2inches)
4
Locknut(5/8inch)
2Wavewasher
Procedure
1.Looselysecurethelowerrollbarassemblies
ontothemowerusing2ange-headbolts(5/8x
3-1/2inches)and2locknuts(5/8inch)oneach
side(Figure1).
Note:Ensurethattheplatethatisweldedonto
thelowersectionoflowerrollbarassemblies
facesawayfromtheframeassembly.
g331074
Figure1
1.Rightlowerrollbar
assembly
3.Leftlowerrollbar
assembly
2.Flange-headbolt(5/8x
3-1/2inches)
4.Locknut(5/8inch)
2.Securethe2bumperstotheupperrollbar
assembly(Figure2).
g331711
Figure2
1.Upperrollbarassembly2.Bumper
4
3.Securethelowerrollbarassembliestothe
upperrollbarassemblyusingthe2shoulder
bolts,2wavewashers,2locknuts(1/2inch),
andfold-pinassembly(Figure3).
g331075
Figure3
1.Upperrollbarassembly4.Wavewasher
2.Fold-pinassembly(fold
pin,lanyardwasher,and
hairpincotter)
5.Shoulderbolt
3.Locknut(1/2inch)
6.Lowerrollbarassembly
4.Torquethe2shoulderboltsand4ange-head
bolts(5/8x3-1/2inches)onthelowerrollbar
assembliesto122to136N∙m(90to100ft-lb).
5.Installthepreviouslyremovedfendersand
fasteners.
6.Installthepreviouslyremovedrearstylingside
brackets(ifremoved).
7.Connectthenegativebatterycable.
5
Operation
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2
pins(Figure5).
2.Lowertherollbartothedownposition(Figure
4).
Note:Thereare2downpositions;referto
Figure4.
3.Installthe2pinsandsecurethemwiththe
hairpincotters(Figure5).
g004954
Figure4
1.Full-downposition2.Downpositionwiththe
baggerinstalled
Important:Ensurethatyousecurethe
rearpartoftheseatwiththeseatlatch(if
applicable).
6
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Removethehairpincottersandremovethe2
pins(Figure5).
2.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin
cotters(Figure5).
g004955
Figure5
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
Maintenance
CheckingtheSeatBelt
ServiceInterval:Beforeeachuseordaily
Inspecttheseatbeltforwear,cuts,andproper
operationoftheretractorandbuckle.Replacethe
seatbeltifitisdamaged.
7
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1
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2
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3
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4
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5
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6
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7
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Toro ROPS Kit: Enhance your outdoor power equipment with a robust Rollover Protection System (ROPS) designed to safeguard you during operation. This kit provides essential safety features for various Toro models, ensuring your well-being while mowing or performing other tasks.
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