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Classic Recumbent Bike CLSR-0XXX-01
Customer Support Services
PARTS MANUAL rev 09 Apr 2008
2
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Contents S/N CLR100000 and up
Miscellaneous ..........................................................................................................3
Console Components..................................................................................................4
Console Support Assembly ...........................................................................................5
Shrouds, End Cap, Crank Arms, and Pedals ......................................................................6
Belts and 6V Battery .................................................................................................7
Resistor Assembly ....................................................................................................8
Power Control Board..................................................................................................9
Alternator w/Pulley .................................................................................................10
Crankshaft and Bearing Assembly .................................................................................11
Intermediate Shaft and Bearing Assembly .......................................................................12
Idler Bracket Assembly .............................................................................................13
Seat Assembly ........................................................................................................14
Seat Bottom Assembly...............................................................................................15
Seat Frame Assembly ...............................................................................................16
Seat Pads and Accessory Tray .....................................................................................17
Extrusion Assembly...................................................................................................18
Seat Locking Assembly ..............................................................................................19
Wheel and Leveler ...................................................................................................20
Cables .................................................................................................................21
3
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Miscellaneous S/N CLR100000 and up
Description Part No.
OPERATION MANUAL M051-00K39-A167
POWER OPTION KIT 120V GK39-00002-0002
POWER OPTION KIT 240/50V UK GK39-00002-0004
POWER OPTION KIT 240V+AUS GK39-00002-0005
POWER OPTION KIT 230/50V CON GK39-00002-0006
HARDWARE BAG GK39-00002-0008
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL M051-00K39-A012
4
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Console Components S/N CLR100000 and up
Part No.
Language
Console
Assembly
Overlay/Bezel/
Switch Assembly
Eng AK39-00133-0001 AK63-00165-0001
Eng Met AK39-00133-0002 AK63-00165-0001
Ger Met AK39-00133-0003 AK63-00165-0003
Spn Met AK39-00133-0004 AK63-00165-0004
Jap Met AK39-00133-0006 AK63-00165-0006
Frn Met AK39-00133-0007 AK63-00165-0007
Itl Met AK39-00133-0008 AK63-00165-0008
Dut Met AK39-00133-0009 AK63-00165-0009
Console Board - Upper
A084-92219-A027
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Battery Door
0K63-01029-0001
Phillips Pan Screws (13)
0017-00101-1650
Double-sided Tape
0K39-01044-0000
Lower PCB
B084-92222-B000
Polar Receiver
AK39-00064-0000
Cable
AK39-00063-0000
Overlay Bezel/Switch Assembly
5
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Console Support Assembly S/N CLR100000 and up
Console Support
AK39-00003-0002
Console Mounting Screws (4)
0017-00101-1744
Frame Post
Frame Post Bolts (4)
0017-00101-1756
Grips (2)
0K39-01005-0001
6
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Shrouds, End Cap, Crank Arms, and Pedals S/N CLR100000 and up
Decal
0K51-01085-0001
End Cap Screws (2)
0017-00101-1614
Left Shroud
AK39-00137-0000
Decal
0K39-01109-0000
Left Pedal
AK63-00263-0004
Pedal Strap (not shown)
0K63-01238-0004
Shroud Screws (4)
0017-00101-1741
Right Shroud
AK39-00136-0000
Decal
0K39-01109-0000
Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003
Crank Arm, RT
0K39-01042-0007
Screws (3)
0017-00101-1855
Shroud Screws (7)
0017-00101-1741
Crank Arm, LT
0K39-01042-0008
Screws (3)
0017-00101-1855
End Cap
AK39-00050-0005
7
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Belts and 6V Battery S/N CLR100000 and up
Alternator Belt
0017-00009-0735
Intermediate
Pulley Belt
0K63-01066-0001
6V Battery
0017-00003-0685
Bracket
0K51-01036-0000
Mounting Screw(2)
0017-00101-0975
Screw
0017-00101-1193
Screw
0017-00101-1193
8
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Resistor Assembly S/N CLR100000 and up
Resistor
100E-00002-0092
Pan Screws (2)
0017-00101-1057
Washers (2)
0017-00104-0309
Resistor Retainer
0K39-01043-0000
Hex Nuts (3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bracket
0K39-01036-0000
Resistor Assembly
AK39-00020-0001
Power Cable Assy.
AK39-00006-0000
9
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Power Control Board S/N CLR100000 and up
Bracket
0K39-01027-0000
Philip Screws (4)
0017-00101-0823
Plastic Grommets (4)
0017-00042-0821
Power Control Board
B084-92218-D002
Power Control Board Assembly
AK39-00022-0001
10
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Alternator w/Pulley Assembly S/N CLR100000 and up
A
lternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117
Washer
0017-00104-0044
Bolt
0017-00101-0956
A
lternator w/Pulley Assembly
AK63-00093-0000
11
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Crank Shaft and Bearing Assembly S/N CLR100000 and up
Flywheel Screws (3)
0017-00101-1715
Washers (3)
0017-00104-0458
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Needle Bearing (2)
0K63-01344-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Small Snap Ring (2)
0017-00100-0241
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-040
9
Bolt (2)
0017-00101-1705
*Crankshaft
0K63-01012-0001
*Crankshaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub (2)
0K63-01095-000
1
12
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Intermediate Shaft and Bearing Assembly S/N CLR100000 and up
Retaining Ring
0017-00100-0242
DELRIN Washers (2)
0017-00104-0455
(part of kit)
Clutch Assembly
AK63-00026-0000
Intermediate Bearing
0017-00006-0276
(part of kit)
Intermediate
Bearing
0017-00006-0276
(part of kit)
Spacer
0K63-01236-0000
Intermediate Pulley
AK63-00087-0000
(part of kit)
Intermediate Shaft and Bearing
Assembly GK63-00002-0007
Intermediate Pulley
Assembly (includes magnet)
AK63-00052-0000
13
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Idler Bracket Assembly S/N CLR100000 and up
Idler Bracket
0K63-01050-0000
Idler Bearing
AK63-00008-0000
Lock Nut
0017-00103-0218
Idler Bracket Assembly
AK63-00021-0000
14
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Assembly S/N CLR100000 and up
End Caps (4)
0K19-01208-0001
Seat Assembly
AK51-00023-0003
Hex Bolts (4)
0017-00101-1749
Washers (8)
0017-00104-0461
Screws (4)
0017-00101-1745
Bushing Hole
0017-00042-0866
Screws (2)
0017-00101-1282
Upper Flex Cable Clamp
0K19-01221-0000
Flat-Flex Cable
AK19-00082-0001
Cable Sleeve
0K19-01230-0000
Heart Rate Electrode
AK63-00014-0003
Handlebar w/Insert
AK39-00024-0002
Tape (2)
0K19-01222-0000
Double-sided
Foam Tape (2)
0K19-01222-0000
15
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Assembly - Bottom S/N CLR100000 and up
Lock Assembly
A
K51-00053-0001
Screws (2)
0017-00101-1748
Locking Nuts (8)
0017-00103-0325
Bolts (4)
0017-00101-1743
Washers (4)
0017-00104-0462
Spacers (4)
0K51-01044-0000
Roller Assembly
AK51-00056-0001
Rollers, LT
0K51-01034-0002
(2)
Roller Shields (4)
0K51-01059-0001
Locking Nuts (4)
0017-00103-0326
Washer
0017-00104-0461
Rollers, RT
0K51-01034-0001
(2)
Washers (4)
0017-00104-0463
16
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Seat Frame Assembly S/N CLR100000 and up
Pan Screw
0017-00101-1295
Split Clamp
0017-00042-0880
Push Mount Wire Clips (2)
0017-00042-0879
Plastic Shield
0K19-01185-0001
Seat Assembly Frame
AK39-00036-0002
Screws (4)
0017-00101-1746
Washers (4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000
17
CLASIC RECUMBENT BIKE CLSR-0XXX-01
Seat Pads and Accessory Tray S/N CLR100000 and up
Accessory Tray
AK39-00052-0003
Washers (4)
0017-00104-0462
Mounting Screws (4)
0017-00101-174
3
Seat Back
0K51-01055-0001
Seat Bottom
0K51-01054-0001
18
CLASIC RECUMBENT BIKE CLSR-0XXX-01
Extrusion Assembly S/N CLR100000 and up
Extrusion Assy.
AK39-00029-0001
Locking Rack
0K51-01013-0002
Decal
0K51-01039-0001
Screws (2)
0017-00101-1750
Stop Bracket
0K51-01061-0001
Plastic Grommet2 (2)
0017-00042-1055
Bolts (2)
0017-00101-1183
Bumper
0017-00041-0654
Screws (2)
0017-00101-1751
Seat Extrusion Assembly
AK39-00027-0005
19
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Locking Assembly S/N CLR100000 and up
TORX Screw
0017-00101-1742
Knob
AK51-00029-0001
A
nti-Rattle Washer
0K51-01060-0001
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
A
K19-00147-0000
Retainer Bearing
0K51-01011-0000
E-Ring
0017-00100-0018
Locking Assembly
AK51-00053-0001
20
CLASSIC RECUMBENT BIKE CLSR-0XXX-01
Wheel and Leveler S/N CLR100000 and up
Pan Screws (2)
0017-00101-1747
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Wheel Insert
0K63-01039-0000
Wheel Assembly
AK63-00016-0001
Lock Nut
0017-00103-0273
Leveler
0017-00009-0795
Leveler Assembly
AK61-00035-0000
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
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