Xantrex Digital inverter 400 User manual

by

Digital Inverter 200 W,

400 W, 800 W

Owner’s Guide

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About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and

controls with products from 50 watt mobile units to one MW utility-scale systems for

wind, solar, batteries, fuel cells, microturbines, and backup power applications in both

grid-connected and stand-alone systems. Xantrex products include inverters, battery

chargers, programmable power supplies, and variable speed drives that convert, supply,

control, clean, and distribute electrical power.

Trademarks

Digital Inverter 200 W, 400 W, 800 W is a trademark of Xantrex International. Xantrex is

a registered trademark of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their

respective owners and are used herein for identification purposes only.

Notice of Copyright

Digital Inverter 200 W, 400 W, 800 W Owner’s Guide © October 2005 Xantrex

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,

INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH

INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

October 2005 Revision B

Part Number

975-0176-01-01

Contact Information

Telephone: 1 360-925-5097

Fax: 1 360-925-5143

Web: www.xantrex.com/support

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1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Additional Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Digital Inverter Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AC (Front) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DC (Back) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Digital Display (Top) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Types of Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Connecting the Digital Inverter . . . . . . . . . . . . . . . . . . . . . . . . . 14

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connecting for Loads Under 150 W . . . . . . . . . . . . . . . . . . . . . . 15

Connecting for Loads Over 150 W . . . . . . . . . . . . . . . . . . . . . . . 16

5. Operating the Digital Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operating Conditions and Guidelines . . . . . . . . . . . . . . . . . . . . . 19

Shutting the inverter off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating normal loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Operating loads with high surge requirements. . . . . . . . . . . . . 22

Contents

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iv

6. Maintaining Battery Condition . . . . . . . . . . . . . . . . . . . . . . . . . .24

7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Buzz in audio systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Television interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Troubleshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

9. Warranty and Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

10. Other Xantrex Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

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1 Introduction

Thank you for purchasing the XPower Digital Inverter 200 W, 400 W,

800 W. These Digital Inverters are part of a family of advanced high-

performance power inverters from Xantrex, the leader in high frequency

inverter design.

Connected to the 12 volt outlet in your car, truck, boat, RV, or directly

from a dedicated 12 V battery (400 and 800 W only), the Digital

Inverter efficiently and reliably powers a wide variety of household AC

products, such as portable stereos, laptop computers, TVs, VCRs, and

other similar products.

The Digital Inverter uses reliable solid state power electronics for years

of safe, trouble-free operation and includes the following automatic

features to ensure safe and trouble-free operation:

• Low battery alarm

• Low voltage shutdown

• High voltage shutdown

• Overload shutdown

• Overheating shutdown

• Short-circuit protection

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About This Guide

To get the best performance from your Digital Inverter, we recommend

that you read this guide before connecting and using the Digital

Inverter. Save this guide for future reference.

This guide contains:

• Important safety information (page 3)

• Digital Inverter features (page 6)

• Instructions for connecting the inverter (page 14)

• Operating guidelines (page 19)

• Troubleshooting information (page 26)

• Specifications (page 31)

• Warranty and service information (page 33)

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2 Important Safety Information

Misusing or incorrectly connecting the Digital Inverter 200 W, 400 W,

800 W may damage the equipment or create hazardous conditions for

users. Read the following safety instructions and pay special attention to

all Caution and Warning statements in the guide.

Warnings identify

conditions that may result in personal injury or loss

of life.

Cautions identify conditions or practices that may damage the unit or

other equipment.

Warnings and Cautions

WARNING: Shock hazard

Keep children away from the Digital Inverter inverter. The inverter

generates the same potentially lethal AC power as a normal household

wall outlet. Treat the outlet with respect!

WARNING: Heated surface

The Digital Inverter housing may become uncomfortably warm,

reaching 140° F (60° C) under extended high power operation. Ensure

that at least 2 inches (5 cm) of air surround the inverter. During

operation, keep it away from materials that may be affected by high

temperatures.

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WARNING: Explosion hazard

Do not use the Digital Inverter in the presence of flammable fumes or

gases, such as in the bilge of a gasoline powered boat, or near propane

tanks. Do not use the Digital Inverter in an enclosure containing

automotive-type, lead-acid batteries. These batteries, unlike sealed

batteries, vent explosive hydrogen gas, which can be ignited by sparks

from electrical connections.

WARNING: Crash hazard

Vehicle drivers should not configure or troubleshoot the Digital Inverter

while they are driving the vehicle.

CAUTION: Output non-sinusoidal

Some chargers for small nickel-cadmium batteries can be damaged if

connected to the Digital Inverter. Do not use the inverter with the

following appliances:

• Small battery-operated appliances like rechargeable flashlights,

some rechargeable shavers, and night lights that are plugged directly

into an AC receptacle to recharge.

• Battery chargers used in hand power tools. These chargers display a

warning label stating that dangerous voltages are present at the

charger battery terminals.

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Additional Safety Guidelines

• Do not insert foreign objects in the Digital Inverter outlets or

ventilation openings.

• Never connect the inverter to power utility AC distribution wiring.

• Do not use the Digital Inverter in temperatures over 100° F (40° C).

• Do not expose the Digital Inverter to water, rain, snow, or spray.

Failure to follow these safety guidelines may cause personal injury and/

or damage to the Digital Inverter. It may also void your product

warranty.

CAUTION

Do not connect live AC power to the Digital Inverter’s AC outlets. The

inverter will be damaged even if it is turned off.

Do not connect any AC load that has its neutral conductor connected to

ground to the Digital Inverter.

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3 Digital Inverter Features

This section describes the main features of the Digital Inverter.

AC (Front) Panel

Figure 1 shows the AC panel of the 200 W unit.

Figure 1

AC Panel of 200 W unit

An AC receptacle is located on one end of the 200 W unit. You can plug

in 120 V appliances with a combined total continuous power

consumption of 160 W or less when the inverter is turned on.

CAUTION

To prevent overheating, ensure that all the ventilation openings on the

unit are kept clear.

OUTPUT: 115 VAC 60 HZ

160 W/1.4A Continuous

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Figure 2 shows the AC panel of the 400 W unit, which is very similar to

the 800 W unit.

Two AC receptacles are located on one end of the 400 W unit and the

800 W unit. You can plug in 120 V appliances with a combined total

continuous power consumption of 320 W (400 W unit) or 640 W

(800 W unit) or less when the inverter is turned on.

Figure 2

AC Panel of 400 W unit

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DC (Back) Panel

Figure 3 shows the DC panel of the 200 W unit. Use Table 1 to identify

the function of items.

Figure 4 shows the DC panel of the 800 W unit, which is very similar to

the 400 W unit. Use Table 1 to identify the function of items.

Figure 3

DC Panel of 200 W unit

Figure 4

DC Panel of 800 W unit

2A

1

2B

2A

1

2B

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Table 1

DC Panel Functions

Item Function

1

Fan and Ventilation Openings

The cooling fan on the units are designed to operate only when

output power is greater than approximately 80 W. When the inverter

is turned on, the fan may operate momentarily. The ventilation

openings should not be covered at any time while the inverter is

operating.

2

A) Positive and B) Negative Cabling Terminals

Connect the ring terminals on the power cables to these terminals. To

ensure correct polarity, red must be connected to red and black must

be connected to black.

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Digital Display (Top) Panel

Figure 5 shows the Digital Display panel. Use Table 2 to identify the

function of items.

Figure 5

Digital Display Panel

2

1

3

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Table 2

Digital Display Panel Functions

Item Function

1 Switch to turn the unit on and off.

Press to toggle the display function to show input voltage, output

power and output voltage.

2 Normal Operation

Digital display shows input voltage, output power and output

voltage.

Error Mode

Digital display shows error codes and alarm sounds when unit has

shut down due to under-voltage, over-voltage, over-load, overheating

or high-surge.

3 LEDs indicate the status of the digital display.

Audible Alarm

An audible alarm warns you if an under-voltage shutdown is about to

occur.

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Types of Connections

Product Lighter Plug Connection

Cable Clamps/Battery

Connections

200 W unit Available – You must connect

a separate lighter plug cable

(included).

Not Available

400 W unit Available – You must connect

a separate lighter plug cable

(included).

Available – You must connect

a separate battery clamp cable

(included).

800 W unit Not Available Available – You must connect

a separate battery clamp cable

(included).

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Accessories

Figure 6 shows the lighter plug cable that is included with the 200 W

unit and 400 W unit.

Figure 7 shows the cable supplied with the 400 W unit and 800 W unit

for direct connection to a 12 V battery.

Figure 6

Lighter Plug Cable

Figure 7

Cable for Direct Connection to a 12 V Battery

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4 Connecting the Digital Inverter

It is recommended that you hard wire the 800 W unit directly to the

12 V battery.

Choosing a Location

For best performance, place the inverter on a flat surface in a location

that is:

CAUTION

The Digital Inverter must only be connected to a battery that has a

nominal output of 12 V. It will not operate if connected to a 6 V battery

and may be damaged if connected to a battery with 16 V or more.

Dry Do not expose the inverter to water, rain, snow or spray.

Cool Operate the inverter in ambient temperatures between 0°C

and 40 °C (32 °F and 100 °F). Keep it away from heating

vents and direct sunlight.

Well-ventilated For proper cooling, allow at least 2 inches (5 cm) of

clearance around the inverter.

Clean and free of

dust and dirt

Choose a location that is free of any debris that could get

into the inverter.

Safe Do not install the inverter in a compartment with batteries

or flammable liquids, such as gasoline, or explosive vapors.

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Connecting for Loads Under 150 W

Follow these steps to connect the 200 W unit or 400 W unit:

1. Place the inverter on a flat surface such as the floor of your vehicle.

2. Make sure that the unit is off by verifying the digital display is off.

3. Take the power cord equipped with the lighter plug (Figure 6) and

place the ring terminals over the two cabling terminals on the back

of the inverter. (The cabling terminals are shown in Figure 3 and

Figure 4.)

4. Fasten the positive (red) clamp to the positive battery post, and then

fasten the negative (black) clamp to the negative battery post.

CAUTION: Reverse polarity

Power connections of the 12 V DC battery to the Digital Inverter must

be positive to positive and negative to negative.

A reverse polarity connection (positive to negative) will blow a fuse in

the inverter and may permanently damage the unit. Damage caused by a

reverse polarity connection is not covered by your warranty.

CAUTION

Make sure you connect red to red and black to black, and make sure you

screw the nuts on tightly.

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5. Tighten the nut on each DC terminal until it is snug. Do not

over-tighten.

6. Place the inverter’s lighter plug in the vehicle’s lighter socket or a

12 V outlet.

7. Turn on the unit by holding the switch located on top of the unit

until 888 is shown on the display.

The digital display will show the battery voltage, indicating that the

Digital Inverter is operating normally and AC power is available at

the outlet.

8. Plug in the AC product you want to operate.

When not in use always turn the inverter off by holding the switch until

the digital display turns off.

Connecting for Loads Over 150 W

You must connect the 400 W unit or 800 W unit directly to a 12 V

battery if you are going to operate loads greater than 150 W

continuously. When the inverter is connected this way, you can operate

loads of any size up to 320 W continuously with a 400 W unit and

640 W continuously with a 800 W unit.

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Xantrex Digital inverter 400 User manual

Xantrex Digital inverter 400 User manual

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