Porter POWR-TOUCH 2.5/4 CONTROL PANEL Operating instructions

Brand
Porter
Model
POWR-TOUCH 2.5/4 CONTROL PANEL
Type
Operating instructions

This manual is also suitable for

INSTALLATION, OPERATION & MAINTENANCE MANUAL
T
OTAL
G
YMNASIUM
C
ONTROL
C
ENTER
No. 2555 Powr-Touch
®
2.5 Control System
INST 00432 018
© 2008 PORTER ATHLETIC, INC. ALL RIGHTS RESERVED. 1-1-2008
THE OWNER OF THIS EQUIPMENT MUST SAVE THESE
INSTRUCTIONS FOR FUTURE REFERENCE
CAUTION
KEEP THIS MANUAL IN A SECURE,
LOCKED LOCATION. IMPORTANT
INFORMATION ABOUT SYSTEM
SECURITY IS CONTAINED WITHIN.
2
INSTRUCTIONS: Dealer and/or Installation Supervisor
Please give this book to the Owner/Customer
Porter Order Number:
Date of Scheduled shipment:
Date of Substantial Completion:
The gymnasium equipment for this project has been factory tested. Improper field wiring, handling,
etc. resulting in damage to equipment, voids all warranties. Care has been taken to fabricate and
install this equipment to provide years of safe, satisfactory use and trouble-free service.
The key to satisfactory service is proper operation and care. Should any malfunctions occur, please
notify your supervisor and call your local Porter Dealer or Representative.
NAME OF PROJECT:
GUARANTEE
All materials and workmanship of basic materials are guaranteed to be free and clear of defects.
Defective material will be repaired or replaced, at our option, subsequent to complete information
being received by us concerning the nature of the defect, for a period of one year from the date
established by the certificate of occupancy or certificate of substantial completion, whichever shall
occur first or otherwise documented and signed by an officer of Porter Athletic Equipment
Company.
NAME OF DEALER: NAME OF INSTALLATION COMPANY
PHONE #: PHONE #:
3
X
Y
IN QUALITY SPORTS EQUIPMENT
WORLD LEADER
E-2555
(CONTROLS UP TO EIGHT (8) PORTER DEVICES
ONE (1) REQUIRED (MINIMUM)
02555-000
OPERATION GYMNASIUM CONTROL CENTER 2500 S. 25th AVENUE
BROADVIEW, ILLINOIS 60155
www.porter-ath.com
CONTROL
PANEL
ELECTRIC HOOK-UP DETAIL
(ONE(1) REQUIRED, PER DEVICE)
ADDITIONAL
PANELS (2 thru 16)
AS REQUIRED
AND TWO (2) AUXILIARY DEVICES)
No. 12555-200
CONTROL PANEL
STANDARD 4" x 4" x 212" DEEP JUNCTION
BOX REQUIRED AT EACH TOUCHPAD LOCATION
(PROVIDED AND INSTALLED BY OTHERS)
ADDITIONAL
CONTROL
PANEL(S)
NOTE: ELECTRICAL CONTRACTOR TO MOUNT 4" SQUARE
JUNCTION BOX WITHIN 3'-0" OF WINCH LOCATION.
TOUCHPAD(S) MUST
BE MOUNTED ON THE
WALL IN A LOCATION
SO THAT THE
EQUIPMENT IT IS
CONTROLLING IS IN
FULL VIEW OF THE
OPERATOR.
CAUTION
POWR-TOUCH® SYSTEM
On
UP
1
4
7
AUX.
MISC.
Curtains
Back-
stops
DOWN
Off
0
23
56
89
GYMNASIUM CONTROL CENTER
POWR-TOUCH® 2.5 ELECTRONIC CONTROL PANEL
POWR-TOUCH® 2.5 ELECTRONIC TOUCHPAD
POWR-TOUCH® 2.5 SIMULTANEOUS
®
®
NOTE: ONE 12555-200 CONTROL PANEL AND KEYPAD CAN
SIMULTANEOUSLY CONTROL UP TO FOUR BACKSTOPS.
A TWO CONTROL PANEL SYSTEM OR GREATER CAN
SIMULTANEOUSLY CONTROL UP TO EIGHT BACKSTOPS.
4
SPECIFICATIONS
PORTER No. 02555-000 POWR-TOUCH® 2.5 SIMULTANEOUS OPERATION
GYMNASIUM CONTROL CENTER
Wall-mounted TouchPad control system shall be designed as an alternate to conventional keyswitch-type controls, to
operate basketball backstops, divider curtains, electric height adjusters, overhead volleyball systems, batting cages, mat
movers, and power control for auxiliary gymnasium electrical equipment such as lighting, scoreboards, etc. (Standard
keyswitch-type operation shall not be considered as equal.) TouchPad control shall be capable of operating a maximum
of 128 basketball backstops or other gymnasium apparatus, and a maximum of 32 units of auxiliary equipment. For
safety of operation, the Powr-Touch® 2.5 TouchPad is designed to require constant pressure on the pad button to control
the gymnasium apparatus. Control of the auxiliary equipment is accomplished by a single touch of the appropriate button.
The Powr-Touch® 2.5 TouchPad control system shall offer a time saving operational control feature for multiple operation
of basketball backstops, height adjusters and curtains without requiring additional control wiring. Basketball backstops,
height adjusters and curtains may be operated individually or simultaneously by pressing a single button (for safety
reasons; a maximum of eight backstops or height adjusters, and a maximum of four curtains per TouchPad¿). Systems
that allow for more than eight backstops or height adjusters, or more than four curtains and other equipment to be
operated simultaneously from the same TouchPad, shall not be accepted. Each relay set can be programmed to accept
eight memory address assignments for up to eight different operation combinations for each basketball backstop, height
adjuster or curtain (operate one, two, three and up to eight units individually or simultaneously, curtain simultaneous
maximum is four units). Each desired operation mode shall be selected at the TouchPad by entering the assigned
backstop, height adjuster or curtain number, or combination backstops, height adjusters or curtain number. Systems
without simultaneous operation and multiple operation mode capability shall not be considered equal.
TouchPad shall incorporate a four-digit programmable security code to prevent usage by unauthorized personnel. The
TouchPad security code may be easily reprogrammed at any time as desired to prevent unauthorized usage. TouchPad
will automatically revert back to the secure mode if no button is used within a thirty-second time period. Multiple
TouchPads may be utilized (seven maximum) when operation from various locations is desirable – specify as required.
Systems without multiple TouchPad capability shall not be considered equal. TouchPad assembly shall be flush mounted
in a standard four inch square electrical box (4" x 4" x 2½") with a 12-volt control circuit to relay panels strategically
located on walls or roof framing structure, to minimize power conduit runs and to provide substantial savings on electrical
wiring requirements.
The Powr-Touch® 2.5 control system shall include a minimum of one dual powered relay panel¾ (16 maximum, per
network). Each relay panel shall contain two banks of eight (16 total) 30 amp load rated relays for operating eight
momentary-controlled type (up and down) 120 volt or low voltage pieces of equipment. Each bank of relays shall be
independently powered by 120 volt line power (two (2) dedicated circuit breakers per relay panel). Each relay panel shall
also include two maintained 30 amp load rated relays for power control of lighting, etc. Single circuit (120 volt line power)
relay panels and relays with a load rating of less than 30 amps shall not be considered equal. Size of each relay panel
enclosure is 4-3/8" x 14" x 17" (11.2cm x 36cm x 43cm).
The Powr-Touch® 2.5 control system shall feature a tri-color LED at the TouchPad for positive user feedback. The
TouchPad LED illuminates when the proper security code is entered (green), when confirming a TouchPad button is fully
depressed (amber), and while operating equipment up or down (red). The system shall also include additional LED’s at
the TouchPad and relay panel circuit boards to ensure the system is receiving power, wired correctly, and that the relays
are functioning properly. TouchPad wiring shall also be fuse protected for additional circuit protection.
To assist in identifying the equipment number assignment for single or multiple operation, the Porter No. 92500-000
Custom Equipment Legend shall be provided as standard equipment with every Powr-Touch® 2.5 control system. The
wall mounted legend is positioned above the TouchPad location for a visual reference of the equipment layout. Refer to
sheet E-92500 for more information and specifications. Control systems not offering a custom equipment legend shall not
be considered equal.
Wiring of all electrical components shall be in accordance with local codes, and in accordance with manufacturer's
instructions. All conduit, wiring, junction boxes, and components not specified herein shall be furnished and installed by
the electrical contractor. In addition, relay panel dip switch settings and relay set programming per the facility's
requirements shall be the responsibility of the electrical contractor.
¿ One relay panel (02555-000) system can individually or simultaneously control four backstops, two relay panels are required to operate up to eight
backstops simultaneously. Curtain maximum is four regardless of number of relay panels in system.
ISSUED JANUARY 1, 2008, SUBJECT TO CURRENT MANUFACTURING PROCEDURES AND CHANGES
COPYRIGHT 2008 – PORTER ATHLETIC, INC. – ALL RIGHTS RESERVED
E-2555
5
PARTS LIST
Item
No. Qty. Part Number Description
1 * 12555-100 Electronic Powr-Touch® 2.5 TouchPad
2 ∗∗ 12555-200 Electronic Powr-Touch® 2.5 Relay Panel
3 ELEC 00042 100 4-pole Twist-Lock
4 ELEC 00047 0G0 1/2" deep Cover Plate
∗ Minimum of one (1) Powr-Touch® 2.5 No. 12555-100 TouchPad required per system.
∗∗ One (1) Powr-Touch® 2.5 No. 12555-200 relay panel required per eight (8) Porter devices or two (2) auxiliary devices.
PARTS LIST ILLUSTRATION
6
Programming Guide
This "Guide" section of the instructions allows individuals familiar with the Powr-Touch® 2.5 system to quickly program the relay
panels, erase device assignments and change the factory default password. Individuals not familiar with the system potential should
refer to the main section of the instructions for complete system features.
• Verify relay panel address settings (see chart on page 14), and identify equipment terminated to each relay set (refer to
gymnasium floorplan or the Custom Equipment Legend for equipment number assignment). Sheets illustrating the relay
panel board are included at the end of this instruction manual to annotate the equipment number assignments.
• Set the TouchPad to address "0" (program mode) by pushing all three dip switches (back face of TouchPad, see page 9) to
the closed position.
• Begin programming the relay sets by following the examples listed below.
Individual Operation
Example No. 1:
To program Backstop 3 to relay set "B" (002) on panel address "0", perform the following steps:
1. Enter the relay set number: "002"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "03"
4. Press the TouchPad down/off button.
Example No. 2:
To program Backstop 4 to relay set "E" (005) on panel address "0", perform the following steps:
1. Enter the relay set number: "005"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "04"
4. Press the TouchPad down/off button.
Example No. 3:
To program Backstop 5 to relay set "A" (009) on panel address "1", perform the following steps:
1. Enter the relay set number: "009"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "05"
4. Press the TouchPad down/off button.
LEAVE STATIC SENSITIVE DEVICES IN ORIGINAL PACKAGING UNTIL READY
TO INSTALL
ELECTROSTATIC
SENSITIVE DEVICES
ELECTRICIAN NOTE: EQUIPMENT REQUIRES SPECIAL HANDLING PRECAUTIONS
TOUCH A KNOWN GROUNDING SOURCE BEFORE HANDLING DEVICES
HANDLE DEVICES BY TOUCHING ONLY THE EDGES OF THE CIRCUIT BOARD
7
Example No. 4:
To program Backstop 6 to relay set "G" (015) on panel address "1", perform the following steps:
1. Enter the relay set number: "015"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "06"
4. Press the TouchPad down/off button.
Multiple Operation
Example No. 1:
To program Backstop 3 to relay set "B" (002) on panel address "0", perform the following steps:
1. Enter the relay set number: "002"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "50"
4. Press the TouchPad down/off button.
Example No. 2:
To program Backstop 4 to relay set "E" (005) on panel address "0", perform the following steps:
1. Enter the relay set number: "005"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "50"
4. Press the TouchPad down/off button.
Example No. 3:
To program Backstop 5 to relay set "A" (009) on panel address "1", perform the following steps:
1. Enter the relay set number: "009"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "50"
4. Press the TouchPad down/off button.
Example No. 4:
To program Backstop 6 to relay set "G" (015) on panel address "1", perform the following steps:
1. Enter the relay set number: "015"
2. Enter the device type: "Backstop"
3. Enter the assigned device number: "50"
4. Press the TouchPad down/off button.
In the above individual and multiple programming examples, backstops 3, 4, 5 or 6 will operate individually when the operator at the
TouchPad enters "Backstop 3, 4, 5 or 6" and presses and holds either the "up" or "down" button. These four backstops will operate
simultaneously when the operator at the TouchPad enters "Backstop 50" and presses and holds either the "up" or "down" button.
Multiple operation notes:
• A maximum of eight (8) backstops or height adjusters can be operated simultaneously, and a maximum of four (4) curtains
can be operated simultaneously (multiple operation).
• Only two members of a multiple set can be powered per relay bank (see pages 11, 16 and 17).
• Any device number can be assigned to operate a multiple set, but number assignments 50 thru 90 are recommended.
• Only the "Backstop" and "Misc." function keys can be programmed for multiple operation.
• A single relay panel Powr-Touch II system can control only two devices simultaneously. A minimum of two relay panels is
required to control a multiple set maximum of four devices.
To test the operation of the equipment, set the TouchPad dip switch module to a logical address (1 thru 7) that does not conflict with
other TouchPad address settings in the system network. Enter the factory default four digit password (1 1 1 1). Operate the device by
selecting the device button and corresponding number, then push and hold the "up" or "down" button for the desired direction of
travel.
8
Programming Erase Guide
All devices that are programmed properly in the Powr-Touch® 2.5 are held in the system's memory. If a device number has been
programmed/assigned to eight relay sets, it cannot be programmed to additional relay sets. If a mistake was made during the
programming sequence and a device number was accidentaly assigned to the wrong relay set, an erase procedure will be required.
Refer to the erase options examples below.
Complete system erase:
Note: This procedure will erase all device assignments in the Powr-Touch® 2.5 system.
1. Set the No. 12555-100 TouchPad dip switch to address "0" (program mode, see TouchPad illustration, page 9)
2. Enter 999
3. Enter "Backstop 00"
4. Press the down/off button.
Individual device assignment erase:
Note: This procedure will erase the device number assignment selected in the Powr-Touch® 2.5 system.
1. Set the No. 12555-100 TouchPad dip switch to address "0" (program mode, see TouchPad illustration, page 9)
2. Enter 900
3. Enter the device type and number. Example:"Backstop 03"
4. Press the down/off button.
In the above example, "Backstop 3" will be erased from all memory locations (single and multiple operation) in the Powr-Touch® 2.5
system.
Relay panel erase:
Note: This procedure will erase all device number assignments in the selected Powr-Touch® 2.5 relay panel.
1. Set the No. 12555-100 TouchPad dip switch to address "0" (program mode, see TouchPad illustration, page 9)
2. Calculate the code number to enter. To erase relay panel address "0", add the number "1" to the relay panel address number, then
add the constant number "900". Example: Relay panel address "0" +1 + 900 = 901.
3. Enter 901
4. Enter "Backstop 00"
5. Press the down/off button.
In the above example, all device number assignments in relay panel address "0" will be erased.
TouchPad Password Guide
A factory default, four digit password (1 1 1 1) is used to unlock the system. The password can be easily changed at any Touchpad
location. The password can also be easily reverted back to the factory default at both the Touchpad or at relay panel address "0" (refer
to page 15).
Changing the password is accomplished by following the steps below:
1. Enter the existing code (enter factory code of 1 1 1 1 if setting code for the first time). If performed correctly, the indicator LED
will illuminate green.
2. Press both the 7 and 9 buttons simultaneously. The indicator LED will flash (amber color) approximately twice a second.
3. Enter the new four digit password code twice within ten seconds of step 2. If performed correctly, the TouchPad LED will
illuminate red for approximately one second.
After the TouchPad LED light turns off. Enter the newly assigned password to confirm that it has been changed.
9
DIP SWITCH LEGEND
No. 12555-100 TouchPad
The face of the No. 12555-100 TouchPad consists of a sixteen button TouchPad (3), an ABS plastic mounting bezel (4) and a tricolor
indicator LED (1). The back of the TouchPad has a 3-position dip switch (5) used for address and program mode selection, a 4-
position terminal strip (6) and a power indicator LED (7). The indicator LED (7) is mounted to the back of the TouchPad circuit
board to indicate that the TouchPad is receiving 12 volt power. The 3-position dip switch (5) is used to assign a unique address to
each No. 12555-100 TouchPad (addresses 1 thru 7), or to set the No. 12555-100 TouchPad to program mode (address "0"). A dip
switch legend sticker (8) is affixed to the backside of the No. 12555-100 TouchPad for quick dip switch address reference. The No.
12555-100 TouchPad mounting bezel is designed to be flush mounted to a two gang (4" x 4" x 2-1/2" deep) electric junction box that
is recessed into a wall. The orientation of the electric junction box mounting tab ears is critical. Refer to sheet E-2555 on page 3
for an illustration of the proper mounting tab ears orientation.
Legend
1. Tri-Color LED Light 5. TouchPad Dip Switch
2. TouchPad Mounting Holes (2) 6. TouchPad Terminal Strip
3. TouchPad Buttons 7. Power LED
4. Bezel 8. Dip Switch Address Legend
No. 12555-100 Multiple TouchPad Option
Multiple No. 12555-100 TouchPads can interface with one or more
No. 12555-200 relay panels in a networked system to allow operation
from various locations. Preferably, the No. 12555-100 TouchPad in
closest proximity should be used to control the equipment. Thus,
allowing the operator a full view of the equipment operation.
A maximum of seven No. 12555-100 TouchPads can control up to
sixteen No. 12555-200 relay panels in a networked system. In a
multiple No. 12555-100 TouchPad configuration, any No. 12555-100
TouchPad can control any of the devices that are part of the No.
12555-200 relay panel system. No. 12555-100 TouchPads can also
be used simultaneously in a system. However, only relay panel
banks (relay bank "A" or "B") with activity of one device or less can
be addressed simultaneously by another No. 12555-100 TouchPad.
KEYPAD ILLUSTRATION
FRONT OF KEYPAD BACK OF KEYPAD
10
The No. 12555-200 relay panel assigns priority to the No. 12555-100 TouchPad that input is received from first. The second No.
12555-100 TouchPad is locked out (if two devices per relay bank are already active) while the No. 12555-100 TouchPad with priority
is being used. Key input from the second No. 12555-100 TouchPad while it is locked out will not be recognized by that relay panel
bank.
Refer to the notes below for multiple No. 12555-100 TouchPad features.
1. A maximum of seven No. 12555-100 TouchPads and sixteen No. 12555-200 relay panels can form a networked system to control
up to 128 Porter® devices and 32 units of auxiliary equipment.
2. The networked system (No. 12555-100 TouchPads and No. 12555-200 relay panels) is unlocked by entering the correct password
code from any No. 12555-100 TouchPad in the same networked system.
3. Any No. 12555-100 TouchPad can operate a backstop, height adjuster or curtain individually or in a multiple set (eight maximum,
curtains: four maximum).
4. No. 12555-100 TouchPads can be operated simultaneously to control devices, provided that the devices to be operated are not
connected to a relay bank (relay bank "A" or "B") that is already controlling two devices via a separate No. 12555-100 TouchPad.
Input from a TouchPad to a relay bank (relay bank "A" or "B") that is actively controlling two devices will not be recognized by
that relay panel bank.
No. 12555-100 TouchPad LED Reference
The No. 12555-100 TouchPad’s tricolor LED (1) (red, green and amber) is used for operator feedback when operating the TouchPad.
After a user successfully enters in the four digit password code (factory default 1 1 1 1), the LED (1) will illuminate green, indicating
that the system is unlocked. Subsequent key presses, with the exception of the "up" and "down" buttons, will cause the LED (1) to
illuminate amber, acknowledging the key input. The system will revert back to the locked state if no key activity is detected on any
TouchPad in the system for a period of thirty seconds. The LED illuminates red, when a device is correctly selected and the "up" or
"down" button is held pressed. The LED remains red for as long as the "up" or "down" button is held in the depressed position.
Entering or Changing the Four-Digit Password Code
A factory default, four digit password (1 1 1 1) is used to unlock the system. Any No. 12555-100 TouchPad can be used to program a
new unlock code. However, if the system is already unlocked, only the TouchPad which unlocked the system can change the code.
Changing the password is accomplished by following the steps below:
4. Enter the existing code (enter factory code of 1 1 1 1 if setting code for the first time). If performed correctly, the indicator LED
will illuminate green.
5. Press both the 7 and 9 buttons simultaneously. The indicator LED will flash (amber color) approximately twice a second.
6. Enter the new four digit password code twice within ten seconds of step 2. If performed correctly, the TouchPad LED will
illuminate red for approximately one second.
Refer to the "Resetting the Password Code to Factory Default" section on page 15 for resetting the password to the factory default
password (1 1 1 1).
11
No. 12555-200 Relay Panel
Legend
1. Relay Circuit Board 9. Relay Set (Typ. of 8 Sets)
2. Relay Set Terminals (A thru D) 10. Dip Switch Module
3. Relay Set Terminals (E thru H) 11. Dip Switch Address Legend
4. Relay Set Jumper (See Details A & B) 12. System Status LED’s
5. Line In Power 120v AC (Typical of 2) 13. TouchPad Power Fuse
6. TouchPad or Networking Terminals 14. Auxiliary Relay (Typical of 2)
7. Auxiliary Terminal "A" 15. Relay LED (Typical of 18)
8. Auxiliary Terminal "B"
1234 6
5
SEE DETAILS
A & B
(PAGE 13)
SEE DETAIL C
(PAGE 14)
RELAY CIRCUIT BOARD (COMPONENT OF 12550-200 RELAY PANEL)
RELAY BANK "A" RELAY BANK "B"
12
RELAY PANEL (ENCLOSURE)
No. 12555-200 Relay Panel Enclosure
Specifications
• NEMA 1 enclosure, 16 Ga. steel
• Size, 4 3/8"D x 14"W x 17"H
• Fourteen (14) 7/8" dia. knockouts
• Hinged cover (face of panel)
• Externally accessible mounting holes (4)
No. 12555-200 Relay Panel Overview
The Powr-Touch® 2.5 No. 12555-200 system utilizes a
relay circuit board to operate up to eight Porter® devices and
two auxiliary devices. In an expanded Powr-Touch® 2.5
system, a maximum of sixteen relay panels and seven
TouchPads can be networked to control up to 128 Porter®
devices and 32 units of auxiliary equipment.
The No. 12555-200 relay panel consists of two banks of relays (four relay sets per bank, up and down), two auxiliary relays (on or
off), a six position dip switch, three indicator LED’s at the top center of the panel, two 120VAC power input terminals, and two low
voltage screw terminals for connection of the TouchPad(s) or networking additional relay panel(s). Each bank of relays ("A" and
"B"), see illustration on page 11) is independently powered via a 120VAC terminal strip located at the top left and right hand section
of the circuit board. The 120VAC terminals are identified as "primary" and "secondary". The primary 120VAC terminal provides
power to bank "A" and to the relay board electronic logic, while the secondary 120VAC terminal only provides power to bank "B".
The No. 12555-200 relay panel will function properly with only the primary 120VAC terminal connected to the power source, but
only bank "A" will receive 120VAC power. In certain circumstances, a single power line feed to the No. 12555-200 relay panel's
primary 120VAC terminal is acceptable, but the panel's design potential will be limited. For example, bank "A" will receive and
provide power to the devices connected to any of its four relay sets, but bank "B" will be limited to only controlling low voltage
devices connected to any of its four relay sets. Thus, a single 120VAC powered No. 12555-200 relay panel has limited multiple set
operation capabilities.
Each relay set (9) consists of two relays, one for the "up" and one for the "down" direction of travel. An indicator LED (15) is also
positioned next to each relay for confirmation of actuation. When a relay is tripped, the indicator LED will illuminate, giving a visual
reference of relay activity.
The dip switch (10) is used to assign a unique address to each No. 12555-200 relay panel in a system. Each No. 12555-200 relay
panel in a system must have a unique address. In addition, each system must have one No. 12555-200 relay panel with an address
setting of "0". The address "0" panel is the master panel which controls the lock status of the system. It is important to note that the
unlock code is stored in the relay panel with address "0" (master panel) and not in any of the TouchPads, thus allowing multiple
TouchPad logic. Dip switch location five is reserved for future use. Dip switch location six is used to erase the relay board memory
assignments, and as with the No. 12555-100 TouchPad, resetting the password to factory default (1 1 1 1).
The three indicator LED’s (12) near the top of the panel indicate 12 volt panel power, TouchPad power, and system status. The 12
volt panel power LED is illuminated when the system is receiving 120 VAC in and the 12 volt power supply is functioning properly.
The TouchPad power LED is also illuminated when the panel is receiving power. This indicates that 12 volts is being supplied to the
+12V screw terminal on the four position screw terminals. The third LED is labeled "System Status". This LED illuminates when the
system is unlocked by a No. 12555-100 TouchPad. Refer to the relay circuit board illustration for the location of referenced circuit
board components.
No. 12555-200 Relay Panel Wiring and Voltage Output Jumper Settings (See Detail A or B)
A small three-screw terminal strip (4) is located adjacent to each of the eight relay sets (A thru H). The terminal strip (4), with use of
a metal jumper, controls the matching relay set. The three-screw terminal strip is tagged with the same matching letter suffix (A thru
13
DETAIL A
120 VOLT JUMPER AND WIRING CONFIGURATION
WIRE TERMINATION
FOR 120v OUTPUT JUMPER POSITION
FOR 120v OUTPUT,
(FACTORY DEFAULT)
BRIDGING
REFERENCE
UP
DOWN
NEUTRAL
2080 LOW
VOLTAGE COMMON
DOWN
UP
DETAIL B
2080 LOW VOLTAGE
JUMPER AND WIRING CONFIGURATION
(DUAL MOTOR MODEL No. 2080 CURTAINS ONLY)
JUMPER POSITION
FOR LOW VOLTAGE
OUTPUT
BRIDGING
REFERENCE
WIRE TERMINATION FOR
LOW VOLTAGE OUTPUT
H) as the relay set it controls. The metal jumper that is installed in each terminal strip bridges two of the terminal screws in order for
the relay set to function properly. The position of the terminal jumper is dependent on the required operation mode (See Details A &
B). Each three-position terminal’s silk screen markings identify the jumper function based on jumper position. IMPORTANT: The
control voltage (120 volt or low voltage) required for each device, and the relay set controlling each device must be determined
before applying power to the relay panel.
Warning: Disconnect power at power source before changing relay jumper settings. Refer to the information below for a
description of the jumper functions.
Note: All 12555-200 relay panels are shipped from the factory with
the jumper installed in the "120VAC" position.
1. The two-position jumper installed in the "120VAC" position.
See Detail "A"
At the main output terminals for the matching relay set, 120 volt
power is provided at either the "up" or "down" screw terminal and
the relay set’s "neutral" screw terminal is utilized. The "2080 low
voltage common" screw terminal for the relay set is not utilized.
2. The two-position jumper installed in the"2080 low voltage"
position. See Detail "B" NOTE: CONFIGURATION
REQUIRED FOR ALL DUAL MOTOR 2080 CURTAINS.
At the main output terminals for the matching relay set, no power is
provided at either the "up" or "down" screw terminal and the "2080
low voltage common" screw terminal is utilized. The "neutral"
screw terminal for the relay set is not utilized.
Programming the No. 12555-200 Relay Panel
Up to 128 unique relay sets can exist on a system of sixteen No.
12555-200 relay panels. When the No. 12555-200 relay panel dip
switch (10) address is "0", relay sets A through H are relay sets 1
through 8. When the dip switch address is "1", relay sets A through
H become 9 through 16 and so on ending at address 15 where sets A
through H become sets 121 through 128. The two auxiliary relays
located on each circuit board have a permanent index number
assignment. The auxiliary index number assignment is based on the
No. 12555-200 relay panel dip switch address. Auxiliary relays A
and B are index numbers 1 and 2 on dip switch address "0", index
numbers 3 and 4 on dip switch address "1", and index numbers 31
and 32 on dip switch address "15". Refer to the dip switch address
matrix chart on page 14 for a complete list of index number
assignments. Refer to the TouchPad section for TouchPad address
assignment.
In order to operate devices connected to the system, the program
relay sets must be programmed and linked to a device function
button using an index number (1 thru 99). The No. 12555-100 TouchPad function buttons (Backstops, Curtains, and Misc) can have
99 index numbers linked to each button. Refer to the No. 12555-100 TouchPad illustration. To program the relay sets, the following
steps must be performed.
1. Set No. 12555-100 TouchPad dip switch (5) to address "0" (refer to No. 12555-100 TouchPad dip switch location and address
chart, page 9).
2. Enter a three digit relay set number: 001 through 128 (refer to the dip switch address matrix chart, page 14).
3. Press one of the three apparatus buttons: Backstop, Curtains, or Misc. (refer to No. 12555-100 TouchPad illustration, page 9).
4. Enter the desired two digit index number: 01 through 99.
5. Press the down/off button.
If the proper programming sequence has been performed, the TouchPad LED will illuminate red for half a second.
14
DETAIL C
123456
DIP SWITCHES SHOWN
IN THE CLOSED POSITION
(ADDRESS 0)
No. 12555-200 Relay Panel Programming Example
Example:
To program Backstop 1 to relay set "D" with panel address "0" (see Detail "C" below), perform the following steps:
1. Set the No. 12555-100 TouchPad dip switch to address "0" (program mode, see TouchPad illustration, page 9).
2. Enter the corresponding relay set number: "004"
3. Enter the device type: "Backstop"
4. Enter the assigned device number: "01"
5. Press the TouchPad down/off button.
If the programming sequence has been performed properly, the TouchPad LED will illuminate red for half a second. After
programming is complete, the TouchPad dip switch (page 9) must be set to a valid address (1 thru 7). For additional individual or
multiple operation programming examples, refer to the "Guide" section of the manual, pages 6 and 7.
No. 12555-200 Relay Panel Dip Switch Address
Matrix
Electrician Note: Multiple relay panel systems require
changing the factory default dip switch address setting
(other than “Master Panel Address “0”). Refer to the matrix
chart below for dip switch positions.
Relay Panel
Address No. Relay Set No. Aux. Set No. Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6
Address 0 ¿ 001 thru 008 1 & 2 Closed Closed Closed Closed N/A Closed
Address 1 009 thru 016 3 & 4 Open Closed Closed Closed N/A Closed
Address 2 017 thru 024 5 & 6 Closed Open Closed Closed N/A Closed
Address 3 025 thru 032 7 & 8 Open Open Closed Closed N/A Closed
Address 4 033 thru 040 9 & 10 Closed Closed Open Closed N/A Closed
Address 5 041 thru 048 11 & 12 Open Closed Open Closed N/A Closed
Address 6 049 thru 056 13 & 14 Closed Open Open Closed N/A Closed
Address 7 057 thru 064 15 & 16 Open Open Open Closed N/A Closed
Address 8 065 thru 072 17 & 18 Closed Closed Closed Open N/A Closed
Address 9 073 thru 080 19 & 20 Open Closed Closed Open N/A Closed
Address 10 081 thru 088 21 & 22 Closed Open Closed Open N/A Closed
Address 11 089 thru 096 23 & 24 Open Open Closed Open N/A Closed
Address 12 097 thru 104 25 & 26 Closed Closed Open Open N/A Closed
Address 13 105 thru 112 27 & 28 Open Closed Open Open N/A Closed
Address 14 113 thru 120 29 & 30 Closed Open Open Open N/A Closed
Address 15 121 thru 128 31 & 32 Open Open Open Open N/A Closed
¿ Address 0 is used to assign a relay panel as master. One master panel must be present in a system.
15
Operation
Once the relay sets have been assigned to a device, the device can be operated. This is accomplished by performing the following
steps:
1. Unlock the system by entering in the default four digit password code. (1 1 1 1). The TouchPad LED will illuminate green.
2. Press one of the function buttons: Backstop, Curtains, Misc. or Aux.
3. Enter the index number (single digit numbers do not require a leading zero).
4. Press the desired direction button. If the device and index numbers were entered correctly, the device will move in the direction
selected for as long the button is held pressed, or until the device limit switch is tripped. The indicator LED will change from
green to red for as long as the direction button is pressed. Note: For Auxiliary devices, the "on" button closes the relay contacts
(power on) and the "off" opens the relay contacts (power off).
If the system has been unlocked by another TouchPad, the user can start at step 2. At any time the system is unlocked, the user can
start from step 2 to operate another device. It is important to note that only two relay sets per bank (bank "A" or "B") can be active
simultaneously. If a second TouchPad tries to operate a third relay set belonging to a bank with two relay sets already active, the input
from the second TouchPad will be ignored. The system will allow multiple TouchPads to operate multiple relay sets simultaneously,
provided that the TouchPad does not address relay sets located in a relay bank (bank "A" or "B") already controlling two devices.
If a motor is turned on and the direction button is released and the opposite direction button pressed immediately, the system will
pause approximately three seconds before turning on the motor in the opposite direction. This prevents damage to the motor. If a
direction button is released and the same button is pressed again, the system will turn the motor on after a one second delay. The one
second delay eliminates relay chatter and possible damage to the relay contacts.
Changing the Four Digit Password Code
Refer to the "Guide section" or the No. 12555-100 TouchPad section, pages 8 or 10.
Resetting the Password Code to Factory Default
In the event the password code is lost, it can be reset to the factory (1 1 1 1) by either of the following two methods listed below:
1. At the Master Panel (panel with address "zero"): Set dip switch six to the open position for one second, then set back to the
closed position. Note: This method will also erase the relay board memory address assignments.
2. At a TouchPad: Set all the dip switches on the back of the TouchPad to the closed position (program mode/address "0"), then
simultaneously press the 7 and 9 TouchPad buttons. If performed correctly, the LED on the front of the TouchPad will illuminate
red for half a second. Set the TouchPad back to its previous address.
16
120 Volt Wiring Diagram
Note: Wiring connection shown for relay set that controls a 120 volt device
120 VOLT JUMPER
AND WIRING CONFIGURATION
JUMPER POSITION
FOR 120v OUTPUT
(FACTORY DEFAULT)
NEUTRAL
DOWN
UP
6'-0" Lg. SJO CORD WITH
NEMA L14-20 TWIST-LOCK
TYPE PLUG - FROM WINCH
4 POLE TWIST-LOCK RECEPTACLE
MOUNTED IN 4" SQUARE JUNCTION
BOX COVER (BY PORTER)
UP DOWN
NEUTRAL
NEUTRAL
DOWN
UP
GND
ELECTRICAL CONTRACTOR TO MOUNT
4" SQUARE JUNCTION BOX WITHIN
3'-0" OF WINCH LOCATION
X
Y
BACKSIDE OF RECEPTACLE
(TYPICAL). SEE DETAIL BELOW
FOR LOCATION.
BACKSIDE OF KEYPAD
LOW VOLTAGE TERMINAL STRIPS
ARE USED INTERCHANGEABLY FOR BOTH
KEYPAD(S) OR RELAY PANEL NETWORKING.
RELAY CIRCUIT BOARD
(ENCLOSURE NOT SHOWN)
RELAY PANEL NETWORKING REQUIRES
ONLY TWO (2) WIRES (COMM+ & COMM-)
FOR EXPANSION OF CONTROL SYSTEM
KEYPAD REQUIRES FOUR (4) WIRES
(12v+, GND, COMM+, COMM-)
GROUND PER
LOCAL CODES
IN
OUT AUXILIARY SWITCH
TERMINALS
30 AMPS, 250v MAX
NOTE: ALL ELECTRICAL WIRING
PROVIDED BY OTHERS
EIGHT (8) SETS OF 30 AMP MOMENTARY
RELAYS (UP and DOWN), FOUR (4)
TERMINALS PER RELAY SET.
TWO (2) 30 AMP AUXILIARY RELAYS
(ON or OFF), TWO (2) TERMINALS
PER RELAY.
RELAY BOARD SPECIFICATIONS
120 VOLT (HOT)
NEUTRAL
NOTE: A MAXIMUM OF EIGHT PORTER DEVICES
CAN BE CONTROLLED PER RELAY BOARD
120 VOLT POWER SUPPLY,
GROUND PER LOCAL CODE
ELECTRICIAN NOTE: REFER
TO SHEET E-2555 FOR FIELD
WIRING INFORMATION
SHIELDED CABLE REQUIRED
FOR KEYPAD AND RELAY
PANEL COMMUNICATION WIRES
CONTACT THE AUXILIARY EQUIPMENT
MANUFACTURER FOR REQUIREMENTS
CONCERNING AUXILIARY CONTROL WIRING
TO COMM+ & COMM-
(NETWORKED PANEL)
120 VOLT (HOT)
NEUTRAL
RELAY BANK "A"
RELAY BANK "B"
NOTE: ONLY TWO SIMULTANEOUS
SET DEVICES CAN TERMINATE PER
RELAY BANK (BANK "A" OR "B") IN
EACH POWR-TOUCH 2.5 RELAY PANEL.
TWO (2) CONTROL PANELS ARE
REQUIRED TO OPERATE UP TO EIGHT
DEVICES SIMULTANEOUSLY.
17
Dual Motor Model No. 2080 Curtain Low Voltage Wiring Diagram
Note: Wiring connection shown for relay set that controls a No. 2080 Dual Motor Curtain
6'-0" Lg. SJO CORD WITH
NEMA L5-15 TWIST-LOCK TYPE
PLUG - FROM SYNCHRONIZER
3 POLE TWIST-LOCK RECEPTACLE
MOUNTED IN 4" SQUARE JUNCTION
BOX COVER (BY PORTER)
UP
DOWN
ELECTRICAL CONTRACTOR TO MOUNT
4" SQUARE JUNCTION BOX WITHIN
3'-0" OF SYNCHRONIZER LOCATION
RELAY CIRCUIT BOARD
(ENCLOSURE NOT SHOWN)
IN
OUT
NOTE: ALL ELECTRICAL WIRING
PROVIDED BY OTHERS
EIGHT (8) SETS OF 30 AMP MOMENTARY
RELAYS (UP and DOWN), FOUR (4)
TERMINALS PER RELAY SET.
TWO (2) 30 AMP AUXILIARY RELAYS
(ON or OFF), TWO (2) TERMINALS
PER RELAY.
RELAY BOARD SPECIFICATIONS
NOTE: A MAXIMUM OF EIGHT PORTER DEVICES
CAN BE CONTROLLED PER RELAY BOARD
ELECTRICIAN NOTE: REFER
TO SHEET E-2555 FOR FIELD
WIRING INFORMATION
SHIELDED CABLE REQUIRED
FOR KEYPAD AND RELAY
PANEL COMMUNICATION WIRES
JUMPER POSITION FOR
LOW VOLTAGE CONTROL
(DUAL MOTOR 2080 CURTAINS)
2080 LOW VOLTAGE JUMPER
AND WIRING CONFIGURATION
UP
DOWN
2080 LOW VOLTAGE
COMMON
TERMINAL STRIP AT 2080
CURTAIN SYNCHRONIZER
013
COMMON
ELECTRICIAN NOTE: IF CURTAIN DOES
NOT CORRESPOND TO UP AND DOWN
BUTTONS ON KEYPAD, REVERSE THE
No. 0 and No. 1 WIRES AT TERMINAL STRIP
ELECTRICIAN NOTE: CONTROL WIRES
FROM RELAY PANEL MUST NOT SHARE
THE SAME RACEWAY AS THE POWER
SOURCE WIRES. POWER SOURCE WIRES
MUST BE NON SWITCHABLE, AND RUN
DIRECTLY TO THE PROVIDED TWIST-LOCK
RECEPTACLE. SEE WIRING DETAIL BELOW.
120 VOLT POWER, FROM
CIRCUIT BREAKER PANEL
GREEN
(GROUND)
BACKSIDE
OF
RECEPTACLE
BLACK (HOT)
WHITE
CONTACT THE AUXILIARY EQUIPMENT
MANUFACTURER FOR REQUIREMENTS
CONCERNING AUXILIARY CONTROL WIRING
AUXILIARY SWITCH
TERMINALS
30 AMPS, 250v MAX
TO COMM+ & COMM-
(NETWORKED PANEL)
RELAY PANEL NETWORKING REQUIRES
ONLY TWO (2) WIRES (COMM+ & COMM-)
FOR EXPANSION OF CONTROL SYSTEM
LOW VOLTAGE TERMINAL STRIPS
ARE USED INTERCHANGEABLY FOR BOTH
KEYPAD(S) OR RELAY PANEL NETWORKING.
120 VOLT POWER SUPPLY,
GROUND PER LOCAL CODE
BACKSIDE OF KEYPAD
120 VOLT (HOT)
NEUTRAL
NEUTRAL
120 VOLT (HOT)
KEYPAD REQUIRES FOUR (4) WIRES
(12v+, GND, COMM+, COMM-)
RELAY BANK "A"
RELAY BANK "B"
NOTE: ONLY TWO SIMULTANEOUS
SET DEVICES CAN TERMINATE PER
RELAY BANK (BANK "A" OR "B") IN
EACH POWR-TOUCH 2.5 RELAY PANEL.
TWO (2) CONTROL PANELS ARE
REQUIRED TO OPERATE UP TO EIGHT
DEVICES SIMULTANEOUSLY.
18
Troubleshooting Flowchart
SYSTEM WILL NOT
OPERATE DEVICES
IS THE 12 VOLT LED
ILLUMINATED IN THE
RELAY PANEL?
TURN ON THE
CIRCUIT BREAKER
IS THE CIRCUIT BREAKER
AT THE POWER SOURCE
TURNED ON?
YES
NO
PROBLEM
SOLVED?
CHECK POWER AT
RELAY PANEL POWER
INPUT TERMINALS
NO
IS THERE FULL POWER AT
THE TERMINALS?
FINISHED
IS THE RELAY PANEL'S
KEYPAD LED ILLUMINATED?
YES
YES
CHECK THE RELAY PANEL
TRANSFORMER FUSE
PROBLEM
SOLVED?
FINISHED
NO CONTACT
PORTER
NO
TRACE WIRING BACK
TO POWER SOURCE
BREAKER PANEL
FINISHED
PROBLEM
SOLVED? NO
CONTACT
ELECTRICIAN
IS THE KEYPAD LED
ILLUMINATED? CHECK THE
KEYPAD FUSE
FINISHED
PROBLEM
SOLVED?
NO
WILL THE KEYPAD
UNLOCK THE SYSTEM?
YES
CHECK
KEYPAD
WIRING
RESET
PASSWORD
WILL THE DEVICES
OPERATE?
PROBLEM
SOLVED?
CONTACT
PORTER
FINISHED
PROBLEM
SOLVED? NO
CONTACT
PORTER
NO
FINISHED
DO RELAYS ACTUATE
AND CORRESPONDING
LED's ILLUMINATE?
CHECK CONNECTIONS
AND WIRING TO WINCH
NO
NO
YES
YES
YES
NO
YES YES
NO
YES
NO
YES
NO
FINISHED
YES
ARE THE ADDRESS
ASSIGNMENTS CORRECT AND
RELAY PANELS PROGRAMMED?
YES
NO
SET DIP SWITCH ADDRESS
ASSIGNMENTS AND PROGRAM
THE RELAY SETS PER MANUAL
YES
PROBLEM
SOLVED? NOYES
FINISHED
GO BACK TO THE START
OF FLOWCHART AND
RETRACE STEPS
YES
NO
REPLACEMENT FUSES
KEYPAD - 5 x 20 mm , 1 AMP
TRANSFORMER - 5 x 20 mm , 3.15 AMP
19
Relay Set Terminal Assignment Worksheets
- TERMINAL ASSIGNMENTS -
RELAY PANEL ADDRESS = 0
DEVICE No.:
DEVICE TYPE:
RELAY SET No.: 001 005
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:002 006
DEVICE No.:
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
RELAY SET No.:
003 007
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
RELAY SET No.:
004 008
AUX. RELAY No.: 12AUX. RELAY No.:
20
- TERMINAL ASSIGNMENTS -
RELAY PANEL ADDRESS = 1
DEVICE No.:
DEVICE TYPE:
RELAY SET No.: 009 013
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
010 014
DEVICE No.:
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
RELAY SET No.:
011 015
DEVICE No.:
DEVICE TYPE:
RELAY SET No.:
DEVICE TYPE:
DEVICE No.:
RELAY SET No.:
012 016
AUX. RELAY No.: 34AUX. RELAY No.:
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24

Porter POWR-TOUCH 2.5/4 CONTROL PANEL Operating instructions

Brand
Porter
Model
POWR-TOUCH 2.5/4 CONTROL PANEL
Type
Operating instructions
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents