Exmark lazer Z DS series Setup Instructions

Brand: Exmark

Model: lazer Z DS series

Type: Setup Instructions

Exmark lazer Z DS series is a versatile and powerful lawn mower, designed to tackle even the toughest mowing challenges. With its heavy-duty construction and advanced features, it can handle large areas of grass quickly and efficiently. The mower features a spacious cutting deck that provides a wide cutting swath, reducing the time it takes to mow your lawn. The adjustable deck height allows you to customize the cut to your desired length, while the mulching capabilities help to fertilize your lawn as you mow.

LAZERZ®DS-SERIES

SetupInstructions

ForSerialNos.314,000,000&Higher

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCalifornia

tocausecancer,birthdefects,andotherreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#

DescriptionQty.Use

323-6

CapScrew,Hex3/8-16x1inch

98-5975

Washer,SpringDisc

3290-357

Nut,HexFlange3/8-16inch

InstallingtheRolloverProtection

System(RollBar).

103-7599-03Guard1

109-2394U-Bolt2

104-8301

Nut-Nyloc3/8-16Flg

Installingtheaircleanerguard.

104-8301

Nut-Nyloc3/8-16Flg

3231-7

Bolt-Carriage3/8-16x21/4

Installingthesidebumpers(Rear

DischargeUnitsOnly).

103-2106

Key,ExmarkLogo

1-603511

Key,Standard

Fillouttheonlinewarrantyregistration

formandplacekeysintoliterature

pack.

LiteraturePack

Manual,Operator's

Manual,EngineOperator's

InstallingtheRolloverProtection

System(RollBar)

1.Removesidesandtopofcratefromthebase.

2.Removerollbarcomponentsfromthecrate.

3.Removerollbartubesfromsidesofcrate.

4.Removethetwobracketsusedtomountthebottom

oftheupperrollbartubetothecrate.

5.Removethe1/2-13x31/4inchcapscrewsand

1/2-13inchhexangelocknutsfromthetwo

bracketsateachendoftheupperrollbartubeand

retainforlateruse(Figure1).

P .O.Box808

Beatrice,NE68310

PartNo.4501-768Rev.A

PrintedintheUSA.

AllRightsReserved

*4501-768*A

6.Removethefour1/4inchlagscrewsholdingthe

wheelhubbracketstothecratebottomanddiscard.

Figure1

1.1/2-13x3/41/4inch

Capscrew

3.Upperrollbartube

2.1/2-13inchhexangelock

nuts

7.Raisetherearoftheunitapproximately10–12inches

andsupportitwithjackstandsorequivalentsupport.

CAUTION

Raisingtherearoftheunitforassemblyrelying

solelyonmechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulicjacks

maynotbeenoughsupportormaymalfunction

allowingtheunittofall,whichcouldcause

injury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstandsor

equivalentsupport

8.Locatetheleftandrightlowerrollbartubes.

9.Alignlowerrollbartubesalongrearengineframe

(Figure2).

10.Looselyinstalllowerrollbarhardware(four3/8-16

x1inchcapscrews,fourspringdiscwashersand

four3/8-16inchwhizlocknuts)tothetubesoneach

side(

Figure2).

Note:Besurethespringdiscwasherconeis

installedtowardstheheadofthecapscrew.

Figure2

1.3/8-16x1inchcapscrews

3.Wheelnuts

2.Springdiscwasher(cone

towardscapscrewhead)

4.3/8-16inchwhizlocknuts

Figure3

1.1/4-20inchnylocnut

5.Upperrollbartube

2.1/2-13inchhexangelock

nuts

6.Latchpinassembly

3.Applyoiltoinsidesurface

ofearshapedholes

7.1/2-13x31/4inch

capscrew

4.Bumper

11.Locatethelatchpinassemblies(pinandhairpin

connectedwithalanyard).

12.Inserta1/2-13x31/4inchcapscrew(removedin

step5)intothebenttabwasheronthelanyardof

eachpinassembly(Figure3).

Note:Makesurethebenttabinthewasheris

towardstheheadofthebolt.

13.Lightlyoiltheinsidesurfacesoftheear-shaped

platesattheupperendofthelowerrollbartubes

(Figure3).

14.Locatetheupperu-shapedsectionoftherollbar.

Installtheupperrollbarsectionusingthetwo1/2-13

x31/4inchcapscrewsandtwo1/2-13inchhex

angelocknuts(removedinstep

5).Donotover

tighten.Makesureupperrollbarcanpivotfreely.

Note:Makesurethecapscrewandnutsareinstalled

withthenuttotheinsideoftherollbar.

Note:Makesurethetabonthelanyardwasheris

installedasshownandpointstowardthefrontof

theunit.

15.Raisetherollbarintotheuprightpositionandsecure

withthelatchpinassembliesoneachside.Install

latchpinfromoutersurfaceofrollbarassemblyand

securewiththehairpintotheinside.

16.Torquealllowerrollbarhardwareattachedtothe

machineframeto30-35ft-lb.(41-47N-m).

InstallingtheAirCleanerGuard

1.LocatetheblackU-shapedGuard,twoU-bolts,and

four3/8-16inchNylocnuts.

2.PositiontheGuardovertheAirIntakeCapand

looselyinstallfasteninghardwareontorighthand

RollBartubeasshownin

Figure4.

3.EnsurethattheGuardiscenteredovertheAirIntake

Capandtightenthefour3/8-16inchnylocnuts.

Figure4

1.3/8-16inchnylocnut3.Guard

2.3/8-16x1inchU-Bolt

4.Airintakecap

InstallingtheDriveWheels

1.Removethe1/2-20inchdrivewheelnuts(installed

onstudsofdrivemotors;Figure2)andretainfor

wheelmounting.Removeanddiscardshipping

bracketsmountedonwheelhubs.

2.Mountdrivewheelswiththevalvestemtothe

outsideoftheunit.Secureusingfour1/2-20inch

wheelnutsremovedinstep1.

3.Torqueto95ft-lb(128N-m).

CheckingTirePressure

1.Checkthetirepressureinthedrivetires.Proper

inationfordrivetiresis10psi(69kPa).

2.Adjustifnecessary.

ServicingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Note:Themachineisshippedwithalledleadacid

battery.

DANGER

Chargingorjumpstartingthebatterymayproduce

explosivegases.Batterygasescanexplodecausing

seriousinjury.

•Keepsparks,ames,orcigarettesawayfrom

battery.

•Ventilatewhenchargingorusingbatteryinan

enclosedspace.

•Makesureventingpathofbatteryisalwaysopen

oncebatteryislledwithacid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid,whichis

poisonousandcancausesevereburns.Swallowing

electrolytecanbefatalorifittouchesskincan

causesevereburns.

•Wearsafetyglassestoshieldeyes,andrubber

glovestoprotectskinandclothingwhen

handlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwithwaterand

calladoctorimmediately.

1.Checkthevoltageofthebatterywithadigital

voltmeter.Locatethevoltagereadingofthebattery

inthetablebelowandchargethebatteryforthe

recommendedtimeintervaltobringthechargeup

toafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebattery

cableisdisconnectedandthebatterycharger

usedforchargingthebatteryhasanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%

16volts/7

amps

NoCharging

Required

12.4–12.675–100%

16volts/7

amps

30Minutes

12.2–12.450–75%

16volts/7

amps

1Hour

12.0–12.225–50%

14.4volts/4

amps

2Hours

11.7–12.00–25%

14.4volts/4

amps

3Hours

11.7orless

14.4volts/2

amps

6Hoursor

CAUTION

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosionor

movingpartscouldaccidentallyengagecausing

personalinjury.

Besureignitionswitchisinthe“OFF”position

beforechargingthebattery.

2.Connectthenegativebatterycable.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalrst,thenthenegative(black)cable

tothenegativebatteryterminal.Slipinsulatorboot

overthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycablesandrunthevehicle

continuouslyfor20to30minutestosufciently

chargethebattery.

InstallingtheSideBumpers

(RearDischargeUnitsOnly)

Mountthesidebumpersinthetopholeswhenoperating

inheightofcutshigherthan21/2inches(64mm)and

inthecenterholeswhenoperatinginheightofcuts

lowerthan21/2inches(64mm).

1.Raisethedecktothe5inch(12.7cm)heightposition

(alsotransportposition).

2.Removethebumpersfromthesidesofthecrate.

Figure5

1.Carriagebolt

3.Nylocnut

2.Bumper

3.Moveeachbumpertothedesiredpositionand

securewiththree3/8–16x21/4inchcarriagebolts

and3/8inchnylocnuts.

PositioningtheDischargeChute

(SideDischargeUnits)

Loosenthetwo3/8inchnylocnutsattachingthe

dischargechute.Lowerthedischargechuteinto

position.Retightenthenylocnutsuntilthechuteissnug

butcanpivotfreely.

InstallingtheDischargeTunnel

(RearDischargeUnits)

1.Removethenut,lockwasher,andbushingfromeach

strutbolt.DoNotremovethestrutbolts.

Figure6

72InchDeckShown

1.Strutbolt

5.Nut

2.Dischargetunneltab6.Frametube

3.Bushing7.Notch

4.Lockwasher

2.Removethedischargetunnelfromthesidesofthe

crate.

3.Placethedischargetunnelontopofthereardeck

ange.Makesurethetunnelgoesintothenotches

oneachsideofthedeck.

4.Pullthestrutboltsoutward,fromtheframetube,

justfarenoughtopositionthedischargetunneltab.

5.Pushtheboltsbackthroughtheframetubeand

dischargetunnel.Reinstallthebushing,lockwasher,

andnut.

Figure7

1.60Inchunit5.Bushing

2.72Inchunit6.Lockwasher

3.Strutbolt

7.Nut

4.Strut

ServicingtheEngine

Theengineisshippedwithoil;checkoillevelandif

necessarylltotheappropriatelevel.Exmark4-Cycle

PremiumEngineOilisrecommended.Refertothe

EngineOwner’sManualforanacceptablealternative.

ServicingtheEngineCoolant

Themachineisshippedlledwithenginecoolant.

WARNING

Dischargeofhotpressurizedcoolantortouching

hotradiatorandsurroundingpartscancausesevere

burns.

•Donotremovetheradiatorcapwhentheengine

ishot.Alwaysallowtheenginetocoolatleast15

minutesoruntiltheradiatorcapiscoolenough

totouchwithoutburningyourhandbefore

removingtheradiatorcap.

•Donottouchradiatorandsurroundingparts

thatarehot.

CAUTION

Enginecoolantistoxic.Swallowingenginecoolant

cancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

Withcoolengine,checkthatcoolantlevelisuptothe

indicatorlineontheoverowbottle.Ifnot,add50/50

coolantmixtooverowbottletobringthelevelupto

theindicatorline.Alsocheckcoolantlevelinradiator.

Fillitashighaspossiblewith50/50coolantmix.

extendedlifecoolant,whichcanbeidentiedbyits

orangecolor.

ServicingtheHydraulicOil

Themachineisshippedwithhydraulicoilinthe

reservoir.

1.Runthemachineforapproximately15minutesto

allowanyextraairtopurgeoutofthehydraulic

system.

2.Checkhydraulicreservoirandifnecessaryllthe

reservoirtotheappropriatelevelwithExmark

PremiumHydrooil.

3.Replacehydraulicreservoircapandtightenuntil

snug.DoNotovertighten.

Note:Thebafeislabeled“HOT”and“COLD”.

Theoillevelvarieswiththetemperatureoftheoil.

The“HOT”levelshowsthelevelofoilwhenitisat

225°F(107°C).The“COLD”levelshowsthelevelof

theoilwhenitisat75°F(24°C).Filltotheappropriate

leveldependinguponthetemperatureoftheoil.For

example:Iftheoilisabout150°F(65°C).Filltohalfway

betweenthe“HOT”and“COLD”levels.Iftheoilisat

roomtemperature(about75°F(24°C)),llonlytothe

“COLD”level.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationformandplace

keysintoliteraturepack.

Exmark lazer Z DS series Setup Instructions

Brand: Exmark

Model: lazer Z DS series

Type: Setup Instructions

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Exmark lazer Z DS series Setup Instructions

Exmark lazer Z DS series Setup Instructions

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