Exmark Lazer Z Series Setup Instructions

Brand: Exmark

Model: Lazer Z Series

Category: Lawnmowers

Type: Setup Instructions

LAZERZ®

AirCooledModels

SetupInstructions

ForSerialNos.720,000&Higher

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#

DescriptionQty.Use

323-6

CapScrew,Hex3/8-16x1inch

98-5975

Washer,SpringDisc

3290-357

Nut,HexFlange3/8-16inch

InstallingtheRolloverProtection

System(RollBar).

32128-20

Nut,5/16-18inchWhizlock

1-303335Tie,Plastic2

Installingtheseat.

—

WarrantyRegistrationForm

103-2106

Key,ExmarkLogo

1-603511

Key,Standard

Filloutwarrantyregistrationformand

placekeysintoliteraturepack.

LiteraturePack

Part#

DescriptionQty.Use

—

Manual,Operator’s

—Manual,Parts1

Readbeforeoperatingthemachine.

—DVD,ExmarkSafetyVideo1Viewbeforeoperatingthemachine.

InstallingtheRolloverProtection

System(RollBar)

1.Removesidesandtopofcratefromthebase.

2.Removerollbarcomponentsfromthecrate.

3.Removerollbartubesfromsidesofcrate.

4.Removethetwobracketsusedtomountthebottom

oftheupperrollbartubetothecrate.

5.Removethe1/2-13x31/4inchcapscrewsand

1/2-13inchhexangelocknutsfromthetwo

bracketsateachendoftheupperrollbartubeand

retainforlateruse(Figure1).

6.Removethefour1/4inchlagscrewsholdingthe

wheelhubbracketstothecratebottomanddiscard.

Figure1

1.1/2-13x31/4inch

Capscrew

3.Upperrollbartube

2.1/2-13inchhexangelock

nuts

7.Raisetherearoftheunitapproximately10–12inches

andsupportitwithjackstandsorequivalentsupport.

P .O.Box808

Beatrice,NE68310

PartNo.4500-290Rev.A

PrintedintheUSA.

AllRightsReserved

Caution

Raisingtherearoftheunitforassemblyrelying

solelyonmechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulicjacks

maynotbeenoughsupportormaymalfunction

allowingtheunittofall,whichcouldcause

injury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstandsor

equivalentsupport

8.Locatetheleftandrightlowerrollbartubes.

9.Alignlowerrollbartubesalongrearengineframe

(Figure2).

10.Looselyinstalllowerrollbarhardware(four3/8-16

x1inchcapscrews,fourspringdiscwashersand

four3/8-16inchwhizlocknuts)tothetubesoneach

side(Figure2).

Note:Besurethespringdiscwasherconeis

installedtowardstheheadofthecapscrew.

Figure2

1.3/8-16x1inchcapscrews

3.Wheelnuts

2.Springdiscwasher(cone

towardscapscrewhead)

4.3/8-16inchwhizlocknuts

Figure3

1.1/4-20inchnylocnut

5.Upperrollbartube

2.1/2-13inchhexangelock

nuts

6.Latchpinassembly

3.Applyoiltoinsidesurface

ofearshapedholes

7.1/2-13x31/4inch

capscrew

4.Bumper

11.Locatethelatchpinassemblies(pinandhairpin

connectedwithalanyard).

12.Inserta1/2-13x31/4inchcapscrew(removedin

step5)intothebenttabwasheronthelanyardof

eachpinassembly(Figure3).

Note:Makesurethebenttabinthewasheris

towardstheheadofthebolt.

13.Lightlyoiltheinsidesurfacesoftheear-shaped

platesattheupperendofthelowerrollbartubes

(Figure3).

14.Locatetheupperu-shapedsectionoftherollbar.

Installtheupperrollbarsectionusingthetwo1/2-13

x31/4inchcapscrewsandtwo1/2-13inchhex

angelocknuts(removedinstep5).Donotover

tighten.Makesureupperrollbarcanpivotfreely.

Note:Makesurethecapscrewandnutsareinstalled

withthenuttotheinsideoftherollbar.

Note:Makesurethetabonthelanyardwasheris

installedasshownandpointstowardthefrontof

theunit.

15.Raisetherollbarintotheuprightpositionandsecure

withthelatchpinassembliesoneachside.Install

latchpinfromoutersurfaceofrollbarassemblyand

securewiththehairpintotheinside.

16.Torquealllowerrollbarhardwareattachedtothe

machineframeto30-35ft-lb(41-47N-m).

InstallingtheDriveWheels

1.Removethe1/2-20inchdrivewheelnuts(installed

onstudsofdrivemotors;Figure2)andretainfor

wheelmounting.Removeanddiscardshipping

bracketsmountedonwheelhubs.

2.Mountdrivewheelswiththevalvestemtothe

outsideoftheunit.Secureusingfour1/2-20inch

wheelnutsremovedinstep1.

3.Torqueto95ft-lb(128N-m).

CheckingTirePressure

1.Checkthetirepressureinthedrivetires.Proper

inationfordrivetiresis13psi(90kPa).

2.Adjustifnecessary.

InstallingtheSeat

1.Removeseatassemblyfromthecrate.

2.Locatethefour5/16-18inchwhizlocknutspackaged

withtherollbarhardware.

3.27HPKohler&28HPKawasakiUnitsOnly:

SeeFigure4.Aligntheseattrackstudsonthe

bottomoftheseatwiththeholesintheseatframe.

Placeseatontopoftheframeandsecurewiththe

four5/16-18inchwhizlocknutsidentiedinstep2.

Figure4

1.Seatassembly3.5/16-18inchwhizlocknuts

2.Seattrackstuds

4.31HPBriggs&StrattonUnitsOnly:

A.Removethe5/16-18inchwhizlocknutsusedto

holdseatstopsonseatsforshipping.

B.Aligntheseattrackstudsonthebottomofthe

seatwiththeholesintheseatstops(slotstothe

front)andholesintheseatframeandsecurewith

thefour5/16-18inchwhizlocknuts.

C.Routetheswitchwirefromtheseatoverthetop

ofthefrontseatframecrossmember.

D.Usingoneofthetwowiretiesincludedsecure

thewirenearwheretheseatholduprodis

connectedtotheseatframe.

E.Usingthesecondwiretie,securethewireagainto

approximatelythemiddleoftheseatholduprod.

F.Connecttheseatwiretothemainwiringharness

lead.Slowlylowertheseatcheckingthatthewire

cannotcontactanymovingpartsorpinchpoints.

Readjustwiretiesifnecessary.

5.28HPKohlerEFIUnitsOnly:

A.Removethe5/16-18inchwhizlocknutsusedto

holdseatstopsonseatsforshipping.

B.Aligntheseattrackstudsonthebottomofthe

seatwiththeholesintheseatstops(slotsto

therear)andholesintheseatframeandsecure

withthefour5/16-18inchwhizlocknuts(see

Figure5).

Figure5

1.Seatassembly3.Seatstop

2.Seattrackstuds4.5/16-18inchwhizlocknuts

C.Routetheswitchwirefromtheseatoverthetop

ofthefrontseatframecrossmember.

D.Usingoneofthetwowiretiesincludedsecure

thewirenearwheretheseatholduprodis

connectedtotheseatframe.

E.Usingthesecondwiretie,securethewireagainto

approximatelythemiddleoftheseatholduprod.

F.Connecttheseatwiretothemainwiringharness

lead.Slowlylowertheseatcheckingthatthewire

cannotcontactanymovingpartsorpinchpoints.

Readjustwiretiesifnecessary.

ServicingtheBattery

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Note:Themachineisshippedwithalledleadacid

battery.

1.Unhookseatlatchandtiltseatuptogainaccessto

thebattery.

Danger

Chargingthebatterymayproduceexplosive

gasses.Batterygassescanexplodecausing

seriousinjury.

•Keepsparks,ames,orcigarettesawayfrom

battery.

•Ventilatewhenchargingorusingbatteryin

anenclosedspace.

•Makesureventingpathofbatteryisalways

openoncebatteryislledwithacid.

2.Checkthevoltageofthebatterywithadigital

voltmeter.Locatethevoltagereadingofthebattery

inthetablebelowandchargethebatteryforthe

recommendedtimeintervaltobringthechargeup

toafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebattery

cablesaredisconnectedandthebatterycharger

usedforchargingthebatteryhasanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%

16volts/7

amps

NoCharging

Required

12.4–12.675–100%

16volts/7

amps

30Minutes

12.2–12.450–75%

16volts/7

amps

1Hour

12.0–12.225–50%

14.4volts/4

amps

2Hours

11.7–12.00–25%

14.4volts/4

amps

3Hours

11.7orless

14.4volts/2

amps

6Hoursor

Caution

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosion

ormovingpartscouldaccidentallyengage

causingpersonalinjury

Besureignitionswitchisinthe“OFF”position

beforechargingthebattery.

3.Connectthenegativebatterycables.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalrst,thenthenegative(black)cable

tothenegativebatteryterminal.Slipinsulatorboot

overthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycablesandrunthevehicle

continuouslyfor20to30minutestosufciently

chargethebattery.

InstallingtheCanisterAirCleaner

Kohler

1.Removeaircleaner(withbracketattached)from

seatframe.Keepaircleanerandmountingbracket

together.

2.Removethetoptwovalvecovermountingscrews

frombothleftandrightsideenginevalvecovers.

Keepscrewsforre-attachingaircleaner.

3.Positiontheaircleanerassemblyovertheengine,

aligningaircleanerbracketholeswithtopholesin

thevalvecovers.Reinstallvalvecoverscrewsthrough

aircleanerbracketandtorqueto70in-lb(4.9N-m).

4.Removeplasticplugsfromairintakeelbowon

engineandaircleanerhose.Adjusttheaircleaner

andhoseasrequiredandconnectintakehosetoair

cleaneroutlet.Positionandtightenthetwohose

clampstosecurethehoseconnections.

5.Secureaircleanerbytighteningthetensioning

boltandspringassemblyuntilendsofclampare

approximately1/2inch(12.7mm)apart.

Kawasaki

1.Removeaircleaner(withbracketattached)andhose

clampfromthecartonlocatedontheoorpan.

Keepaircleanerandmountingbrackettogether.

2.Looselyassemblethehoseclampontotheaircleaner

intakehose.

3.Removetheprotectivetapefromthecarburetor

intake.Slidetheaircleanerintakehoseontothe

carburetorwhilealigningthefourbracketmounting

holeswiththeappropriatescrewsintheengine.

4.Removetheaircleanerassembly.Removeandretain

thefourscrewsfromtheengine(twotopcarburetor

screwsandtwoscrewstowardtherearoftheengine).

5.Re-assembletheaircleanerassemblytotheengine

re-usingthefourscrewsremovedinstep4.Tighten

therearscrewssecurely.Torquethetwocarburetor

boltsto52in-lb.(5.9N-m).

6.Checktobesuretheaircleanerintakehose

adequatelyengagesthecarburetorintake.Tighten

thehoseclamp.

7.Locatethefrontenginepanelandfourblackanged

screwsinabaginthecarton.Assemblethepanelto

thefrontoftheengineandsecurewithscrews.

8.Secureaircleanerbytighteningthetensioning

boltandspringassemblyuntilendsofclampare

approximately1/2inch(12.7mm)apart.

Briggs&Stratton

1.Removeaircleaner(withbracketandintakehose

attached)fromseatframe.Keepaircleanerand

mountingbrackettogether.

2.Settheaircleanerontopoftheenginewiththe

airintakehosetotherighthandside(fromthe

operator’sposition),roughlyaligningthemounting

holes.Notetheorientationoftheairinletontheair

cleaner.Thisshouldbepointingstraightup.Ifnot,

removethemetalbracket.Whileslightlyspreading

theaircleanermountingbase,rotatetheaircleaner

bodyaccordingly.Re-assemblethemetalbracketto

theaircleanerbase.Repeatifnecessary.

3.Oncetheinletisvertical,securetheaircleanertothe

engineusingthetwolongerM8screwslocatedina

baginthecubbyonthemower.(Discardtheshorter

screws.Theyarenotusedinthisapplication).

4.Rotatetheairintakehosetoalignwiththecarburetor

intake.Removeanddiscardtheplasticcapfromthe

carburetorintake.Locatethewirestylehoseclamp

inthecubby.Slideitontheairintakehose.Slidethe

airintakehoseontothecarburetorintake.Check

tobesuretheaircleanerintakehoseadequately

engagesthecarburetorintakeandtheaircleaner

elbow .Tightenbothwirestylehoseclampssecurely.

5.Locatetheinletraincapandatbandstyleclampin

thecubby.Installtheclamponthecap,andthecap

ontheaircleanerinlet.Tightentheclampjustsnug.

Overtighteningwilldamagethecapandpossibly

theaircleanerinlet.

InstallingtheMotionControl

Levers

1.Loosenandremovethetwo3/8x1inchboltsand

springdiscwasherswhichattachthemotioncontrol

leverstothecontrolarmshaftsforshippingandthe

two3/8x1inchboltsandspringdiscwasherswhich

arescrewedintothecontrolarmshafts.

2.Installtheleftmotioncontrolleverontothecontrol

armshaftontheleftsideoftheconsole(Figure6).

3.Placethelever(withthemountingplatetowardsthe

rear)ontheoutsideofthecontrolarmshaftand

securewiththeboltsandwashersremovedinstep1.

Note:Besurethespringdiscwasherconeis

installedtowardstheheadofthebolts.

4.Positiontheleversotheboltsareinthecenterof

theslotsonthelevermountingplateandtighten

untilsnug.

5.Repeatonoppositesideofunit.

Note:Therearetwoleverheightoptionsavailable.

Placetheleversinthetoptwoholestoincrease

heightofthelevers,orinthebottomtwoholesto

decreasetheheightofthelevers.

Figure6

1.Motioncontrollever

3.Springdiscwashers(cone

towardsbolthead)

2.3/8x1inchbolts4.Controlarmshaft

6.Aligntheleversfront/rearposition.Withthelevers

intheneutralposition,loosenthehardwareand

adjusttheleversslidingand/ortiltingthelever(s)

forwardorbackwarduntilproperlyalignedand

tightenhardware(Figure7).

7.Iftheendsofthelevershitagainsteachother,

whileinthedriveposition(leversrotatedinasfaras

possible),makeadjustmentsbymovingthelevers

outwardstotheneutrallockpositionandcarefully

bendingthemoutward.Movethembacktothedrive

positionandcheckforclearance.Repeatifnecessary.

Figure7

1.Leversinalignment

PositioningtheDischargeChute

Loosentwo5/16inchnylocnutsattachingdischarge

chute.Lowerthedischargechuteintoposition.

Retightennylocnutsuntilchuteissnugbutcanpivot

freely.

ServicingtheEngine

RefertoEngineOwner’sManual.

ServicingtheHydraulicOil

Themachineisshippedwithhydraulicoilinthe

reservoir.

1.Runthemachineforapproximately15minutesto

allowanyextraairtopurgeoutofthehydraulic

system.

2.Checkhydraulicreservoirandifnecessaryllthe

reservoirtotheappropriatelevelwithMobil1

15W-50syntheticmotoroil.

3.Replacehydraulicreservoircapandtightenuntil

snug.Donotovertighten.

Note:Thebafeislabeled“HOT”and“COLD”.

Theoillevelvarieswiththetemperatureoftheoil.

The“HOT”levelshowsthelevelofoilwhenitisat

225°F(107°C).The“COLD”levelshowsthelevelof

theoilwhenitisat75°F(24°C).Filltotheappropriate

leveldependinguponthetemperatureoftheoil.For

example:Iftheoilisabout150°F(65°C).Filltohalfway

betweenthe“HOT”and“COLD”levels.Iftheoilisat

roomtemperature(about75°F(24°C)),llonlytothe

“COLD”level.

FillingOuttheWarranty

RegistrationForm

Filloutwarrantyregistrationformandplacekeysinto

literaturepack.

Exmark Lazer Z Series Setup Instructions

Brand: Exmark

Model: Lazer Z Series

Category: Lawnmowers

Type: Setup Instructions

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Exmark Lazer Z Series Setup Instructions

Exmark Lazer Z Series Setup Instructions

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