Currier Tech IZIP, Ezip Owner's manual

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FULLY CHARGE BATTERIES BEFORE FIRST USE - Batteries should be fully
charged immediately when they are received and immediately after each use for the recommended charge
times (see below).
• Li-Ion(LithiumIon)batteries4-6hours(2-3hoursforViaUrbano)
• SLA(SealedLeadAcid)batteries6-10hours
With proper care and maintenance your Currie Technologies® Hybrid Electric Bicycle will provide ease of use and be fun to ride.
Below are points that will help you to maximize the enjoyment you get from your new hybrid electric bicycle.
Factors to maximize the range oF your hybrid electric bicycle
  - the more the rider pedals the further the distance traveled. Continuous riding, as opposed to
frequent stopping and starting, will yield the greatest range possible
  - the flatter the road the further the distance traveled
  - cold weather can adversely affect the battery capacity
  - traveling with a tailwind will increase distance traveled, traveling into a headwind will decrease distance
traveled
  - the smoother the terrain (roadways vs. fireroads, etc.) the further the distance traveled
  - the lighter the rider, resulting in less drain on the batteries, the further distance traveled
  - a properly maintained bicycle will yield the greatest range possible
  - properly inflated tires have less rolling resistance and will be easier to pedal
  - properly charged and maintained batteries will yield the greatest range possible. Batteries stored in
coldareas(below50degreesFahrenheit/10degreesCelsius)willshowreducedrange.Batteriesthathavenot
been kept in optimum condition will show reduced range and run time.
!
3
correctFITTING-MAKE
SUREYOURHELMETCOVERS
YOURFOREHEAD.
incorrectFITTING.FOREHEAD
ISEXPOSEDANDVULNERABLE
TOSERIOUSINJURY.
• ALWAYSWEARAPROPERLYFITTEDHELMETWHENYOURIDE
YOURBICYCLE.
• DONOTRIDEATNIGHT.
• CPSCRECORDSSHOWTHATABOUT35%OFBICYCLE
RELATEDDEATHSOCCURAFTERDARK.
• AVOIDRIDINGINWETCONDITIONS.
• CPSCRECORDSSHOWTHATABOUT65%OFINJURIES
HAPPENTOCHILDRENUNDER15YEARSOFAGE.
• RIDEONLYWITHADULTSUPERVISION
HELMETS
SAVE
LIVES!!!
4








1-800-377-4532
Monday-Friday
8:00am-4:00pm(PST)

      





Forquestionsorassistanceonassemblycontact
CurrieTechnologies®CustomerService
5
SerialNumberLocation
BikeShownUpsideDown
####
SerialNumber

9453OwensmouthAvenue|Chatsworth,CA91311
Phone(818)734-8123|Fax(818)734-8199
www.CurrieTech.com
CustomerService(800)377-4532
The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of
maintaining and repairing your bicycle. The bicycle you have purchased is a complex object. We recommend that you
consult a bicycle repair specialist if you have doubts or concerns as to your experience or ability to properly assemble,
repair,ormaintainyourbicycle.Youwillsavetimeandtheinconvenienceofhavingtogobacktothestoreifyouchooseto
writeorcallusconcerningmissingparts,servicequestions,operatingadvice,and/orassemblyquestions.

call toll Free 1-800-377-4532

6


 _______________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
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directory


!
 10-15
  16-32
 33-54
 55-82
  83-85
 86-111
 112-121
 122
?
8
index

Care and information . . . . 38-39
Chargers . . . . . . . . . . . 41-44
Gauge . . . . . . . . . . . . . . 33
Terminal covers . . . . . . . . . 40

Explanation . . . . . . . . 112-113
Leversetup . . . . . . . . . . . 68
Partsexplosion(linear-pull) . . . 70
Setup(disc,AvidBB7) . . . . 76-77
Setup(disc,Tektro) . . . . . 74-75
Setup(linear-pull) . . . . . . 71-73
 . . . . 93
 . . . . . . . . . . . . . 31-32
 . . . . . . . . . . . 102-103

RTMB . . . . . . . . . . . . . . 10
Enlightened . . . . . . . . . . . 12
Folding . . . . . . . . . . . . . . 11
RMB . . . . . . . . . . . . . . . 13
Tricruiser . . . . . . . . . . . . . 14
 . . . . . . . 61,99-101

Maintenance . . . . . . . . . . 104

Front . . . . . . . . . . . . . . . 78
Rear . . . . . . . . . . . . . . . 79

Front . . . . . . . . . . . . . . . 80
Rear . . . . . . . . . . . . . . . 81

Framesizing . . . . . . . . . . . 17
Ridingposition . . . . . . . . 18-19

Assembly . . . . . . . . . . . . 59
Suspension . . . . . . . . 117-118
 . . . . . . . . . . . . . . 47
 . . . . . . . See"Shifters",
"Wheels-Freewheel"

Assembly . . . . . . . . . . 56-57
Mountedcomponents . . . . . . .
See"Brakes","Throttles","Shifters",
"Powerswitches-Handlebar","Bat-
tery-Gauge","PAS","TMM"
 . . . . . . . . . . . . . 94
 . . 83-84
 . . . . . See"CurrieDrive"
 . . . . . . . . . . . . . . . 34
 . . . . . . . . . . 61,97-98

Handlebar . . . . . . . . . . . . 46
Standard . . . . . . . . . . . . . 45

FrontWheel . . . . . . . . . 64-65
Seatpost . . . . . . . . . . . 62-63
 . . . . . . . 23-24,106
 . . . See"Seat&seatpost"
 . . . . . . . . 20-21,25-27

Assembly . . . . . . . . . . 60-61
Detailedmaintenance . . . . 95-96
Quick release clamp . . See"Quick
release"

Assembly . . . . . . . . . . . . 58
Gears(howtooperate) . . . 28-30
Gripshifters . . . . . . . . . . . 92
Shifting(howto) . . . . . . 114-115

Assembly(quill) . . . . . . . . . 56
Assembly(threadless) . . . . . . 57
Maintenance . . . . . . . . . 90-91
 . . . . . . . . . . 9
 . . . . . . . . . . . . 36
 . . . . . See"Wheels-Tires"
tmm . . . . . . . . . . . . . . . 35
 . . . 120-121
 . . . . . 107-111

Front(bolt-on) . . . . . . . . . . 66
Front(quickrelease). . See"Quick
release-FrontWheel"
Freewheel . . . . . . . . . . . 105
Hub adjustament . . . . . . . . 89
Maintenance . . . . . . . . . 86-89
Rear(bolt-on) . . . . . . . . . . 67
Tires . . . . . . . . 87-89,116-117

RMB(2008) . . . . . . . . . . . 49
RMB(2009) . . . . . . . . . . . 50
RMB2010(withhubmotor) . . . 53
RTMB2009 . . . . . . . . . . . 52
RTMB2010(withhubmotor) . . 54
TMM . . . . . . . . . . . . . . . 51
ViaMezza . . . . . . . . . . . . 48
9

Pedal Assist-Asensorringandpickupmountednearthebottombracketallowthebicycletosenseforwardpedalingand
apply power.
•ViaUrbano(PASonly)
tagTwist and Go-Arider-controlledsystem,themotoractivatesonlywhenthehandlebarthrottleisturned.
•Sereno,Tricruiser,ViaMezza
 Pedal Assist or Twist and Go -Ahandlebar-mountedbuttonallowsselectionofPASorTAGmodes.
•Coastline,EcoRide,Trailz,ViaLento,ViaRapido
tmmTorque Measurement Method-Asensormountedinthereardropoutmeasurespedalingforceandnaturallyaddsmotor
power in response to rider effort.
•TrekkingEnlightened,UrbanCruiserEnlightened
battery systems
rmbRack Mounted Battery with Sealed Lead Acid (SLA) cells-TwoSLAbatterypackssitverticallyintherack.
•Coastline,Trailz,ViaLento
rtmb Rack Top Mounted Battery with Lithium Ion (Li Ion) cells-AsingleLi-Ionbatterypacklieshorizontallyinsidetherack.
•EcoRide,ViaRapido,Zuma
stb Seat Tube Battery with Sealed Lead Acid (SLA) or Lithium Ion (Li Ion) cells-Asinglebatterypackismountedbehindthe
seat tube.
•Tricruiser,ViaMezza
 Enlightened series, Lithium Ion (Li Ion) cells -AsingleLiIonbatterypackishiddeninsidethe
frame's downtube
•TrekkingEnlightened,UrbanCruiserEnlightened,ViaUrbano
terminology

10
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click on the page corresponding to
your model.
&Standardbicyclecomponents
Electrical components in bold text
Via Rapido, Zuma
Shifter
Handlebar

BrakeLever
Brake Control Cables
FrontReflector
FrontBrake
Fork
FrontHub
Spokes
Stem
HeadSet
Head Tube

DownTube
SeatTube
Bottom
Bracket (inside)
Rim
Tire
Chain
CrankArm
Pedal
ChainStay
Chain
TireValve
Top Tube
Seat
SeatPost
Seatpostclamp

RearBrake
SeatStay
Freewheel

RearReflector



RearDerailleur
11
Folding bicycles-Superportable,witheasyfoldingdesign.Perfectforcamping,fitsinRV's,boatsandcar
trunks.
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
onthepagecorrespondingtoyourmodel.Seepage10forcommoncomponents.
HandlebarQuickRelease
Handlebar Hinge
FrontFender
RearFender
FrameHinge&QuickRelease
Controller
HubMotor
BatteryPack
SeatPost
12
enlightened series-Lightweight,hidden,Li-Ion(LithiumIon)batterypackinamoderndesignedframe.
PerfectforCommutingandCityRiding
TMMSensor
(TMMmodelsonly)
Controller (inside)
HubMotor
BatteryPack
(inside)
Control Box
ChargerPort
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
onthepagecorrespondingtoyourmodel.Seepage10forcommoncomponents.
13

RMBrack
SealedLeadAcidBattery
CurrieDriveMotor
PAS/TAGThrottle
PASSensor(behindchainring)
*To see detailed spare parts diagrams for each bicycle, please visit www.izipusa.com and click
onthepagecorrespondingtoyourmodel.Seepage10forcommoncomponents.
14
tricruiser
Battery
Charger port
Fender
(front)
Fender
(rear)
Throttle
Controller
(inside)
15
Yournewbicyclewaspartiallyassembledinthefactoryandthenpartiallydisassembledforshipping.You
mayhavepurchasedthebicyclealreadyfullyassembledandreadytorideORintheshippingcartoninthe
partially disassembled form. The following instructions will enable you to prepare your bicycle for years of
enjoyablecycling.Formoredetailsoninspection,lubrication,maintenanceandadjustmentofanyareaplease
refertotherelevantsectionsinthismanual.Ifyouhavequestionsaboutyourabilitytoproperlyassemblethis
unit,pleaseconsultaqualifiedbicycleservicespecialistbeforeriding.Ifyouneedreplacementpartsorhave
questions pertaining to assembly of your bicycle, call the service line direct at:

1 800 377 4532


Phillipsheadscrewdriver
2.5mm,3mm,4mm,5mm6mm&8mmAllenkeys
Adjustablewrenchora8mm,9mm,10mm,13mm,14mm,
15mm&17mmopen/boxendwrenches
Apairofplierswithcablecuttingability








!
16
beFore you ride
about this manual
Itisimportantforyoutounderstandyournewbicycle.Byreadingthismanualbefore you go out on your first ride, you’ll know
how to get better performance, comfort, and enjoyment from your new bicycle.
Itisalsoimportantthatyourfirstrideonyournewbicycleistakeninacontrolledenvironment,awayfromcars,obstacles,and
other cyclists.

Bicyclingcanbeahazardousactivityevenunderthebestofcircumstances.Propermaintenanceofyourbicycleisyour
responsibility as it helps reduce the risk of injury. This manual contains many “Warnings” and “Cautions” concerning the
consequencesoffailuretomaintainorinspectyourbicycle.Manyofthewarningsandcautionssay“youmaylosecontroland
fall.” Because any fall can result in serious injury or even death, we do not repeat the warning of possible injury or death where
ever the risk of falling is mentioned.

Itisatragicfactthatmostbicycleaccidentsinvolvechildren.Asaparentorguardian,youbeartheresponsibilityforthe
activitiesandsafetyofyourminorchild.Amongtheseresponsibilitiesaretomakesurethatthebicyclewhichyourchildis
riding is properly fitted to the child; that it is in good repair and safe operating condition; that you and your child have learned,
understand and obey not only the applicable local motor vehicle, bicycle, and traffic laws, but also the common sense rules of
safeandresponsiblebicycling.Asaparent,youshouldreadthismanualbeforelettingyourchildridethebicycle.Pleasemake
surethatyourchildalwayswearsanANSI,ASTM,SNELLapprovedbicyclehelmetwhenriding.

17
correct Frame size
Whenselectinganewbicycle,thecorrectchoiceofframesizeisaveryimportantsafetyconsideration.Mostfullsized
bicycles come in a range of frame sizes. These sizes usually refer to the distance between the center of the bottom bracket
and the top of the frame seat tube.
Pleasenotethatregardlessofframesize,allIzipbicycles(excludingtheTricruiser)haveaweightlimitof240lbs



The ideal clearance will vary between types of bicycles and rider preference. This makes straddling the frame when
off the seat easier and safer in situations such as sudden traffic stops. Women can use a men’s style bicycle to determine the
correct size women’s model.
Thefollowingchartanddiagramwillhelpyoumakethecorrectchoice.Riderleglengthreferstoapproximatepantinseam.











-
-
















1-2in.
!
18


Inordertoobtainthemostcomfortableridingpositionandofferthe
best possible pedaling efficiency, the seat height should be set
correctly in relation to the rider’s leg length. The correct saddle height
should not allow leg strain from over-extension, and the hips should
not rock from side to side when pedaling. While sitting on the bicycle
with one pedal at its lowest point, place the ball of your foot on that
pedal. The correct saddle height will allow the knee to be slightly bent
inthisposition.Iftheriderthenplacestheheelofthatfootonthe
pedal, the leg should be almost straight.












To obtain maximum comfort, the rider should not overextend his or her
reach when riding.
To adjust this distance, the position of the seat can be altered in
relationtotheseatpost.(Refertopage62onhowtoadjusttheseat
clamp.)
MaximumHeight/
MinimumInsertionMark
(Shouldnotbevisible)
Armsnotover-
extended
Handlebar stem
height about the
same as
seat height
Pedalat
bottom position
!
19

Maximumcomfortisusuallyobtainedwhenthehandlebarheightis
equaltoorslightlyhigherthantheheightoftheseat.Youmaywishto
try different heights to find the most comfortable position.












StemWedgeBolt
MaximumHeight/
MinimumInsertion
Mark
Handlebar Binder Bolt
Exceeds21/2”
(64mm)
!
20

Before every ride, it is important to carry out the following safety checks:

• Ensurefrontandrearbrakesworkproperly.
• Ensurebrakeshoepadsarenotoverwornandarecorrectlypositionedinrelationtotherims.
• Ensurebrakecontrolcablesarelubricated,correctlyadjustedanddisplaynoobviouswear.
• Ensurebrakecontrolleversarelubricatedandtightlysecuredtothehandlebar.

• Ensuretiresareinflatedtowithintherecommendedlimitasdisplayedonthetiresidewall.
• Ensuretireshavetreadandhavenobulgesorexcessivewear.
• Ensurerimsruntrueandhavenoobviouswobblesorkinks.
• Ensureallwheelspokesaretightandnotbroken.
• Checkthataxlenutsaretight.Ifyourbicycleisfittedwithquickreleaseaxles,makesurelockingleversare
correctly tensioned and in the closed position.

• Ensurehandlebarandstemarecorrectlyadjustedandtightened,andallowpropersteering.
• Ensurethatthehandlebarsaresetcorrectlyinrelationtotheforksandthedirectionoftravel.
• Checkthattheheadsetlockingmechanismisproperlyadjustedandtightened.
• Ifthebicycleisfittedwithhandlebarendextensions,ensuretheyareproperlypositionedandtightened.

• Ensurechainisoiled,cleanandrunssmoothly.
• Extracareisrequiredinwetordustyconditions.
/