Bentone Tillbehör Regulator Jumo 12052602 Steg Tryck User manual

Brand
Bentone
Model
Tillbehör Regulator Jumo 12052602 Steg Tryck
Category
Measuring, testing & control
Type
User manual
Translation of the original instructions
178 074 64-1 CR00461 2023-04-25
Accessory
Controller Jumo dTRON 316
Stage operation with pressure sensor 4-20mA
120 526 02
example Beispielexempel
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
3
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2 Bentone
3 Bentone
Table of contents
1. Controller JUMO dTRON 316 ...............................................5
1.1 Preface............................................................................................. 5
1.2 Scope of delivery ........................................................................... 5
1.3 Mounting ........................................................................................ 5
1.4 Electrical connection .................................................................... 6
1.5 Displays and keys .......................................................................... 7
1.6 Operation ........................................................................................ 8
1.7 Parameter level „PArA“ ..............................................................11
1.8 Congurationlevel„ConF“........................................................ 12
1.9 Autotuning .................................................................................... 15
1.10 Alarms ............................................................................................ 15
1.11 FactorysettingsControllerJUMO ............................................ 16
2. Electrical cabinet, Controller JUMO .................................24
2.1 Wiring diagram ............................................................................ 25
2.2 Components ................................................................................. 26
5 Bentone
170 095 02-5  2023-04-12
1. Controller JUMO dTRON 316
1.1 Preface
These brief operating instructions only cover those actions that are essential for
starting up the controller.
The complete conguration options can be found in the comprehensive
Operating Manual or can be downloaded from: http://www.jumo.net.
Type dTRON Panel cut-out
703041 316, in 48 mm x 48 mm format 45 +0,6mm x 45 +0,6mm
1.2 Scope of delivery
• Controller
• Seal
• Mounting brackets
1.3 Mounting
1.3.1 Fitting in position
• Fit the seal that is supplied onto the instrument body.
• Insert the controller from the front into the panel cut-out.
• From the back of the panel, push the mounting frame onto the
instrument body and press it against the back of the panel,
compressing the springs, until the latches snap into the notches
provided and it is rmly xed in position.
6Bentone
1.4 Electrical connection
1.4.1 Connection diagram
5
6
7
8
6
7
8
1
1
2
3
4
1
2
2
3
4
8
3
4
6
7
3
5
L1(L+)
N(L-)
7 Bentone
1.5 Displays and keys
1 7-segment display (factory setting: process value)
four-digit, red, decimal place is congurable (automatic adjustment on
display overow)
2 Active setpoint (factory setting: SP1)
SP1, SP2, SP3, SP4 (SP=setpoint); green;
3 7-segment display (factory setting: setpoint)
four-digit, green, decimal place is congurable; also used for operator
prompting (display of parameter and level symbols)
4 Keys
5 Indication
yellow, for
- switch status of binary outputs 1—6 (display lights up = on)
- ramp/program function is active
- manual operation is active
6 16-segment display + dim. units
two-digit, green; for the unit °C/°F and symbols for h, min, %.
Dierent values can also be visualized on the display, see the comprehensive operating manual.
PGM EXIT
(1)
(3)
(2) (6)
(4)
(5)
1
2
3
4
6
5
8Bentone
The diagram below shows the three instrument levels.
H
1.6 Operation
1.6.1 Levels
The diagram below shows the three instrument levels.
Time-Out
If no key is pressed for 30 sec, the
instrument returns to normal display.
h Press P and D simultaneously for >5 sec to enter the code.
hAlter code with P (display blinks)
hEnter code with I and D
hReturn to normal display with X or automatically after approx. 30 sec
6.3 Entering values
When entries are made within the levels, the parameter symbol is shown in the
lower display.
hSelect parameter with I or D
hChange to the entry mode with P (lower display blinks)
hAlter value with I and D
The value alters dynamically with the duration of the key stroke.
hAccept the setting with P or automatically after 2 sec
hor
hCancel entry with X.
The value is not accepted.
Code Operator level Parameter level Configuration level
0 enabled enabled enabled
1 enabled enabled inhibited
2 enabled inhibited inhibited
3 inhibited inhibited inhibited
ID/P
IIIIIIIIIIII
I
I
I
III
I
I
I
I I I I I I I I I I I I I
I
I
I
III
I
I
I
I
D
Select parameter Alter parameter
1.6.2 Level inhibit
The access to the individual levels can be inhibited by entering a code number.
9 Bentone
1.6.3 Entering times
When entering times (e.g. time of timer), the time unit is shown in addition.
The highest time unit of the
display is shown for the unit.
For example, if “h” is show
n for the hour, then the time format for the value is
hh:mm.
h
Select parameter with I or D
h
Change to the entry mode with P (lower display blinks)
h
Alter value with I and D
The value alters dynamically with the duration of the key stroke.
h
Accept the setting with P or automatically after 2 sec
or
h
Cancel entry with X.
The value is not accepted.
ID/
PI
D
IIIIIIIIIIII
I
I
I
III
I
I
I
I I I I I I I I I I I I I
I
I
I
III
I
I
I
Select
parameter Alter
parameter
1.6.4 Operation of the xed-setpoint controller
HThe fixed-setpoint controller will only function if
- the fixed-setpoint controller function has been configured ( Fnct = 0)
hAlter the present setpoint
with I and D
The value is accepted
automatically.
The controller output appears in the
lower display. The hand symbol and the
unit “%” light up in addition.
hAlter the output with I and D
In the case of a modulating controller,
the actuator is opened or closed using
the keys.
The output entry on a changeover is
configurable.
hReturn to the normal display with X
(press for more than 2 seconds)
Normal display Manual mode
10 Bentone
1.6.5 Operation of the program controller
The program is canceled in the event of a power failure.
HThe program controller will only function if
- the program controller function has been configured ( Fnct = 1 ...4)
- the program setpoints (SPP1 ... SPP8) and
segment times (tP 1 ... tP 8) have been entered
Normal display Program is running
(the symbol for ramp appears)
Program pause
hAlter the present
setpoint with I and D
The controller controls to
the present setpoint.
(The value is accepted
automatically after 2 sec.)
When the program is
paused, the lower display
blinks.
Alter setpoint
11 Bentone
1.6.6 Operator level „OPr“
1.7 Parameter level „PArA“
Two parameter sets, PAr1 und PAr2, can be stored.
Process data ProC
User data USEr (through the setup program only)
Any parameter (up to eight) can be displayed and edited here by using the setup
program.
Program data Pro (only with program controller/generator)
A program with up to eight segments is defined here, via the segment setpoints
SPP1 ... SPP8 and segment times tP 1 ... tP 8.
Symbol Meaning
SP 1 Setpoint 1 (editable)
SP 2 Setpoint 2 (editable)
SP 3 Setpoint 3 (editable)
SP 4 Setpoint 4 (editable)
SPr Ramp setpoint (only if configured)
InP1 Measurement of analog input 1
InP2 Measurement of analog input 2 (only if available)
F1 Calculated result of math formula 1 (only if available)
F2 Calculated result of math formula 2 (only if available)
yOutput
trun Program run time (only with program controller/generator)
trES Residual program time (only with program controller/generator)
t1 Timer: time 1 (only if configured)
t2 Timer: time 2 (only if configured)
Two parameter sets, PAr1 und PAr2, can be stored.
Parameter Symbol Value range Factory setting
Proportional band 1a
a. with Pb1/2=0, the controller structure is not effective; depending on the display configuration,
these values are shown with the corresponding decimal places
Pb 1 0 ... 9999 °C/°F 0 °C/°F
Proportional band 2b
b. for controller output 2 (with 3-state controllers)
Pb 2 0 ... 9999 °C/°F 0 °C/°F
Derivative timec
c. with dt=0, the controller has no differential action (e. g. PI controller)
dt 0 ... 9999 s 80 s
Reset timed
d. with rt=0, the controller has no integral action (e. g. PD controller)
rt 0 ... 9999 s 350 s
Actuator time tt tt 5 ... 3000 s 60 s
Cycle time 1 CY 1 0.0 ... 999.9 s 20 s
Cycle time 2 CY 2 0.0 ... 999.9 s 20 s
Contact spacing db 0.0 ... 999.9 °C/°F 0 °C/°F
Switching differential 1e
e. for controllers with Pb1/2=0
HYS1 0.0 ... 999.9 °C/°F 1 °C/°F
Switching differential 2 HYS2 0.0 ... 999.9 °C/°F 1 °C/°F
Working point y0 -100 ... +100 % 0 %
Output limiting (max.) y1 0 ... 100 % 100 %
Output limiting (min.) y2 -100 ... +100 % -100 %
12 Bentone
1.8 Conguration level „ConF“
Depending on the equipment level of the instrument, individual parameters
or groups of parameters are switched out of display.
Analog selector
With some parameters, you can choose from a series of analog signals.
The list below gives you an overview of the selection options.
0 no function
1 Analog input 1
2 Analog input 2
3 Process value (controller)
4 Setpoint (controller))
5 Ramp end value
6 Program setpoint
13 Controller output level
14 Controller output 1
15 Controller output 2
1.8.1 Analog inputs “InP”
r
InP1
Analog input 1 r
r InP2 Analog input 2 r
Parameter Symbol Value range
Sensor type SEnS 0 ... 1 ... 11
Linearization Lin 0 ... 1 ... 18
Measurement offset OFFs -1999 ... 0 ... +9999
Display start SCL -1999 ... 0 ... +9999
Display end SCH -1999 ... 100 ... +9999
Factory settings are shown bold.
Sensor type
0no function 6Heater current 0 — 50 mA AC
1Resistance thermometer in
3-wire circuit
7 0 — 20 mA
2Resistance thermometer in
2-wire circuit
8 4 — 20 mA
3Resistance thermometer in
4-wire circuit
9 0 — 10 V
4Thermocouple 10 2 — 10 V
5Resistance transmitter 11 0 — 1 V
A
A
B
13 Bentone
1.8.2 Conguration level „ConF“
Linearization
0 Linear 10 Thermocouple type U
1 Pt100 11 Thermocouple type L
2 Pt500 12 Thermocouple type K
3 Pt1000 13 Thermocouple type S
4 KTY11-6 14 Thermocouple type R
5 Thermocouple type C 15 Thermocouple type B
6 Thermocouple type D 16 Thermocouple type N
7 Thermocouple type E 17 Thermocouple W3Re-W26Re
8 Thermocouple type T 18 customized linearization
9 Thermocouple type J
1.8.3 Controller „Cntr“
1.8.4 Generator „Pro“
9.3 Generator “Pro”
Parameter Symbol Value range
Function Fnct 0 Fixed-setpoint controller
1 Ramp function
2 Program controller
3 Program generator
4 Hot-channel controller
Factory settings are shown bold.
r In12 Analog input 1 and 2 general r
Parameter Symbol Value range
Temperature unit Unit 0 ... 1 (0=°C, 1=°F)
Sampling cycle time CycL 0 ... 3 (0=50 ms; 1=90 ms; 2=150 ms;
3=250 ms)
Factory settings are shown bold.
Parameter Symbol Value range
Controller type CtyP 0 no function
1 Two-state controller
2, 3 Three-state, modulating controller
4 Continuous controller
Control action CAct 0 ... 1
(0=direct (cooling); 1=inverse (heating))
Factory settings are shown bold.
B
14 Bentone
1.8.5 Outputs „OutP“
Numbering of the outputs
Standard: relay 1=output 1; relay 2=output 2; binary output
1=output 3; binary output 2=output 4
Slot Plug-in board with
1 analog output
Plug-in board with
1 binary output
Plug-in board with
2 binary outputs
Option 1 Output 5 Output 5 Output 5+8
Option 2 Output 6 Output 6 Output 6+9
Option 3 Output 7 Output 7 Output 7+10
Function
0 no function 16 4. Limit comparator
1 Controller output 1 17 Control contact 1
2 Controller output 2 18 Control contact 2
3 - reserved 19 Control contact 3
4 - reserved 20 Control contact 4
5 Binary input 1 21 Logic formula 1
6 Binary input 2 22 Logic formula 2
7 Binary input 3 23 Timer 1 active
8 Binary input 4 24 Timer 2 active
9 Binary input 5 25 Program active
10 Binary input 6 26 Program end signal
11 Binary input 7 27 Tolerance limit signal
12 Binary input 8 28 Manual mode on/o
13 1. Limit comparator 29 Binary marker
14 2. Limit comparator 30 Any binary value from storage address (only through setup)
15 3. Limit comparator 31 always active
1.8.6 Display „diSP“
r Analogutgång OutA r utgång 5 ... 7 Out5...Out7 r
Parameter Symbol Värdeområde
Funktion Fnct Analogselektor
Avstängd
Signaltyp SiGn 0 ... 2 ... 3 (0=0 ...10 V; 1=2 ... 10 V;
2=0 ... 20 mA; 3=4 ... 20 mA)
Nollpunkt OPnt -1999 ... 0 ...+ 9999
Ändvärde End -1999 ... 100 ...+ 9999
Fabriksinställning visas i fet stil.
Analog output Output
Value/selection
Function
Type of signal
Zero point
End value
Analog selector
Switched off
Factory settings are shown bold.
r Utgång
OutL
r Utgång 1 ... 10
Out1
...
Out0
r
OutputOutput
9.5 Display „diSP“
r
Parameter Symbol Värdeområde
Decimaltecken dEcP 0 ... 2 (0= ingen decimal; 1=en; 2=två))
Ljusstyrka BriG 0 ...5 (0=ljus)
Fabriksinställning visas i fet stil.
Decimal point
(0=Bright)
Factory settings are shown bold.
Brightness
Value/selection
(0=no decimal; 1=one; 2=two)
Factory settings are shown bold.
15 Bentone
1.9 Autotuning
The autotuning facility can be used to automatically adapt the controller parameters
to the process.
The autotuning function determines the controller parameters for a PID controller or,
if dt=0 is set, for a PI controller in a closed control loop.
• The more sluggishly the process responds to setpoint changes, the longer
the autotuning procedure will take.
• This involves determining the controller parameters rt, dt, Pb1, Pb2, Cy1,
Cy2, dF and accepting them automatically after the end of tuning.
1.10 Alarms
The autotuning facility can be used to automatically adapt the controller
parameters to the process.
The autotuning function determines the controller parameters for a PID controller
or, if dt=0 is set, for a PI controller in a closed control loop.
hStart with I and D (press simultaneously for >2 sec)
“tUnE” is shown blinking in the green display
hCancel with I and D (press simultaneously).
IIIIIIIIIIII
I
I
I
III
I
I
I
I I I I I I I I I I I I I
I
I
I
III
I
I
I
11 Alarms
Overrange / underrange covers the following events:
- probe break / short-circuit
- measurement is outside the controllable range for the probe connected
-display overflow
Displaying the software version
hDisplay version with P and I (press simultaneously).
Display Cause Clear faults
check/rectify/replace
-1999
(blinking!) Underrange for the value being
displayed.
Is the medium to be
measured within the range
(too hot - too cold?)
Check probe for probe
break / short-circuit.
Check the probe connection
and the terminals.
Check the cable.
9999
(blinking!) Overrange for the value being
displayed.
All displays are on;
lower 7-segment
display is blinking
Watchdog or power-on
triggers initialization (reset).
Replace controller if the
initialization takes longer
than 5 sec.
PrOF PROFIBUS error Can be suppressed by
setting the PROFIBUS
address to “0.
OPt Hardware configuration error Check which option boards
are installed in the slots.
16 Bentone
1.11 Factory settings Controller JUMO
Controller with stage operation and pressure sensor 4-20mA
(120 526 02)
1.11.1 Function Pressure
Setpoint 1 (SP 1) the desired value is changed with the up or down arrow buttons,
adjustable from 0-100 in the delivery version.
Control of the three power stages is controlled in the ”User” menu.
Example of setting:
Delivery setpoint is 5.0bar and value for operation as below:
+ ”User”
• Dif1=0,4
• AL2=0,5
• Dif2=0,4
• AL3=1,0
• Dif3 =0,4
AL-values are when switching on the actual power stage when the pressure decreases.
Dif values are when the actual power stage should be switched off when the pressure
rises.
SET=10 - The value on the display indicates that 10 is= 20mA from the sensor. If another
value is desired, this value is changed.
6 for sensors 0-6bar, 16 for sensors 0-16bar.
Example: the start of the burner is controlled by values as above, this gives the
following function:
• 5.0bar burner is switched off, the pressure drops.
• 4.6bar burner starts, stage 1 is controlled by Dif1. (Setpoint 5.0 -Dif1 0.4).
• 4.1bar burner starts, stage 2 is controlled by AL2 and Dif2. (Setpoint 5.0 -AL2
0.5 and -Dif2 0.4).
• 3.6bar burner starts, stage 3 is controlled by AL3 and Dif3. (Setpoint 5.0 -AL3
1.0 and -Dif3 0.4).
As the pressure in the boiler rises, the stages are controlled by AL values and if
all power stages are ON, the following happens:
• When the pressure rises to 4.0, stage 3 switches off AL3 (Setpoint 5.0 -AL3 1.0).
• When the pressure rises to 4.5, stage 2 switches off AL2 (Setpoint 5.0 - AL2 0.5).
• When the pressure rises to 5.0, stage 1 switches off the setpoint and the
controller switches off the burner.
If other values are desired, change the values above to achieve the appropriate
function.
Hysteresis value is set under menu ”PGM”, ”Conf”, ”LC”, ”Hyst”.
165 405 97-1  2023-04-28
PGM
17 Bentone
Controller with stage operation and temperature sensor 4-20mA
1.11.2 Function Temperature
Setpoint 1 (SP 1) the desired temperature is changed with the up or down arrow
buttons, adjustable from 0-100 in the delivery version.
Control of the three power stages is controlled in the ”User” menu.
Example of setting:
Delivery setpoint is 80°C and value for thermostat function as below:
+ ”User”
• Dif1=4
• AL2=5
• Dif2=4
• AL3=10
• Dif3 =4
AL values are for switching on the actual power stage when the temperature
decreases.
Dif values are when the actual power stage should be switched off when the
temperature rises.
SET=100 - The value on the display indicates that 100 is= 20mA from the sensor, if
another value is desired, this value is changed.
Example: the start of the burner is controlled by values as above, this gives the
following function:
• 80°C burner is switched off, the pressure drops.
• 76°C burner starts, stage 1 is controlled by Dif1. (Setpoint 80° -Dif1 4°).
• 71°C burner starts, stage 2 is controlled by AL2 and Dif2. (Setpoint 80° -AL2
5° and -Dif2 4°).
• 3.6bar burner starts, stage 3 is controlled by AL3 and Dif3. (Setpoint 80°
-AL3 10° and -Dif3 4°).
When the temperature in the boiler rises, the stages are controlled by AL
values and if all power stages are ON, the following happens:
• When the boiler temperature rises to 70°C, stage 3 switches off AL3
(Setpoint 80° -AL3 10°).
• When the boiler temperature rises to 75°C, stage 2 switches off AL2
(Setpoint 80° - AL2 5°).
• When the boiler temperature rises to 80°C, stage 1 switches off the
setpoint and the controller switches off the burner.
If other temperatures are desired, change the values above to achieve the
appropriate function.
Hysteresis value is set under menu ”PGM”, ”Conf”, ”LC”, ”Hyst”.
PGM
18 Bentone
1.11.3 Parameters (120 526 02)
Hardware:
Device type: 703041 JUMO dTRON 316
Parameter list: 12135402
Slots:
Expansion slot 1: Changeover relay output
Expansion slot 2: Not tted
Analog inputs (InP):
Analog input 1 (InP1):
Sensor type (SEnS): 4 - 20 mA
Linearization (Lin): Linear
Measurement oset (OFFS): 0.000
Filter time constant (dF): 0.6 s
Start of display range (SCL): 0.000
End of display range (SCH): 10.00
Globals (In12):
Temperature unit (Unit): °C
Supply frequency: 50 Hz
Sampling cycle time (CycL): 250 ms
Controller (Cntr):
Conguration:
Controller type (CtyP): 2-state controller
Control action (CAct): Inverse
Manual mode (InHA): not locked
Manual output level (HAnd): 101 %
Range output level (rOut): 0 %
Start of setpoint limiting (SPL): 0.000
End of setpoint limiting (SPH): 100.0
Inputs:
Controller process value (CPr): Analog input 1
External setpoint (ESP): Switched o
Output level feedback (FEEd): Switched o
Self-optimization:
Method (tyPt): Oscillation
Self-optimization (InHt): not locked
Controller output 1 (Ott1): Relay
Controller output 2 (Ott2): Relay
Generator (Pro):
Globals:
Function (Fnct): Fixed-setpoint controller
19 Bentone
Basic status:
Control contacts:
SK 1: OFF
SK 2: OFF
SK 3: OFF
SK 4: OFF
Limit comparators (LC):
1. Limit comparator (LC1):
Function (Fnct): lk 4
Limit value (AL): 0.000
Dierential (HySt): 0.400
Hysteresis function: Asymmetrical left
Action (AcrA): Absolute
Range response (AcrA): Lk o
Acknowledgement (AcnL): none
Switch-on delay (tOn): 0 s
Switch-o delay (tOFF): 0 s
Pulse time (tPuL): 0 s
Lk actual value (LCPr): Process value
Lk setpoint (LCSP): Current setpoint
2. Limit comparator (LC2):
Function (Fnct): lk 4
Limit value (AL): 0.500
Dierential (HySt): 0.400
Hysteresis function: Asymmetrical left
Action (AcrA): Absolute
Range response (AcrA): Lk o
Acknowledgement (AcnL): none
Switch-on delay (tOn): 0 s
Switch-o delay (tOFF): 0 s
Pulse time (tPuL): 0 s
Lk actual value (LCPr): Process value
Lk setpoint (LCSP): Current setpoint
3. Limit comparator (LC3):
Function (Fnct): lk 4
Limit value (AL): 1.000
Dierential (HySt): 0.400
Hysteresis function: Asymmetrical left
Action (AcrA): Absolute
Range response (AcrA): Lk o
Acknowledgement (AcnL): none
Switch-on delay (tOn): 0 s
Switch-o delay (tOFF): 0 s
Pulse time (tPuL): 0 s
Lk actual value (LCPr): Process value
Lk setpoint (LCSP): Current setpoint
20 Bentone
4. Limit comparator (LC4):
Function (Fnct): no function
Outputs (OutP):
Binary outputs (OutL):
Function Binary output 1 (Out1): 1. Limit comparator
Function Binary output 2 (Out2): 2. Limit comparator
Function Binary output 3 (Out3): Switched o
Function Binary output 4 (Out4): Switched o
Function Binary output 5 (Out5): 3. Limit comparator
Analog outputs (OutA):
No analog output available
Logic functions (binF):
Binary inputs:
Binary input 1:
Function (bin1): none
Additional functions: none
Binary input 2:
Function (bin2): none
Additional functions: none
Limit comparators:
1.Limit comparator :
Function (LC1): none
Additional functions: none
2.Limit comparator :
Function (LC2): none
Additional functions: none
3.Limit comparator :
Function (LC3): none
Additional functions: none
4.Limit comparator :
Function (LC4): none
Additional functions: none
Timer:
Timer 1:
Function (tF1): none
Additional functions: none
Timer 2:
Function (tF2): none
Additional functions: none
Logic:
Extra code ”Math” is not available
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Bentone Tillbehör Regulator Jumo 12052602 Steg Tryck User manual

Brand
Bentone
Model
Tillbehör Regulator Jumo 12052602 Steg Tryck
Category
Measuring, testing & control
Type
User manual
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