Laars MAGNATHERM MGV4000 Installation And Operation Instructions For

Installation and Operation Instructions Document 1276

H2359200-

WARNING

If the information in these instructions is

not followed exactly, a re or explosion

may result causing property damage,

personal injury or death.

Do not store or use gasoline or other

ammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call

the re department.

Installation and service must be performed

by a qualied installer, service agency, or gas

supplier.

FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,

qualied in hot water boiler and heater installation and maintenance. Improper installation and/or operation

could create carbon monoxide gas in ue gases which could cause serious injury, property damage, or

death. Improper installation and/or operation will void the warranty.

AVERTISSEMENT

Assurez-vous de bien suivres les instructions

données dans cette notice pour réduire au

minimum le risque d’incendie ou d’explosion ou

pour éviter tout dommage matériel, toute blessure

ou la mort.

Ne pas entreposer ni utiliser d’essence ou ni

d’autres vapeurs ou liquides inammables dans

le à proximité de cet appareil ou de tout autre

appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareils.

• Ne touchez à aucun interrupteur. Ne pas vous servir

des téléphones dans le bâtiment où vous vous trovez.

• Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions du

fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de

gaz, appelez le sservice des incendies.

L’installation et l’entretien doivent être assurés par

un installateur ou un service d’entretien qualié ou

par le fournisseur de gaz.

Installation and

Operation Instructions for

MAGNATHERM

®

Modulating Boiler Water Heater

Model MGH2000 Model MGV2000

1,999 MBTU/h 1,999 MBTU/h

Model MGH3000 Model MGV3000

3,000 MBTU/h 3,000 MBTU/h

Model MGH4000 Model MGV4000

4,000 MBTU/h 4,000 MBTU/h

LAARS Heating Systems

Section 1 - GENERAL INFORMATION

1.1 Introduction ......................................................1

1.2 Safety Notes .....................................................1

1.3 ModelIdentication .........................................2

1.4 Warranty ........................................................... 2

1.5 Unit Overviews 2MBH, 3MBH, 4MBH ....3-5

1.6 Dimensions .......................................................6

1.7 Unpacking ........................................................7

Section 2 - LOCATING THE APPLIANCE

2.1 Locating the Appliance .....................................7

2.2 Correct Vent Distance

from Outside Wall or Roof Termination ...........7

Section 3 - VENTING AND COMBUSTION AIR

3.1 Combustion Air ................................................8

3.1.1 Combustion Air From Room ............................8

3.1.2 Ducted Combustion Air ....................................9

3.2 Venting .............................................................9

3.2.1 Common Venting ............................................10

3.2.3 Venting Requirements Unique to Canada ...... 10

3.3 Locating the Vent and Combustion Air

Terminals ........................................................ 11

3.3.1 Side Wall Vent Terminal ................................. 11

3.3.2 Side Wall Combustion Air Terminal ..............13

3.3.3 Vertical Vent Terminal .................................... 14

3.3.4 Vertical Combustion Air Terminal..................14

3.3.5 Installations in the Commonwealth of

Massachusetts .................................................14

3.4 Common Vent Test .........................................15

3.5 Outdoor Installation ........................................16

Section 4 - GAS SUPPLY AND PIPING

4.0 Gas Supply and Piping ...................................16

Section 5 - PUMP REQUIREMENTS

5.1 MagnaTherm Boiler Flow and Head

Requirements ..................................................18

5.2 MagnaTherm Water Heater Flow and Head

Requirements ..................................................18

Table of Contents

i

Section 6 – WATER CONNECTIONS, MGH

6.1 MGH System Piping: Hot Supply

Connections .................................................... 19

6.2 MGH Cold Water Make-Up ...........................19

6.3 MGH Freeze Protection..................................19

6.4 MGH Suggested Piping Schematics .........20-24

6.5 Condensate Drain Trap ...............................20

Section 7 - WATER CONNECTIONS, MGV

7.1 MGV Water Quality .......................................25

7.2 MGV Suggested Piping Schematics ...............26

7.3 MGV Piping Requirements ............................25

7.4 MGV Cold Water Make-Up ...........................26

7.5 MGV Freeze Protection ..................................26

7.6 MGV Water Flow ...........................................27

7.7 Condensate Drain Trap ...................................27

Section 8 – ELECTRICAL CONNECTIONS

8.1 Installation Warnings .....................................28

8.2 Main Power Connections ...............................28

8.3 Pump Connections and Operation .................. 29

8.4 Control Panel Layout......................................30

8.5 Wiring Diagram ......................................... 32-33

8.6 High Voltage Wiring Diagrams .................34-36

8.7 Ladder Diagrams ......................................37-39

LAARS Heating Systems

Section 9 – NAVIGATING THE TOUCH SCREEN

9.1 The Touch Screen .......................................... 40

9.2 Using the Touch Screen ..................................40

9.3 VericationProcessforSafety-Related

Parameters ......................................................42

9.4 While Operating - Checking Individual

Parameters ......................................................43

9.5 ConguringParametersonIndividual

Controllers ...................................................... 44

9.6 Setting the Date and Time on the

System Display......................45

9.7 CongurationMenus(ALL) ..........................46

9.7.1 SystemIdentication&Access ......................46

9.7.2 CH-CentralHeatConguration....................47

9.7.3 OutdoorResetConguration .........................47

9.7.4 DHW-DomesticHotWaterConguration ...47

9.7.5 WarmWeatherShutdownConguration ........ 47

9.7.6 DemandPriorityConguration ...................... 47

9.7.7 ModulationConguration ..............................47

9.7.8 PumpConguration .......................................47

9.7.9 StatisticsConguration ..................................48

9.7.10 High Limits ....................................................48

9.7.11 Stack Limits ....................................................48

9.7.12 Delta T Limits................................................. 48

9.7.13 FrostProtectionConguration .......................48

9.7.14 Burner Control Ignition .................................. 50

9.7.15 SystemConguration ..................................... 50

9.7.16 SensorConguration ......................................50

9.7.17 LeadLagSlaveConguration ........................50

9.7.18 LeadLagMasterConguration .....................53

9.8 Parameter Defaults and Ranges ......................53

9.9 Connections to a

Building Automation System ......................... 57

9.10 Vari-Prime Flow Control System ................... 58

9.11 Combustion Setup Procedure .........................59

Section 10 - INITIAL STARTUP INSTRUCTIONS

10.1 Filling the Boiler System ................................62

10.2 Initial Operation .............................................63

10.2.1 Initial Burner Operation .................................63

10.2.2 Combustion Setup Procedure .........................63

10.3 Shutting Down the MagnaTherm ................... 63

10.4 Restarting the MagnaTherm ........................... 63

Section 11 – MAINTENANCE

11.1 System Maintenance.......................................64

11.2 Maintenance Notes ......................................... 64

11.2.1 Burner .............................................................64

11.2.2 Modulating Gas Valve/ Venturi ...................... 64

11.2.3 Controllers ...................................................... 65

11.2.4 Hot Surface Ignitor ......................................... 65

11.2.5 Flame Sensor .................................................. 65

11.2.6 Blower ............................................................65

11.2.7 Heat Exchanger Tubes ....................................65

 11.2.8 GasPressureSwitches(optional) ................... 66

11.2.9 Natural/Propane Gas Conversion ................... 66

Section 12 – TROUBLESHOOTING

12.1 About Lockouts, Holds, and Alerts ................67

12.1.1 Responding to a Lockout, Hold,

or Alert ............................................................67

12.1.2 Viewing the Lockout and Alert

Histories .........................................................67

12.2 Troubleshooting Table ...............................69-83

12.3 Diagnostic Tests and Input/Output

Indicators ........................................................ 83

12.4 Lead/Lag Slave Diagnostics ........................... 84

12.5 Statistics .........................................................84

12.6 Analysis .......................................................... 84

12.7 Control Snapshot ............................................85

12.8 Operating Sequence ........................................85

Section 13 – REPLACEMENT PARTS

13.1 General Information .......................................86

13.2 Component Illustrations, Parts Lists,

and Part Numbers ......................................86-99

13.2.1 Frame and Jacket Assembly ...........................87

13.2.2 Final Assembly ............................................... 89

13.2.3 Waterway Outlet Assembly ............................ 90

13.2.4 Burner Assembly, Model 2000 ....................... 91

13.2.5 Burner Assembly, Model 3000 ....................... 92

13.2.6 Burner Assembly, Model 4000 ....................... 93

13.2.7 GasTrainAssembly,Models2000&3000 ....95

13.2.8 Gas Train Assembly, Model 4000 ..................97

13.2.9 Control Panel Assembly .................................99

ii

LAARS Heating Systems

MagnaTherm Boilers and Water Heaters

Page 1

Touch

Screen

Open the

front panel

to access

the Touch

Screen

Section 1

GENERAL INFORMATION

1.1 Introduction

is manual includes information which will

help you to install, operate, and maintain the

Magnaerm 2000, 3000 and 4000 systems. Please

read this manual completely before proceeding with

the installation. If you have any questions regarding

this equipment, please consult the LAARS Heating

Systems factory, or a local factory representative.

Many operating problems are caused by improper

installation.

1.2 Safety Notes

DANGER

• Water temperature over 125°F (52°C) can cause

severe burns instantly or death from scalds.

• Children, disabled and elderly are at highest risk of

being scalded.

• See instruction manual before

setting temperature at

heating appliance.

• Feel water before

bathing or showering.

• If this appliance is used

to produce water that

could scald if too hot,

such as domestic hot water

use, adjust the outlet

control (limit) or use temperature limiting valves

to obtain a maximum water temperature of 125°F

(52°C).

WARNING

Fire or Explosion Hazard

Improper conguration can cause fuel buildup and

explosion. Improper user operation may result in

property loss, severe physical injury, or death.

Any changes to safety-related conguration

parameters must only be done by experienced and/

or licensed burner/boiler operators and mechanics.

If any odor of gas is detected, or if the gas burner

does not appear to be functioning in a normal

manner, close the main gas shuto valve. Do not

shut o the power switch. Contact your heating

contractor, gas company, or factory representative.

e Magnaerm Appliance is protected against

over-pressurization. A pressure relief valve is

included with each Magnaerm.

e inlet gas pressure to the appliance must not

exceed 13” W.C. (3.2 kPa).

All installations must be made in accordance with

1) American National Standard Z223.1/NFPA54-

Latest Edition “National Fuel Gas Code” or 2) CSA

B149.1 “Natural Gas and Propane Installation Code”

and with the requirement of the local utility or other

authorities having jurisdiction. Such applicable

requirements take precedence over the general

instructions contained herein.

WARNING

Carbon Monoxide Hazard

Improper adjustment of the burners may lead to

poor combustion quality, increasing the amount

of carbon monoxide produced. Excessive carbon

monoxide levels may lead to personal injury or

death.

LAARS Heating Systems

Page 2

Model Nomenclature

1 2 3 4 5 6 7 8 9 10 11 12 13

M G 1

SERIES

M G

USAGE

H - HYDRONIC

V - VOLUME

WATER

SIZE

MBTU/h

2000

3000

4000

FUEL

N - NATURAL

P - PROPANE

COUNTRY

CODE

X - USA/

CANADA

E - EXPORT*

OPTIONS CODE

X - STANDARD

J - CSD-1

ELEC SYSTEM

A - 110V, 1Ø

B - 220V, 1Ø

C - 208V, 3Ø

D - 480V, 3Ø

E - 600V, 3Ø

REVISION

1 -FIRST

ASME

X - “H” STAMP (MGH)

W - “HLW” STAMP (MGV)

1.4 Warranty

LAARS Heating Systems’ MagnaTherm boilers are

covered by a limited warranty. The owner should

complete the warranty registration at

http://www.Laars.com

ALL WARRANTY CLAIMS must be made by an

authorized LAARS Heating Systems representative.

Claims must include the serial number and model

(this information can be found on the rating plate).

All claims must also include the installation date and

name of the installer. Shipping costs are not included

in the warranty coverage.

WARNING

Electrical Shock Hazard

Electrical shock can cause severe injury, death or

property damage. Disconnect the power supply

before beginning installation or changing the

wiring to prevent electrical shock or damage to the

equipment. It may be necessary to turn o more

than one power supply disconnect.

All electrical wiring is to be done in accordance

with local codes, or in the absence of local codes,

with: 1) e National Electrical Code ANSI/NFPA

No. 70 - latest Edition, or 2) CSA STD. C22.1

“Canadian Electrical Code - Part 1.” is appliance

must be electrically grounded in accordance with

these codes.

1.3 ModelIdentication

Consult the rating plate on the unit. The following

information describes the model number structure.

(1-2) Model Series Designation

M G = MagnaTherm

(3) Usage

H = Hydronic

V = Volume Water

(4-7) Size

2 0 0 0 = 1,999,000 BTU/hr input

3 0 0 0 = 3,000,000 BTU/hr input

4 0 0 0 = 4,000,000 BTU/hr input

(8) Fuel

N = Natural Gas

P = LP Gas

(9) Country Code

X = USA / CANADA

E - Export (CE - non CSA)

(10) Option Code

X = Standard Unit

J = CSD1 Version

(11) Electrical System

A - 110V, (Single Phase)

B - 220V, (Single Phase)

C - 208V, (Three Phase)

D - 480V, (Three Phase)

E - 600V, (Three Phase)

(12) Additional Options

X - “H” STAMP (MGH)

W - “HLW” STAMP (MGV)

(13) Revision

1 = First

WARNING

Magnaerm units must be installed in accordance

with the procedures detailed in this manual, or the

LAARS Heating Systems warranty will be voided.

e installation must conform to the requirements

of the local jurisdiction having authority, and,

in the United States, to the latest edition of the

National Fuel Gas Code, ANSI Z223.1/NFPA54. In

Canada, the installation must conform to the latest

edition of CSA B149.1 Natural Gas and Propane

Gas Installation Code, and/or local codes. Where

required by the authority having jurisdiction, the

installation of Magnaerm boilers must conform

to the Standard for Controls and Safety Devices for

Automatically Fired Boilers, ANSI/ASME CSD-1.

Any modications to the boiler, its gas controls, or

wiring may void the warranty. If eld conditions

require modications, consult the factory

representative before initiating such modications.

*Not CSA approved

Altitude:

Gas input rating of the MagnaTherm shall be

used for elevations up to 2000 ft (600 m). The

input rating at elevations above 2000 ft (600

m) shall be reduced at a rate of 4 percent for

each 1000 ft (300 m) above sea level before

selecting the equipment size.

MagnaTherm Boilers and Water Heaters

Page 3

Model 2000

Manual

gas valve

Blower

Touch Screen

Heat Exchanger

Condensing Unit

Air Intake and

Filter

Water Outlet

Water Inlet

Vent

Power Pack

Perspective from opposite corner.

Perspective from front left corner.

Shown with front doors and left side

panels removed

Condensate

Trap

1.5 Unit Overviews

The next 3 pages give a visual reference to

Models 2000, 3000, and 4000

LAARS Heating Systems

Page 4

Manual

gas valve

Blower

Touch Screen

Model 3000

Air Intake and

Filter

Water Outlet

Water Inlet

Vent

Power Pack

Condensate

Trap

Heat Exchanger

Condensing Unit

MagnaTherm Boilers and Water Heaters

Page 5

Model 4000

Manual

gas valve

(hidden behind main

gas valve)

Blower

Touch Screen

Air Intake and

Filter

Water Outlet

Water Inlet

Vent

Power Pack

Condensate

Trap

Heat Exchanger

Condensing Unit

LAARS Heating Systems

Page 6

E

F

U

FRONT

VIEW

B

A

VIEW

REAR

3.0 SHOWN

N

Q

S

P

M

R

L

G

H

K

J

T

SIDE

VIEW

C

D

Condensate Trap

Contact

Factory

Oponal

Flanges,

Vent

Gas

6”x3.5”

Touchscreen

Display

Air Inlet

Pressure

Relief

Valve

Water

Outlet

‘Knock-

down’

Height

Water

Inlet

Model A B C D E F G H

J K L M N P Q R S T U

Vent Ø Air Inlet Ø

Inches (cm )Inches (cm )Inches (cm )

2000

29.3 (75 )79 (201 )38 (96 ) 57.5 (147 ) 49.8 (126 ) 4.8 (12 ) 60.8 (154 ) 2.6 (7) 8.4 (21 ) 67.4 (171 ) 4 (10 ) 39.2 (100 ) 30.4 (77 )16 (41 )23 (58 ) 10.2 (26 )14 (36 )13 (33 ) 6.3 (16 ) 8 (20 ) 7 (18 ) 60.8 (154 )

3000 30.8 (78) 87 (221 ) 41.5 (105 ) 60.5 (154 ) 60.8 (154 ) 6.5 (16 )71 (180 ) 4 (10)

8.9 (23 ) 76.8 (195 ) 4.3 (11 ) 44.4 (113 ) 34.5 (88 ) 17.7 (45 ) 27.2 (69 ) 11.8 (30 ) 18.3 (46 ) 14.8 (38 ) 6 (15 )10 (25 )10 (25 ) 71.0 (180 )

4000 34.5 (88 )97 (246 )52 (133 )70 (178 ) 60.8 (154 ) 6.4 (16 ) 80.8 (205 ) 28.8 (73)

28.8 (75 ) 85.6 (217 ) 6.5 (16 ) 51.3 (130 )40 (102 ) 21.6 (55 ) 30.7 (78 )13 (33 )16 (41 ) 17.4 (44 ) 6.7 (17 )12 (30 )12 (30 ) 80.8 (205)

Model

A B C D E F G H J K L M N P Q R S T U

Vent Ø Air Inlet Ø

Inches (cm )Inches (cm )Inches (cm )

2000

29.3 (75 )79 (201 )38 (96 ) 57.5 (147 ) 49.8 (126 ) 4.8 (12 ) 60.8 (154 ) 2.6 (7) 8.4 (21 ) 67.4 (171 ) 4 (10 ) 39.2 (100 ) 30.4 (77 )16 (41 )23 (58 ) 10.2 (26 )14 (36 )13 (33 ) 6.3 (16 ) 8 (20 ) 7 (18 ) 60.8 (154 )

3000

30.8 (78) 87 (221 ) 41.5 (105 ) 60.5 (154 ) 60.8 (154 ) 6.5 (16 )71 (180 ) 4 (10) 8.9 (23 ) 76.8 (195 ) 4.3 (11 ) 44.4 (113 ) 34.5 (88 ) 17.7 (45 ) 27.2 (69 ) 11.8 (30 ) 18.3 (46 ) 14.8 (38 ) 6 (15 )10 (25 )10 (25 ) 71.0 (180 )

4000

34.5 (88 )97 (246 )52 (133 )70 (178 ) 60.8 (154 ) 6.4 (16 ) 80.8 (205 ) 28.8 (73) 28.8 (75 ) 85.6 (217 ) 6.5 (16 ) 51.3 (130 )40 (102 ) 21.6 (55 ) 30.7 (78 )13 (33 )16 (41 ) 17.4 (44 ) 6.7 (17 )12 (30 )12 (30 ) 80.8 (205)

Model A B C D E F G H

J K L M N P Q R

S T U

Vent Ø Air Inlet Ø

Inches (cm )Inches (cm )Inches (cm )

2000

29.3 (75 )79 (201 )38 (96 ) 57.5 (147 ) 49.8 (126 ) 4.8 (12 ) 60.8 (154 ) 2.6 (7)

8.4 (21 ) 67.4 (171 ) 4 (10 ) 39.2 (100 ) 30.4 (77 )16 (41 )23 (58 ) 10.2 (26 )

14 (36 )13 (33 ) 6.3 (16 ) 8 (20 ) 7 (18 ) 60.8 (154 )

3000 30.8 (78) 87 (221 ) 41.5 (105 ) 60.5 (154 ) 60.8 (154 ) 6.5 (16 )71 (180 ) 4 (10)

8.9 (23 ) 76.8 (195 ) 4.3 (11 ) 44.4 (113 ) 34.5 (88 ) 17.7 (45 ) 27.2 (69 ) 11.8 (30 )

18.3 (46 ) 14.8 (38 ) 6 (15 )10 (25 )10 (25 ) 71.0 (180 )

4000 34.5 (88 )97 (246 )52 (133 )70 (178 ) 60.8 (154 ) 6.4 (16 ) 80.8 (205 ) 28.8 (73)

28.8 (75 ) 85.6 (217 ) 6.5 (16 ) 51.3 (130 )40 (102 ) 21.6 (55 ) 30.7 (78 )13 (33 )

16 (41 ) 17.4 (44 ) 6.7 (17 )12 (30 )12 (30 ) 80.8 (205)

Model

A B C D E F G H J K L M N P Q R S T U

Vent Ø Air Inlet Ø

Inches (cm )Inches (cm )Inches (cm )

2000

29.3 (75 )79 (201 )38 (96 ) 57.5 (147 ) 49.8 (126 ) 4.8 (12 ) 60.8 (154 ) 2.6 (7) 8.4 (21 ) 67.4 (171 ) 4 (10 ) 39.2 (100 ) 30.4 (77 )16 (41 )23 (58 ) 10.2 (26 )14 (36 )13 (33 ) 6.3 (16 ) 8 (20 ) 7 (18 ) 60.8 (154 )

3000

30.8 (78) 87 (221 ) 41.5 (105 ) 60.5 (154 ) 60.8 (154 ) 6.5 (16 )71 (180 ) 4 (10) 8.9 (23 ) 76.8 (195 ) 4.3 (11 ) 44.4 (113 ) 34.5 (88 ) 17.7 (45 ) 27.2 (69 ) 11.8 (30 ) 18.3 (46 ) 14.8 (38 ) 6 (15 )10 (25 )10 (25 ) 71.0 (180 )

4000

34.5 (88 )97 (246 )52 (133 )70 (178 ) 60.8 (154 ) 6.4 (16 ) 80.8 (205 ) 28.8 (73) 28.8 (75 ) 85.6 (217 ) 6.5 (16 ) 51.3 (130 )40 (102 ) 21.6 (55 ) 30.7 (78 )13 (33 )16 (41 ) 17.4 (44 ) 6.7 (17 )12 (30 )12 (30 ) 80.8 (205)

Model A B C D E F G H J K L M N P Q R S T U

Vent Ø Air Inlet Ø

Inches (cm )Inches (cm )Inches (cm )

2000

29.3 (75 )79 (201 )38 (96 ) 57.5 (147 ) 49.8 (126 ) 4.8 (12 ) 60.8 (154 ) 2.6 (7) 8.4 (21 ) 67.4 (171 ) 4 (10 ) 39.2 (100 ) 30.4 (77 )16 (41 )23 (58 ) 10.2 (26 )14 (36 )13 (33 ) 6.3 (16 ) 8 (20 ) 7 (18 ) 60.8 (154 )

3000 30.8 (78) 87 (221 ) 41.5 (105 ) 60.5 (154 ) 60.8 (154 ) 6.5 (16 )71 (180 ) 4 (10) 8.9 (23 ) 76.8 (195 ) 4.3 (11 ) 44.4 (113 ) 34.5 (88 ) 17.7 (45 ) 27.2 (69 ) 11.8 (30 ) 18.3 (46 ) 14.8 (38 ) 6 (15 )10 (25 )10 (25 ) 71.0 (180 )

4000 34.5 (88 )97 (246 )52 (133 )70 (178 ) 60.8 (154 ) 6.4 (16 ) 80.8 (205 ) 28.8 (73) 28.8 (75 ) 85.6 (217 ) 6.5 (16 ) 51.3 (130 )40 (102 ) 21.6 (55 ) 30.7 (78 )13 (33 )16 (41 ) 17.4 (44 ) 6.7 (17 )12 (30 )12 (30 ) 80.8 (205)

'Knock-

down'

Height

Model Size Water Gas

Condensate

Connection Connection Line

2000

3" Groove Lock

(or flange)

2" NPT 1"

3000

3" Groove Lock

(or flange)

2" NPT 1"

4000

4" Groove Lock

(or flange)

2" NPT 1"

1.6 Dimensions

Figure 1. Dimensions

MagnaTherm Boilers and Water Heaters

Page 7

Section 2

LOCATING THE APPLIANCE

2.1 Locating the Appliance

The MagnaTherm may be installed indoors or

outdoors. If installing outdoors in a location that

may experience freezing temperatures, precautions

must be taken to prevent water in the heat exchanger

and condensate inside and outside of the boiler from

freezing. Damage due to freezing water or condensate

is not covered by the warranty.

Choose a location for the unit which allows clearances

on all sides for maintenance and inspection. See Table 1.

Always install the unit on a rm, level surface.

The unit should not be located in an area where

leakage of any connections will result in damage to

the area adjacent to the appliance, or to lower oors

of the structure.

When this type of location is not available, install

a suitable drain pan, adequately drained, under the

appliance.

The appliance is design-certied by CSA-

International for installation on combustible

ooring; in basements; in utility rooms or alcoves.

MagnaTherm boilers must never be installed on

carpeting. The location for the appliance should

be chosen with regard to the vent pipe lengths and

external plumbing.

The unit shall be installed such that the gas ignition

system components are protected from water (dripping,

spraying, rain, etc.) during operation and service

(circulator replacement, control replacement, etc.).

When vented vertically, the MagnaTherm must be

located as close as practical to the vertical section

of the vent. If the vent terminal and/or combustion

air terminal terminate through a wall, and there is

potential for snow accumulation in the local area, both

terminals should be installed at an appropriate level

above grade or the maximum expected snow line.

The dimensions and requirements that are shown in

Table 1 should be met when choosing the locations

for the appliance.

2.2 Correct Vent Distance from

Outside Wall or Roof Termination

The forced draft combustion air blower in the

appliance has sufcient power to vent properly when

the guidelines in Table 2 are followed.

1.7 Unpacking

The MagnaTherm is shipped in a single crate.

Remove all packing and tie-down materials.

Note - When located on the same wall, the

MagnaTherm combustion air intake terminal must be

installed a minimum of 12” (30cm) below the exhaust

terminal. There must also be a minimum horizontal

distance from intake to the exhaust terminal

of 84” (213cm) See Figure 4

APPLIANCE SUGGESTED SERVICE ACCESS CLEARANCE

SURFACE INCHES CM

Front 24 61

Left Side 8 20

Right Side 8 20

Back 24 61

Top, 2000 12 30

Top, 3000 15 38

Top, 4000 24 61

APPLIANCE REQUIRED CLEARANCE TO COMBUSTIBLES

SURFACE INCHES CM

Front 18 45

Left Side 4 15

Right Side 4 15

Back 11 15

Top 1 2.5

Vent 1 2.5

Table 1. Clearances

INTAKE / EXHAUST

MAX EQUIVALENT

SIZE DIAMETER FT. M

2000 8” 100 30

3000 10” 100 30

4000 12” 100 30

Installations in the U.S. require exhaust vent pipe that is CPVC

complying with ANSI/ASTM D1785 F441, polypropylene

complying with ULC S636, or stainless steel complying with

UL1738. Installations in Canada require exhaust vent pipe that

is certied to ULC S636.

Intake (air) pipe must be PVC or CPVC that complies with

ANSI/ASTM D1785 F441, ABS that complies with ANSI/ASTM

D1527, stainless steel, or galvanized material.

To calculate max equivalent length, measure the linear feet of

the pipe, and add 5 feet (1.5 m) for each elbow used.

Table 2. Vent / Air Pipe Sizes

LAARS Heating Systems

Page 8

commencing within 12” (300 mm) of the top and

one commencing within 12” (300 mm) of the

bottom, of the enclosure shall be provided. The

openings shall communicate directly, or by ducts,

with the outdoors or spaces that freely communicate

with the outdoors. When directly communicating

with the outdoors, or when communicating to the

outdoors through vertical ducts, each opening shall

have a minimum free area of 1 square inch per

4000 Btu/hr (550 square mm/kW) of total input

rating of all equipment in the enclosure. When

communicating to the outdoors through horizontal

ducts, each opening shall have a minimum free

area of not less than 1 square inch per 2000 Btu/

hr (1100 square mm/kW) of total input rating of all

equipment in the enclosure.

Method 2: One permanent opening, commencing

within 12” (300 mm) of the top of the enclosure,

shall be permitted. The opening shall directly

communicate with the outdoors or shall

communicate through a vertical or horizontal duct

to the outdoors or spaces that directly communicate

Section 3

VENTING AND COMBUSTION AIR

3.1 Combustion Air

MagnaTherm boilers and water heaters must have

provisions for combustion and ventilation air in

accordance with the applicable requirements for

Combustion Air Supply and Ventilation in the

National Fuel Gas Code, ANSI Z223 1; or in Canada,

the Natural Gas and Propane Installation Code, CSA

B149.1. All applicable provisions of local building

codes must also be adhered to.

A MagnaTherm can take combustion air from the

space in which it is installed, or the combustion

air can be ducted directly to the unit. Ventilation

air must be provided in either case.

3.1.1 Combustion Air From Room

In the United States, the most common requirements

specify that the space shall communicate with the

outdoors in accordance with Method 1 or 2. (See the

following descriptions.) Where ducts are used, they

shall be of the same cross-sectional area as the free

area of the openings to which they connect.

Method 1: Two permanent openings, one

Table 3. Ducted Air Accessories

(Place in section 3.1)

Model 2000 Model 3000 Model 4000

Screen for horizontal galvanized air pipe D2012101 D2012102 D2012103

Screen for horizontal PVC air pipe CA012001 CA012002 CA012003

Screen for horizontal polypropylene air pipe CA012201 CA012202 CA012203

Screen for vertical galvanized air pipe D2012201 D2012202 D2012203

Screen for vertical PVC air pipe CA012401 CA012402 CA012403

Screen for vertical polypropylene air pipe CA012601 CA012602 CA012603

Table 3a - Ducted Air Accessories

(Place in section 3.2)

Model 2000 Model 3000 Model 4000

Horizontal vent terminal for stainless steel D2012001 D2012002 D2012003

Screen for horizontal CPVC vent CA012101 CA012102 CA012103

Screen for vertical stainless steel vent D2012301 D2012302 D2012303

Screen for vertical CPVC vent CA012501 CA012502 CA012503

Table 3* - Vent Accessories

(Place in section 3.5)

Model 2000 Model 3000 Model 4000

Air intake screen for unit placed outdoors CA011901 CA011902 CA0011903

Vent terminal for unit placed outdoors CA011801 CA011802 CA011803

Table 3** - Air & Vent Accessories for Units Placed Outdoors

Table 4. Required Combustion Air Pipe Material

Material United States Canada

ABS ANSI/ASTM D1527 The air pipe material must be chosen based upon

the intended application of the boiler, and must

be installed according to the vent manufacturer’s

installation instructions.

PVC, sch. 40 ANSI/ASTM D1785 or D2665

CPVC, sch. 40 ANSI/ASTM F441

Single wall galv. steel 26 gauge

Polypropylene ULC S636 Class 2C

MagnaTherm Boilers and Water Heaters

Page 9

with the outdoors and shall have a minimum free

area of 1 square inch per 3000 Btu/hr (734 square

mm/kW) of the total input rating of all equipment

located in the enclosure. This opening must not be

less than the sum of the areas of all vent connectors

in the conned space.

Other methods of introducing combustion and

ventilation air are acceptable, providing they

conform to the requirements in the applicable codes

listed above.

In Canada, consult local building and safety codes

or, in absence of such requirements, follow CAN/

CSA B149.

3.1.2 Ducted Combustion Air

The combustion air can be taken through the wall, or

through the roof. LAARS offers accessories to use

with ducted air systems, as shown in Table 3.

See Table 4 to select the appropriate diameter air

pipe. When taken from the roof, a eld-supplied

rain cap or an elbow arrangement must be used to

prevent entry of rain water. (See Figure 6).

Use ABS, PVC, CPVC, polypropylene, stainless

steel, or galvanized pipe for the combustion air

intake. (See Table 4) The intake must be sized per

Table 2. Route the intake to the boiler as directly

as possible. Seal all joints. Provide adequate

hangers. The unit must not support the weight of

the combustion air intake pipe. The maximum

equivalent pipe length allowed is 100 feet (30 m).

Each elbow is considered to be 5 feet (1.5m)

When using polypropylene or stainless steel

materials in horizontal duct congurations, a single

elbow must be installed on the end of the air inlet

to act as an outdoor terminal. In vertical duct

applications, two elbows must be installed on the

end of the inlet to act as a vent terminal. When

elbows are use as terminals, appropriate screens

must be installed to prevent blockage.

The elbow(s) required for termination are not

included in the kits sown in Table 3

The connection for the intake air pipe is on the back

panel.

In addition to air needed for combustion, air shall

also be supplied for ventilation, including air

required for comfort and proper working conditions

for personnel. Refer to the applicable codes.

3.2 Venting

WARNING

Selection of improper vent materials for

installations that are installed in closets, or will be

operated in high ambient temperature levels, may

lead to property damage, personal injury, or death.

WARNING

Failure to use the appropriate vent material,

installation techniques, or glues and sealants

could lead to vent failure causing property

damage, personal injury or death.

WARNING

All venting must be installed according to this

manual and any other applicable local codes,

including but not limited to, ANSI Z223.1/NFPA 54,

CSA B149.1, CSAB149.2 and ULC S636. Failure

to follow this manual and applicable codes may

lead to property damage, severe injury, or death.

LAARS Heating Systems

Page 10

If the system temperatures are unknown at the

time of installation, class IIC or higher venting

material is recommended.

The MagnaTherm is a Category IV appliance and

may be installed with the standards listed on Table 6.

The unit’s vent can terminate through the roof, or

through an outside wall.

All installations must be done following the vent

supplier’s recommended installation techniques.

If these are not available, refer to the Laars

recommendations for the material used.

For Category IV boilers, have horizontal runs

sloping upwards not less than 1/4 inch per foot

(21 mm/m) from the boiler to the vent terminal;

be installed so as to prevent accumulation of

condensate; and, where necessary, have means

provided for drainage of condensate.

Pour la catégorie IV, les chaudières ont horizontal

en pente vers le haut au moins 1/4 de pouce par pied

(21 mm/m) à partir de la chaudière pour l’évent

borne; être installé de façon à éviter l’accumulation

de condensats; et, le cas échéant, ont des moyens

prévus pour l’évacuation des condensats.

This will allow the condensate to run back to the

MagnaTherm to drain. Route the vent pipe to the

heater as directly as possible. Seal all joints. Provide

adequate hangers as required in the venting system

manufacturer’s Installation Instructions, or at least

every 4 feet.

The unit must not support the weight of the vent

pipe. The maximum equivalent pipe length allowed

is 100 feet (30m). Each elbow is considered to be

5 feet (1.5m). Laars offers accessories to use with

horizontal and vertical exhaust vent systems, as

shown in Table 5

3.2.1 Common Venting

Common venting is explicitly not allowed without

the addition of an external vent extraction fan,

professionally engineered and approved by the local

jurisdiction. MagnTherm units are never permitted

to share a vent with any Catagory 1 appliances.

3.2.3 Venting Requirements Unique to

Canada

MagnaTherm boilers and water heaters are Vent

Table 5. Vent Accessories

(Place in section 3.1)

Model 2000 Model 3000 Model 4000

Screen for horizontal galvanized air pipe D2012101 D2012102 D2012103

Screen for horizontal PVC air pipe CA012001 CA012002 CA012003

Screen for horizontal polypropylene air pipe CA012201 CA012202 CA012203

Screen for vertical galvanized air pipe D2012201 D2012202 D2012203

Screen for vertical PVC air pipe CA012401 CA012402 CA012403

Screen for vertical polypropylene air pipe CA012601 CA012602 CA012603

Table 3a - Ducted Air Accessories

(Place in section 3.2)

Model 2000 Model 3000 Model 4000

Horizontal vent terminal for stainless steel D2012001 D2012002 D2012003

Screen for horizontal CPVC vent CA012101 CA012102 CA012103

Screen for vertical stainless steel vent D2012301 D2012302 D2012303

Screen for vertical CPVC vent CA012501 CA012502 CA012503

Table 3* - Vent Accessories

(Place in section 3.5)

Model 2000 Model 3000 Model 4000

Air intake screen for unit placed outdoors CA011901 CA011902 CA0011903

Vent terminal for unit placed outdoors CA011801 CA011802 CA011803

Table 3** - Air & Vent Accessories for Units Placed Outdoors

Installation Standards

Material United States Canada

Stainless steel UL 1738 Venting must be ULC S636 certied for use as

venting material. The venting material class must

be chosen based upon the intended application

of the boiler, and must be installed according to

the maximum ue gas temperature and the vent

manufacturer’s instructions.

CPVC, sch 40 ANSI/ASTM F441

Polypropylene

Pending APPROVAL

ULC S636 Class 2C

Table 6. Required Exhaust Vent Material

MagnaTherm Boilers and Water Heaters

Page 11

Category IV appliances. Per the requirements of

CAN/CSA-B149.1, only BH vent systems can be

connected to these units and such vent systems,

either ULC S636 certied stainless steel or other

ULC S636 certied BH vent (eg. plastics) must

be installed per the vent manufacturer’s certied

installation instructions.

It is the responsibility of the appropriately licensed

technician installing this MagnaTherm to use

ULC S636 certied vent material consistent with

the requirements as described in the Venting and

Combustion Air section.

Class I venting systems are suitable for gas-red

appliances producing ue gas temperature of more

than 135°C, but not more than 245°C.

Class II venting systems are suitable for gas-red

appliances producing ue gas temperatures of 135°C

or less.

Class II venting systems are further classied into

four temperature ratings as follows:

A Up to and including 65°C / 149°F

B Up to and including 90°C / 194°F

C Up to and including 110°C / 230°F and

D Up to and including 135°C / 275°F

Flue Gas Sampling Port -

It is also the responsibility of the installer to ensure

that a ue gas sampling port is installed in the vent

system. This ue gas sampling port must be installed

near the ue connection of the MagnaTherm: within

2 feet of the ue connection. There is no ue gas

sampling port internal to the MagnaTherm, so one

must be installed in the vent system external to the

MagnaTherm. A ue gas sampling port available as

a component of the ULC S636 certied vent system

is preferred. However, if one is not available with

the certied vent system, Laars suggests using a

tee with the branch connection sized to allow for

insertion of a ue gas analyzer probe. The branch

connection must be resealable with a cap or other

means to ensure the vent system remains sealed.

(See Figure 2)

Consideration must be given to the placement

and orientation of the ue gas sampling port to

ensure that condensate is free to ow back into the

MagnaTherm and not collect anywhere in the vent

system - including in the ue gas sampling port.

Exhaust Vent Terminal -

An exhaust vent terminal must be installed. If an

exhaust vent terminal is not available with the

certied vent system, Laars suggests the use of a

coupler tting from the certied vent system into

which the vent terminal screen can be installed.

Be sure to install and terminate both vent and

combustion air pipes per the instructions in this

section.

3.3 Locating the Vent and Combustion

Air Terminals

3.3.1 Side Wall Vent Terminal

The appropriate Laars side wall vent terminal must

be used. The terminal must be located in accordance

with ANSI Z223.1/NFPA 54 and applicable

local codes. In Canada, the installation must be

in accordance with CSA B149.1 or .2 and local

applicable codes.

Consider the following when installing the terminal:

Figure 2. Test Port

LAARS Heating Systems

Page 12

*When vent terminal is less than 10 feet (3 m) horizontally

from a forced air inlet, the terminal must be at least 3 feet

(0.9 m) above the air inlet. (US only)

Figure 3. Combustion Air and Vent Through Side Wall

U.S. Installations (see note 1) Canadian Installations (see note 2)

A= Clearance above grade, veranda, porch, 12 inches (30 cm) 12 inches (30 cm)

deck, or balcony See note 6 See note 6

B= Clearance to window or door that may be Direct vent only: 12 inches (30 cm); 36 inches (91 cm)

opened Other than Direct vent: 4 ft (1.2m) below or to

side of opening; 1 ft (30 cm) above opening

C= Clearance to permanently closed window See note 4 See note 5

D= Vertical clearance to ventilated soft located

above the terminal within a horizontal See note 4 See note 5

distance of 2 feet (61 cm) from the center

line of the terminal

E= Clearance to unventilated soft See note 4 See note 5

F= Clearance to outside corner See note 4 See note 5

G= Clearance to inside corner See note 4 See note 5

H= Clearance to each side of center line 3 feet (91 cm) within a height 15 feet

extended above meter/regulator assembly See note 4 above the meter/regulator assembly

I= Clearance to service regulator vent outlet See note 4 3 feet (91 cm)

J= Clearance to nonmechanical air supply Direct vent only: 36” (91cm)

inlet to building or the combustion air inlet Other than Direct vent: 4 ft (1.2m) below 36 inches (91 cm)

to any other appliance or to side of opening; 1 ft (30 cm) above opening

K= Clearance to a mechanical air supply inlet 3 feet (91 cm) above if within 10 feet (3 m) 6 feet (1.83 m)

horizontally

L= Clearance above paved sidewalk or paved Vent termination not allowed in this location 7 ft (2.1 m)

driveway located on public property for category IV appliances. See note 5

M= Clearance under veranda, porch, deck, See note 4 12 inches (30 cm)

or balcony See note 5

Notes:

1. In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code.

2. In accordance with the current CAN/CSA-B149 Installation Codes.

3. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

4. For clearances not specied in ANSI Z223.1 / NFPA 54, clearance is in accordance with local installation codes and the

requirements of the gas supplier.

5. For clearances not specied in CAN/CSA-B149, clearance is in accordance with local installation codes and the requirements of the

gas supplier.

6. IMPORTANT: All terminals must be placed so that they remain a minimum 12” above expected snow line. Local codes may have

more specic requirements, and must be consulted.

MagnaTherm Boilers and Water Heaters

Page 13

objects.

7. If the boiler or water heater uses ducted

combustion air from an intake terminal located

on the same wall, see See Figure 5 and Figure 4

for proper spacing and orientation.

In the U.S., if the vent termination is located in an

area exposed to high winds, an CPVC tee (the same

diameter as the vent pipe) may be used. The tee’d

vent termination offers greater protection from wind

related operating issues.

3.3.2 Side Wall Combustion Air Terminal

Consider the following when installing the terminal.

1. Do not locate the air inlet terminal near a

source of corrosive chemical fumes (e.g.,

cleaning uid, chlorine compounds, etc.).

2. Locate the terminal so that it will not be subject

to damage by accident or vandalism. It must be

at least 7 feet ( 2.1 m) above a public walkway.

3. Locate the combustion air terminal so that it

cannot be blocked by snow. The National Fuel

Gas Code requires that it be at least 12 inches

(30 cm) above grade, but the installer may

determine it should be higher, depending upon

local conditions.

4. If the MagnaTherm is side-wall vented to the

same wall, use Figure 4 to determine the proper

mounting locations.

5. Multiple vent kits should be installed such that

the horizontal distance between outlet group

and inlet group is 84” (213 cm). (See Figure 5)

6. The vent outlet must be at least 12” above the top

of the air inlet, and must be at least 84” (213 cm)

horizontally from the air inlet. (See Figure 5).

84”

213

12”

Figure 4. Minimum Venting Distance

IMPORTANT: All terminals must be placed so that they remain at least 12”

above the expected snow line. Local codes may have more specic

requirements, and must be consulted. Refer to the NFPA54 National Fuel Gas

Code and your local codes for all required clearances for venting.

84

Figure 5. Multiple Side-Wall Terminals, Air and

Vent

1. Figure 4 shows the requirements for

mechanical vent terminal clearances for the

U.S. and Canada.

2. Vent terminals for condensing appliances or

appliances with condensing vents are not

permitted to terminate above a public walkway,

or over an area where condensate or vapor

could create a nuisance or hazard.

3. Locate the vent terminal so that vent gases

cannot be drawn into air conditioning system

inlets.

4. Locate the vent terminal so that vent gases

cannot enter the building through doors,

windows, gravity inlets or other openings.

Whenever possible, avoid locations under

windows or near doors.

5. Locate the vent terminal so that it cannot

be blocked by snow. The installer may

determine that a vent terminal must be

higher than the minimum shown in codes,

depending upon local conditions.

6. Locate the terminal so the vent exhaust does

not settle on building surfaces or other nearby

objects. Vent products may damage surfaces or

LAARS Heating Systems

Page 14

3.3.3 Vertical Vent Terminal

When the unit is vented through the roof, the vent

must extend at least 3 feet (0.9 m) above the point

at which it penetrates the roof. It must extend at

least 2 feet (0.6 m) higher than any portion of a

building within a horizontal distance of 10 feet (3.0

m), and high enough above the roof line to prevent

blockage from snow. The vent terminal offered with

the MagnaTherm can be used in both vertical and

horizontal applications. When the combustion air is

taken from the roof, the combustion air must terminate

at least 12” (30 cm) below the vent terminal.

3.3.4 Vertical Combustion Air Terminal

When combustion air is taken from the roof, a eld-

supplied rain cap or an elbow arrangement must be

used to prevent entry of rain water. The opening on

the end of the terminal must be at least 12” (30 cm)

above the point at which it penetrates the roof, and

high enough above the roof line to prevent blockage

from snow. When the vent terminates on the roof, the

combustion air must terminate at least 12” (30 cm)

below the vent terminal.

3.3.5 Installations in the Commonwealth

of Massachusetts

In Massachusetts the following items are required

if the side-wall exhaust vent termination is less than

seven (7) feet above nished grade in the area of

the venting, including but not limited to decks and

porches. (From Massachusetts Rules and regulations

248 CMR 5.08.)

1. Installation of Carbon Monoxide Detectors

At the time of installation of the side wall vented

gas fueled appliance, the installing plumber or

gas-tter shall observe that a hard-wired carbon

monoxide detector with an alarm battery back-

up is installed on the oor level where the gas

appliance is to be installed. In addition, the

installing plumber or gastter shall observe

that a battery operated or hard-wired carbon

monoxide detector with an alarm is installed on

each additional level of the dwelling, building

or structure served by the side-wall horizontally

vented gas fueled equipment. It shall be the

responsibility of the property owner to secure

the services of qualied licensed professionals

for installation of hard-wired carbon monoxide

detectors.

a. In the event that the side-wall horizontally

vented gas fueled equipment is installed in a

crawl space or an attic, the hard-wired carbon

monoxide with alarm and battery back-up may

be installed on the next adjacent oor level.

b. In the event that the requirements of the

subdivision cannot be met at the time of

completion of installation, the owner shall have

a period of thirty (30) days to comply with the

above requirements, provided, however, that

during said thirty (30) day period, a battery

operated carbon monoxide detector with an

alarm be installed.

2. Approved Carbon Monoxide Detectors

Each carbon monoxide detector shall comply

with NFPA 720 and be ANSI/UL 2034 listed

and IAS certied.

3. Signage

A metal or plastic identication plate shall be

permanently mounted to the exterior of the

building at a minimum height of eight (8) feet

above grade directly in line with the exhaust

vent terminal for horizontally vented gas fueled

heating appliance or equipment. The sign shall

read, in print no less than one-half (1/2) inch in

size: “GAS VENT DIRECTLY BELOW, KEEP

CLEAR OF ALL OBSTRUCTIONS.”

4. Inspection

The state or local gas inspector of the side-

wall horizontally vented gas fueled appliance

shall not approve the installation unless, upon

inspection, the inspector observes carbon

monoxide detectors and signage installed in

accordance with the provisions of 248 CMR

5.08(2)(a) 1-4.

Figure 6. Combustion Air and Vent Through Roof

*

* In Canada, refer to CAN/CSA B199.1

MagnaTherm Boilers and Water Heaters

Page 15

3.4 Common Vent Test

Note -This section does not describe a method

for common venting MagnaTherm’s. It describes

what must be done when a unit is removed from

a common vent system. MagnaTherm’s require

special vent systems and fans for common vent.

Contact the factory if you have questions about

common venting MagnaTherm’s.

When an existing boiler is removed from a common

venting system, the common venting system is likely

to be too large for proper venting of the appliances

remaining connected to it.

At the time of removal of an existing boiler,

the following steps shall be followed with each

appliance remaining connected to the common

venting system placed in operation, while the other

appliances remaining connected to the common

venting system are not in operation.

1. Seal any unused openings in the common

venting system.

2. Visually inspect the venting system for proper

size and horizontal pitch and determine there is

no blockage or restriction, leakage, corrosion or

other deciencies which could cause an unsafe

condition.

3. Insofar as is practical, close all building doors

and windows and all doors between the space

in which the appliances remaining connected

to the common venting system are located

and other spaces of the building. Turn on any

clothes dryers and any appliance not connected

to the common venting system. Turn on any

exhaust fans, such as range hoods and bathroom

exhausts, so they will operate at maximum

speed. Do not operate a summer exhaust fan.

Close replace dampers.

4. Place in operation the appliance being

inspected. Follow the lighting instructions.

Adjust thermostat so appliance will operate

continuously.

5. Test for spillage at the draft hood relief opening

after ve minutes of main burner operation. Use

the ame of a match or candle, or smoke from a

cigarette, cigar or pipe.

6. After it has been determined that each appliance

remaining connected to the common venting

system properly vents when tested as outlined

above, return the doors, windows, exhaust fans,

replace dampers and any other gas burning

appliance to their previous conditions of use.

7. Any improper operation of the common venting

system should be corrected so the installation

conforms with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54 and/or CAN/CSA

B149.1, National Gas and Propane Installation

Code. When resizing any portion of the common

venting system, the common venting system

should be resized to approach the minimum

size as determined using the appropriate tables

in Appendix F in the National Fuel Gas Code,

ANSI Z223.1 NFPA 54 and/or CAN/CSA

B149.1, National Gas and Propane Installation

Code.

Au moment du retrait d’une chaudiére existante, les

mesures suivantes doivent être prises pour chaque

appareil toujurs raccordé au systéme d’évacuation

commun et qui fonctionne alors que d’autres

appareils toujours raccordés au système d’évacuation

ne fonctionnent pas:

1. Sceller toutes les ouvertures non utilisées du

système d’évacuation.

2. Inspecter de facon visuelle le système

d’évacuation pour déterminer la grosseur

et l’inclinaison horizontale qui conviennent

et s’assurer que le système est exempt

d’obstruction, d’étranglement, de fuite, de

corrosion et autres défaillances qui pourraient

présenter des risques.

3. Dans la mesure du possible, fermer toutes les

portes et les fenêtres du bâtiment et toutes les

portes entre l’espace où les appareils toujours

raccordés au système d’évacuation sont installés

et les autres espaces du bâtiment. Mettre en

march les sécheuses, tous les appareils non

raccordés au système d’évacuation commun

et tous les ventilateurs d’extraction comme

les hottes de cuisinière et les ventilateurs des

salles de bain. S’assurer que ces ventilateurs

fonctionnent à la vitesse maximale. Ne pas faire

fonctionner les ventilateurs d’été. Fermer les

registres des cheminées.

4. Mettre l’appareil inspecté en marche. Suivre les

instructions d’allumage. Régler le thermostat

de facon que l’appareil fonctionne de facon

continue.

5. Faire fonctionner le brûleur principal pendant 5

min ensuite, déterminer si le coup-tirage déborde

à l’ouverture de décharge. Utiliser la amme

d’une allumette ou d’ une chandelle ou la fumée

d’ une cigarette, d’un cigare ou d’une pipe.

6. Une fois qu’il a été détermineé, selon la méthode

indiquée ci-dessus, que chaque appareil

raccordé au système d’évacuation est mis à l’air

libre de facon adéquate. Remettre les portes

LAARS Heating Systems

Page 16

WARNING

Do not use open ame to check for leaks. An

open ame could lead to explosion, which

could result in property damage, serious injury

or death.

Note - The MagnaTherm appliance and all

other gas appliances sharing the gas supply line

must be ring at maximum capacity to properly

measure the inlet supply pressure. The pressure

can be measured at the supply pressure port

on the gas valve. Low gas pressure could be an

indication of an undersized gas meter, undersized

gas supply lines and/or an obstructed gas supply

line. MagnaTherm units may be equipped with

low and high gas pressure switches that are

integrally vent limited. These types of devices do

not require venting to atmosphere.

Section 4

GAS SUPPLY AND PIPING

4.0 Gas Supply and Piping

Gas piping should be supported by suitable hangers

or oor stands, not the appliance. Installers should

refer to local building and safety codes or, in the

absence of such requirements, follow the National

Fuel Gas Code, ANSI Z223.1 NFPA and/or CSA

B149.1 installation codes.

Review the following instructions before proceeding

with the installation.

1. Verify that the appliance is tted for the

proper type of gas by checking the rating

plate. MagnaTherm appliances are normally

equipped to operate at elevations up to 2000

feet (610m).

However, the appliance will function properly

without the use of high altitude modication at

elevations up to 10,000 feet (3050 m).

2. The maximum inlet gas pressure must not

exceed 13” W.C. (3.2kPa). The minimum inlet

gas pressure is 4” W.C. (1.0kPa).

3. Table 8 and Table 9 offer some gas pipe sizing

information. Refer to the applicable gas code

for more detailed sizing information.

4. Run gas supply line in accordance with all

applicable codes.

5. Locate and install manual shutoff valves in

accordance with state and local requirements.

6. A sediment trap must be provided upstream of

the gas controls.

7. All threaded joints should be coated with

piping compound resistant to action of

liqueed petroleum gas.

8. The appliance and its individual shutoff valve

must be disconnected from the gas supply

piping during any pressure testing of that

system at test pressures in excess of 1/2 PSIG

(3.45kpa).

9. The unit must be isolated from the gas supply

system by closing its individual manual shutoff

valve during any pressure testing of the gas

supply piping system at test pressures equal to

or less than 1/2 PSIG (3.45kpa).

10. The appliance and its gas connection must be

leak tested before placing it in operation.

11. Purge all air from gas lines

et les fenêtres, les vientilateurs, les registre de

cheminées et les appareils au gaz àleur position

originale.

7, Tout mauvais fonctionnement du système

d’évacuation commun devrait être corrigé de

facon que l’installation soit conforme au National

Fuel Gas Code, ANSI Z223.1/NFPA 54 et (ou)

aux codes d’installation CAN/CSA-B149.1. Si la

grosseur d’une section du système d’évacuation

doit être modié pour respecter les valeurs

minimales des tableaux pertinents de l’appendice

F du National Fuel Gas Code, ANSI Z223.1/

NFPA 54 et (ou) aux codes d’installation CAN/

CSA-B149.1.

3.5 Outdoor Installation

If installing outdoors in a location that may experience

freezing temperatures, precautions must be taken to

prevent water in the heat exchanger and condensate

inside and outside of the boiler from freezing. Damage

due to freezing water or condensate is not covered by the

warranty.

For proper operation in outdoor installations,

the boiler must be equipped with the inlet air and

exhaust terminal kits listed in Table 7. Additional

instructions are supplied with the terminal kits.

Table 7. Air & Vent accessories for Units Placed Outdoors

(Place in section 3.1)

Model 2000 Model 3000 Model 4000

Screen for horizontal galvanized air pipe D2012101 D2012102 D2012103

Screen for horizontal PVC air pipe CA012001 CA012002 CA012003

Screen for horizontal polypropylene air pipe CA012201 CA012202 CA012203

Screen for vertical galvanized air pipe D2012201 D2012202 D2012203

Screen for vertical PVC air pipe CA012401 CA012402 CA012403

Screen for vertical polypropylene air pipe CA012601 CA012602 CA012603

Table 3a - Ducted Air Accessories

(Place in section 3.2)

Model 2000 Model 3000 Model 4000

Horizontal vent terminal for stainless steel D2012001 D2012002 D2012003

Screen for horizontal CPVC vent CA012101 CA012102 CA012103

Screen for vertical stainless steel vent D2012301 D2012302 D2012303

Screen for vertical CPVC vent CA012501 CA012502 CA012503

Table 3* - Vent Accessories

(Place in section 3.5)

Model 2000 Model 3000 Model 4000

Air intake screen for unit placed outdoors CA011901 CA011902 CA0011903

Vent terminal for unit placed outdoors CA011801 CA011802 CA011803

Table 3** - Air & Vent Accessories for Units Placed Outdoors

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Laars MAGNATHERM MGV4000 Installation And Operation Instructions For

Laars MAGNATHERM MGV4000 Installation And Operation Instructions For

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