D&B Z5156 Q Owner's manual

Brand: D&B

Model: Z5156 Q

Category: Home audio sets

Type: Owner's manual

Q-Series

Rigging manual

(1.2EN)

Z5159 Q Flying frame

Z5156 Q Flying adapter

References in the manual

WARNING!

This refers to a potentially dangerous situation which may

lead to personal injury.

CAUTION!

This refers to a potentially dangerous situation which may

lead to damage to the equipment.

IMPORTANT!

This refers to a situation which may cause the equipment to

malfunction.

Note:

Additional information and/or references.

Symbols on the equipment

Please refer to the information in the operating manual.

General Information

Q-Series

Rigging manual

Version 1.2EN, 02/2007, D2951.E.01

Keep this manual with the product or in a safe place so that

it is available for future reference.

d&b audiotechnik AG

Eugen-Adolff-Strasse 134, D-71522 Backnang, Germany

Telephone +49-7191-9669-0, Fax +49-7191-95 00 00

E-mail: [email protected], Internet: www.dbaudio.com

Contents

1. Safety precautions..........................................................4

1.1. Intended use.....................................................................................4

1.2. General safety instructions...............................................................4

1.3. Load capacity/System safety..........................................................4

1.3.1. ArrayCalc / TI 385...............................................................4

2. Q-Series array with the Z5159 Q Flying frame................5

2.1. Rigging components.........................................................................6

2.1.1. Z5159 Q Flying frame..........................................................6

2.1.2. Z5155 Q Hoist connector chain..........................................6

2.1.3. Z5154 Q Rigging set............................................................6

2.2. Preparation for the set up................................................................7

2.3. Assembly of the array......................................................................7

2.4. Alternative set up..............................................................................9

2.5. Final check of the array.................................................................10

2.6. Hoisting the array..........................................................................10

2.7. Derigging.......................................................................................10

2.8. Ground stacks supported by the Q Flying frame.........................10

3. Z5156 Q Flying adapter................................................11

3.1. Load capacity/System safety........................................................11

3.2. Suspension of the Q Flying adapter.............................................11

3.3. Assembly........................................................................................11

4. Secondary safety..........................................................12

4.1. Secondary safety at Z5159 Q Flying frame..................

..............12

4.2. Secondary safety at Z5156 Q Flying adapter............................13

5. Aiming and securing of the array..................................14

5.1. Horizontal aiming and securing of the array...............................14

5.2. Modifying the vertical aiming of the array...................................14

6. Wind loads...................................................................15

7. Care and maintenance / Disposal.................................16

7.1. Transport / Storing........................................................................16

7.2. Visual and functional inspection...................................................16

7.3. Disposal..........................................................................................16

EC Declaration of Conformity............................................17

Q-Series Rigging manual (1.2EN) - Contents - 1

1. Safety precautions

1.1. Intended use

The Q-Series rigging components must only be used in conjunction with

the d&b Q-Series loudspeakers as described in this manual.

Installation and set up should only be carried out by qualified and

authorized personnel observing the valid national Rules of Prevention of

Accident (RPA).

It is the responsibility of the person installing the

assembly to ensure that the suspension/fixing points

are suitable for the intended use.

1.2. General safety instructions

WARNING!

All system components must be inspected for faults before use. This also

includes the loudspeaker and in particular the rigging sockets of the

cabinets.

Damaged components must be withdrawn from use immediately.

Please pay attention to section 7. Care and maintenance / Disposal on

page 16 of this manual.

When chain hoists are in operation ensure that there is nobody directly

underneath or in the proximity of the load.

1.3. Load capacity/System safety

WARNING!

The Q Flying system (frame and loudspeakers) is designed

to suspend a total system weight of 480 kg (1058 lb)

Working Load Limit (WLL) according to BGV C1.

The rigging components allow arrays up to a total system weight of

240 kg (527 lb) to be flown in any vertical splay angle configuration.

If the array contains Q-SUB cabinets these must always be positioned at

the top of the column.

For arrays with a total system weight of more than 240 kg (527 lb) the

load conditions within the rigging components have to be checked using

the ArrayCalc array calculator.

Under no circumstances climb on the array.

1.3.1. ArrayCalc/TI385

The use of ArrayCalc is described in "TI 385 J-Series and Q-Series system

design, d&b ArrayCalc" which is supplied with the Q Flying frame.

ArrayCalc can be downloaded at www.dbaudio.com

This TI also includes typical array configurations within the permitted load

limits.

Carefully read this TI to become familiar with the operation and behaviour

of ArrayCalc and in particular with the mechanical load conditions and

limitations.

We also recommend to attend the regularly hosted d&b Q-Series training

seminars. Further information of the d&b seminars can be requested

directly from d&b audiotechnik sales partners.

Q-Series Rigging manual (1.2EN) - Safety precautions - 1/Page 4 of 20

2. Q-Series array with the Z5159 Q Flying frame

Z5152

Q Front link

Z5153

Locking pins 8 mm

Z5151

Q Splay link

0 TO FRAME

position between

flying frame and

first cabinet

Fig. 1: Q-Series rigging assembly

Q-Series Rigging manual (1.2EN) Page 5 of 20

2.1. Rigging components

Q-Series arrays suspended by the Z5159 Q Flying frame are assembled

using the following rigging components:

2.1.1. Z5159QFlyingframe

Fig. 2: Z5159 Q Flying frame

The Z5159 Q Flying frame is designed to support arrays consisting of the

following loudspeakers:

Code Type Weight incl. array links

Z0510 Q-SUB 42 kg (93 lb)

Z0501 Q1 23 kg (51 lb)

Z0507 Q7 23 kg (51 lb)

Z0511 Q10 23 kg (51 lb)

The weight of the Q Flying frame is 13 kg (29 lb)

80 [3.2"]

4 [0.16"]

12.5 [0.5"]

7 [0.3"]

603 [23.7"]

589 [23.2"]

685 [27"]

Fig. 3: Z5159 Q Flying frame dimensions in mm [inch]

2.1.2. Z5155QHoistconnectorchain

Fig. 4: Z5155 Q Hoist connector chain

The Z5155 Q Hoist connector chain is used to connect the lifting motor(s)

to the Q Flying frame using one or two 1t Shackles supplied with the

connector chain. Its length of 52 cm (20.5“) allows enough space for the

hang of most 1t motor chain containers.

2.1.3. Z5154QRiggingset

a) b) c )

Fig. 5: Z5154 Q Rigging set

One set is required for each Q-Series cabinet within a vertical array. The

rigging set includes the following components:

2 x Z5151 Q Splay link [a]

2 x Z5152 Q Front link [b]

8 x Z5153 Locking pins 8 mm (linked in pairs with a steel wire) [c]

Q-Series Rigging manual (1.2EN) Page 6 of 20

2.2. Preparation for the set up

Check the acoustical and mechanical set up with ArrayCalc and prepare

enough print outs for each array.

Using the plan, the riggers are able to set up the suspension points, the

securing points and the chain hoists.

WARNING!

The working load limit of the chain hoists and their

suspension points has to be high enough to carry the total

system weight.

If two hoists are used to suspend a single array each of

them has to be able to carry the total system weight. This is

because during the set up the motors might not always be

synchronized.

Fig. 6: Hoist connector chain set up

Fig. 7: Half grid using 2 x 1t Shackle

Fig. 8: Quad grid using the Z5160 Q Load

adapter

When on site first clear the working areas, check that the hoists are in the

specified position, the chains are not twisted and there is enough

clearance to set up and lift the array.

2.3. Assembly of the array

Prepare flying cables and link cables according to the number of

amplifier channels and cabinets used.

Single hoist set up

Choose the appropriate hole position in the top row of the Q Flying

frame centre bar according to the ArrayCalc simulation.

110

515

Fig. 9: Q Flying frame hole grid and labelling

Connect the Z5155 Q Hoist connector chain to the next rounded

numbered hole using one E6507 1t Shackle (Fig. 6). If ArrayCalc

displays a half numbered hole setting (half grid) use two 1t Shackles

set to the adjacent holes (Fig. 7). As an alternative the Z5160 Q Load

adapter can be used to achieve a quad grid (Fig. 8). Please refer to

the Z5160 Q Load adapter manual.

Q-Series Rigging manual (1.2EN) Page 7 of 20

Fig. 10: Dual hoist set up

Dual hoist set up

Using two E6507 1t Shackles connect one Z5155 Q Hoist connector

chain to a hole at the front of the Z5159 Q Flying frame centre bar

andonetoaholeatthebackofit(Fig.10).Theverticalaimingofthe

array will be set by trimming the hoist motors after the array is fully

assembled.

Note: For maximum lifting height to be achieved the motors should be

connected directly to the lower O-ring of the Hoist connector chain. The

chain container will rest on the Q Flying frame however this will not affect

the aiming of the array with a dual hoist set up.

Fig. 11: Front and Splay links connected

[B]

Fig. 12: Locking pin release mechanism

Connect two Z5152 Q Front links and two Z5151 Q Splay links to the

Q Flying frame using Z5153 Locking pins 8 mm.

Pressing the button [B] releases the locking mechanism allowing

insertion through the array links to the sockets of the frame. Releasing

the button after the pin is fixed in place the locking mechanism will be

locked.

Ensure that the pins are locked. A groove [G] (Fig. 12) in the bolt of

the pin indicates that it is properly locked.

In order to have all locking pins at hand to connect the next cabinet the

pins are linked in pairs with steel wire.

WARNING!

The steel wire between the locking pins is not meant to

suspend a cabinet or carry any load. Cabinet weight must

only be carried by the Front and Splay links.

Fig. 13: Splay link setting for first Q1

Fig. 14: First cabinet attached

With one person on each side attach the first cabinet. First connect the

Z5152 Q Front link on both sides to the upper sockets in the front grill.

Then connect the two Z5151 Q Splay links using the 8° hole marked

“0 TO FRAME“ to the sockets at the rear of the cabinet.

Attach a cable pick using the bottom row of holes in the centre bar of

the Q Flying frame. With a single hoist set up try to suspend the

speaker cables right below the lifting position of the Q Flying frame to

avoid the aiming of the array being affected by the weight of the

cabling. If this is not possible attach the cable pick directly under the

chain hoist.

Fig. 15: Splay link setting for first Q-SUB

Q-Series Rigging manual (1.2EN) Page 8 of 20

IMPORTANT!

At the top of each side panel of the Q-SUB cabinet are two sockets one

above the other. For flown set ups the lower sockets have to be used, set

to “0 TO FRAME“ for the first cabinet of the column. The upper socket

creates an offset of -6° in respect to the scale on the Splay link. It is used

to connect Q-SUB and Q1 cabinets in ground stacked arrays. With the Q

Front links rotated by 180° this allows a negative splay angle up to -6°.

Do not apply this to flown arrays.

Fig. 16: Front and Splay links ready to

accept next cabinet

Fig. 17: Select splay angle

The next loudspeaker should be added in the same manner; first attach

two Q Front links and two Q Splay links to the bottom of the lowest

cabinet of the column and then lift the next cabinet into place.

First connect the Front links. With the Splay links select the hole position

according to the splay angles derived from the ArrayCalc simulation.

Q-SUB cabinets are generally connected using the 0° splay angle

setting.

Repeat this procedure until the column is complete. Connect alll

speaker cables when the cabinets are within reach.

Fig. 18: Insert Locking pin 8mm Fig. 19: 3-deep array

2.4. Alternative set up

Fig. 20: Array assembly using the chain hoist

to lift the cabinets

Using the chain hoist to pick up the cabinets allows a single person to set

up complete columns (without Q-SUBs). Proceed as follows:

Attach the Q Flying frame to the hoist motor and attach the Front link

and Splay links to the Q Flying frame as explained in the previous

section.

Place the Q1 loudspeaker with its face on the ground and lower the

hoist until the Splay links can be attached to the cabinet (8° position

“0 TO FRAME” to the Q Flying frame). All following cabinets should

be set to the required splay angle.

Lift the loudspeaker using the hoist until it is hanging free and then

manually lift and rotate the cabinet to attach the Front links.

Connect Front and Splay links to the bottom of the cabinet and add the

next one in the same manner.

Q-Series Rigging manual (1.2EN) Page 9 of 20

2.5. Final check of the array

Before lifting the array a visual inspection of the whole system should be

carried out.

LOCK PIN

SECURELY

BEFORE LIFTIN

CAUTION

ONLY UNLOCK FOR

DISASSEMBLY ON

GROUND

WARNING!

Ensure all Locking pins 8 mm are inserted and locked

securely before lifting the array. The Locking pins 8 mm

should only be unlocked for disassembly on the ground.

Check the wiring. If the amplifiers are already wired and powered on,

by using their channel mute switches and a test signal the correct

function and routing of all channels and cabinets can be verified.

With dual hoist set ups check and trim the absolute angle setting of the

lowest cabinet using a digital angle finder.

2.6. Hoisting the array

When all the mechanical adjustments, system checks and safety checks

have been made the array can be hoisted up to its operating position.

When hoisting the array, ensure that the loudspeaker cables do not get

caught anywhere. The cables can be strapped together with the motor

cable to form a loom while the system is hoisted.

The chain hoist motors must raise the system slowly and evenly so that it is

held level and does not swing or move from side to side during hoisting.

For safety reasons the final array must be fitted with an additional safety

device which is independent of the suspension points. A detailed

description is given in section 4. Secondary safety on page 12.

2.7. Derigging

To lower the array and dismantle it, follow the assembly instructions in

reverse order. The same safety instructions apply.

2.8. Ground stacks supported by the Q Flying frame

WARNING!

Ground stacked set ups must always be secured against

movement and possible collapse.

Fig. 21: Q1s in a ground stacked set up on

Z5159 Q Flying frame

Up to six Q1 cabinets can be stacked and interlinked using the standard

Q rigging components and the Z5159 Q Flying frame as ground support.

Check the acoustical and mechanical set up with the ArrayCalc for

stacked set ups. In particular watch the position of the array's centre of

gravity displayed in the side view.

Place the Q Flying frame up side down on the ground as shown in the

illustration opposite (Fig. 21).

Add Q1 cabinets one by one using the Z5151 Q Front links, Z5152

Q Splay links and Z5153 Locking pins 8 mm.

Q-Series Rigging manual (1.2EN) Page 10 of 20

3. Z5156 Q Flying adapter

Fig. 22: 3 x Q1s with Z5156 Q Flying

adapter

The Z5156 Q Flying adapter is designed to support arrays of up to three

of the following types of loudspeakers:

Code Type Weight incl. array links

Z0501 Q1 23 kg (51 lb)

Z0507 Q7 23 kg (51 lb)

Z0511 Q10 23 kg (51 lb)

The weight of the Q Flying adapter is 0.8 kg (1.76 lb)

3.1. Load capacity/System safety

WARNING!

The Z5156 Q Flying adapter is designed to suspend up to

three d&b Q1, Q7 or Q10 loudspeaker cabinets. The

Working Load Limit (WLL) for the adapter is 72 kg (159

lb).

Make sure that the Working Load Limit (WLL) of the

suspension point is high enough to carry the total system

weight.

3.2. Suspension of the Q Flying adapter

Fig. 23: Q Flying adapter hole grid

Fig. 24: Q Flying adapter and Z5147 Rota

clamp

[S]

[1]

Fig. 25: Q Flying adapter [1] and securing

pin [S]

Fig. 26: Q cabinet quick lock mechanism

The Q Flying adapter is equipped with nine locating holes 12.5 mm

(0.5“) at 30 mm (1.2”) spacings. With arrays up to three cabinets

ArrayCalc displays the Q Flying adapter hole position to achieve the

desired vertical aiming.

The Q Flying adapter can be suspended using an E6502 1t Shackle and

steel wire ropes or the Z5147 Rota clamp. Choose the appropriate hole

position in the Q Flying adapter according to the ArrayCalc simulation.

3.3. Assembly

The Z5156 Q Flying adapter is connected to the quick lock adapter plate

of the first cabinet as follows (Fig. ):

Attach the Q Flying adapter's fixing plate into the recessed holes in the

cabinets quick lock adapter plate.

Slide the adapter towards the back of the cabinet until it is fixed in

place.

Insert the securing pin [S] into the aligned socket.

Ensure that the securing pin [S] is locked. A groove [G] in the

bolt of the securing pin indicates that it is properly locked.

Connect up to two more cabinets using Z5151 Q Front links, Z5152 Q

Splay links and Z5153 Q Locking pins 8 mm as described in section

2.3 Assembly of the array on page 7.

For safety reasons the final array must be fitted with an additional

safety device which is independent of the suspension points. A detailed

description is given in section 4. Secondary safety on page 12.

Q-Series Rigging manual (1.2EN) Page 11 of 20

4. Secondary safety

WARNING!

The secondary safety suspension must be independent of

the primary suspension points and capable of carrying the

total system weight including all dynamic forces in case of a

failure of the primary suspension.

The additional safety device must be mounted in a way that

the array is caught by the safety device without significant

drop and swing in the event that the primary suspension

fails. For this reason the safety wire should suspend the

array right above its centre of gravity.

4.1. Secondary safety at Z5159 Q Flying frame

Fig. 27: 2-leg safety wire with shackles

The secondary safety can be attached in different ways using a 2-leg

safety wire (Fig. 27) connected to the Q Flying frame.

Fig. 28: Secondary safety - Type 1

Type 1 - single hoist set up only

Connect the shackles of the safety wire to the centre bar of the Q Flying

frame using hole positions as equally distanced from the pickup point as

possible (Fig. 28).

Fig. 29: Secondary safety - Type 2

Type 2 - single or dual hoist set up

Connect the shackles of the safety wire to the outer bars of the Q Flying

frame using hole positions in line with the centre of gravity (pickup point -

Fig. 29a). The shackles may also be placed diagonally around the pickup

point - Fig. 29b.

Q-Series Rigging manual (1.2EN) Page 12 of 20

4.2. Secondary safety at Z5156 Q Flying adapter

WARNING!

Do not connect the secondary safety to the centre socket

[CR] (Fig. 30) at the back of the cabinet. This socket is

intended for horizontal aiming of an array and limited to a

load of 50 kg (110 lb).

[R2]

[R4]

[CR]

Fig. 30: Sockets for secondary safety

The secondary safety should be applied to the top cabinet of the array.

Use two Z5048 Flying pins 10 mm connected to the sockets [R2] at the

rear of the cabinet or two Q9032 M10 Safety eye bolts attached to the

threaded inserts [R4] on both sides of the cabinet, passing the steel rope

through the Flying pins or the Safety eye bolts and attaching it to the

securing pickup point.

Q-Series Rigging manual (1.2EN) Page 13 of 20

5. Aiming and securing of the array

5.1. Horizontal aiming and securing of the array

[R2]

[R4]

[CR]

Fig. 31: Rigging sockets for horizontal

aiming and securing against rotation and

swing

After the array has been lifted to its operating height the horizontal aiming

has to be set and the array should be secured against rotation and swing.

It is recommended to use the following rigging sockets on the lowest

cabinet:

Sockets [R2] or [CR] with Z5048 Flying pins 10 mm.

M10 threaded inserts [R4] with Q9032 M10 Safety eyebolts.

WARNING!

If the system is used in an open air environment the

influence of wind has to be taken into account. The

protection against rotation and swing has to withstand

higher forces. Do not secure the array with the centre

socket [CR] (Fig. 31) at the back of the cabinet. This socket is

limited to a load of 50 kg (110 lb).

Read the following section 6. Wind loads.

5.2. Modifying the vertical aiming of the array

If an application requires the array to have a vertical angle which is not

possible by a single suspension within the hole grid of the Q Flying frame

additional wires or hoists may be needed to achieve this.

With arrays of up to three cabinets the standard rigging sockets on the

cabinets may be used (Fig. 31).

Fig. 32: Applying a

second Q Flying frame

to increase the vertical

angle of the array

WARNING!

To angle an array of more than three Q-Series cabinets an

additional Z5159 Q Flying frame has to be attached to the

lowest cabinet of the column. All additional wires or hoists

have to be connected to the Q Flying frame and not to the

cabinets rigging sockets (Fig. 31).

Always pull the additional wires or hoists backwards and

upwards (Fig. 32).

Using additional wires or hoists will change the load

conditions within the array and its rigging components. The

load calculation of ArrayCalc will not apply any more.

Therefore increasing the vertical angle of an array is only

possible with columns up to a total system weight of 240 kg

(527 lb).

Q-Series Rigging manual (1.2EN) Page 14 of 20

6. Wind loads

When loudspeaker arrays are flown in an open air

environment, possible wind effects should be taken into

account. Wind load will produce additional dynamic

forces to the rigging components and the suspension,

which may lead to a dangerous situation.

WARNING!

Generally flying loudspeakers overhead at wind forces

higher than 6 bft is not recommended.

When planning an open air event it is essential to get

current weather and wind information.

The following wind speed scale according to Beaufort

gives an impression of the effects of the different wind

forces (bft).

bft knots km/h mph Description

Effects on land

0 0-1 0-1 0-1 Calm

Smoke rises vertically.

1 1-3 1-5 1-3 Light Air

Direction of wind shown by smoke drift, but not by wind vanes.

2 4-6 6-11 4-7 Light breeze

Wind felt on face; leaves rustle; ordinary vanes moved by wind.

3 7-10 12-19 8-12 Gentle breeze

Leaves and small twigs in constant motion; wind extends light flag.

4 11-16 20-28 13-18 Moderate breeze

Raises dust and loose paper; small branches are moved.

5 17-21 29-38 19-24 Fresh breeze

Small trees in leaf begin to sway; crested wavelets form on inland

waters.

6 22-27 39-49 25-31 Strong breeze

Large branches in motion; whistling heard in telegraph wires;

umbrellas used with difficulty.

7 28-33 50-61 32-38 Near gale

Whole trees in motion; inconvenience felt when walking against the

wind.

8 34-40 62-74 39-46 Gale

Breaks twigs off trees; generally impedes progress.

9 41-47 75-88 47-54 Severe gale

Slight structural damage occurs (chimney-pots and slates removed).

10 48-55 89-102 55-63 Storm

Trees uprooted; considerable structural damage occurs.

11 56-63 102-117 64-72 Violent storm

Accompanied by wide-spread damage.

12 > 64 > 117,0 > 72 Hurricane

Heaviest damage and destruction.

Tab. 1: Wind force and its effects on land

Fig. 33: Securing the

array using a second Q

Flying frame

WARNING!

If according to the forecast wind forces higher than 5 bft are

possible the following actions have to be taken:

‐ The actual on site wind speed has to be monitored

permanently. Be aware that wind speed typically

increases with height above ground.

‐ Suspension and securing points of the array should be

designed to accomodate double the static load in order to

withstand any additional dynamic forces.

‐ Arrays with more than three cabinets have to be secured

using a second Q Flying frame at the bottom of the

column. Wires or ropes have to be connected to the Q

Flying frame and not to the cabinets rigging sockets (Fig.

33).

WARNING!

If the wind force exceeds 8 bft there is a risk of mechanical

damage to the components which may lead to a dangerous

situation for persons in the vicinity of the flown array.

Stoptheeventandmakesurethatnooneisleftwithinthe

vicinity of the array.

Lower down and secure the array.

Q-Series Rigging manual (1.2EN) Page 15 of 20

7. Care and maintenance / Disposal

7.1. Transport / Storing

During transport ensure the rigging components are not stressed or

damaged by mechanical forces. Use suitable transport cases.

DuetotheirsurfacetreatmenttheQ-Series rigging components are

temporary protected against moisture. However, ensure the components

are in a dry state while stored or during transport and use.

7.2. Visual and functional inspection

[R1]

[R2]

[R3]

[R4]

[CR]

Fig. 34: Q1/7/10 rigging sockets

[R1]

Fig. 35: Q-SUB rigging sockets

Cabinet enclosure:

Visual inspection of all fitting plates including the Quick lock adapter

plate [R3] and front grills for obvious damage (e.g. cracks or

corrosion).

Inspection of all fitting plates including front grills to ensure they are

securely attached.

Using new pins perform a functional inspection of the Locking pin

sockets [R1] and for the Flying pin sockets [R2/CR]

Inspection of the M10 threaded inserts [R4].

Regularly lubricate the sockets and threaded inserts with WD-40

or a

D&B Z5156 Q Owner's manual

Brand: D&B

Model: Z5156 Q

Category: Home audio sets

Type: Owner's manual

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D&B Z5156 Q Owner's manual

D&B Z5156 Q Owner's manual

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