Desoutter NANO 6 I-O (Except SOLO mode) (6159363270) User manual

www.desouttertools.com

Part no 6159922630

Issue no 05

Date 11/2017

Page 1 / 40

Product Part number

CVI FUSION software 6159277830

INFINITY Client - 17" Panel PC 6159327320

INFINITY Nano 6 I/O remote box 6159363270

INFINITY Micro 16 I/O M12 remote box 6159363240

User manual

PivotWare - how to deploy a simple process

V 6.15.x.x

Operators

Supervisor

Equipment

Programming the process

Part to tighten

Deployment

ReportingRunning the cycle

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CONTENTS

1 - OVERVIEW ...................................................................................................... 5

1.1 - Prerequisite ................................................................................................................................................ 5

1.1.1 - Workstation ................................................................................................................................... 5

1.1.2 - Users ............................................................................................................................................. 5

1.1.3 - Process ......................................................................................................................................... 5

1.1.4 - Information to have on hand ......................................................................................................... 5

1.2 - To-do list ..................................................................................................................................................... 6

2 - CREATING PROJECTS INTO CVI FUSION ................................................... 7

2.1 - Users .......................................................................................................................................................... 7

2.2 - Assets ......................................................................................................................................................... 9

2.2.1 - Tightening tool ............................................................................................................................... 9

2.2.2 - I/O module .................................................................................................................................. 11

2.3 - Station ...................................................................................................................................................... 12

2.4 - Process .................................................................................................................................................... 16

2.4.1 - Creating all steps ........................................................................................................................ 18

2.4.2 - Detailed programming of step "Scanning the barcode" .............................................................. 20

2.4.3 - Detailed programming of step "Picking 4 bolts" .......................................................................... 23

2.4.4 - Detailed programming of step "Tightening the part" ................................................................... 24

2.4.5 - Detailed programming of step "Conrming job done" ................................................................. 25

2.5 - Creating the screen appearance of steps on the station screen .............................................................. 26

2.5.1 - Creating message and background image ................................................................................. 26

2.5.2 - Creating visual hotspots for an "Action tool" step ....................................................................... 27

3 - HOW TO RUN A CYCLE ON THE STATION ................................................ 29

3.1 - How to deploy the process to the station ............................................................................................ 29

3.2 - How the user has to log in the station ...................................................................................................... 31

3.3 - Screen description ................................................................................................................................... 31

3.4 - Description of an "Action Tool" screen ..................................................................................................... 32

4 - HOW TO PRODUCE AND READ A "TODAY" REPORT .............................. 33

4.1 - How to produce a report ........................................................................................................................... 33

4.2 - How to read reports .................................................................................................................................. 35

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5 - GETTING HELP? ........................................................................................... 36

5.1 - Lexicon ..................................................................................................................................................... 36

5.2 - FAQ .......................................................................................................................................................... 36

5.2.1 - No project linked ......................................................................................................................... 36

5.2.2 - Screen background image too small ........................................................................................... 36

5.2.3 - The asset does not communicate with the station ...................................................................... 37

5.2.4 - No results are displayed in the "Reporting" views of CVI FUSION ............................................. 37

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Original instructions

trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by

the use of unauthorised parts is not covered by Warranty or Product Liability.

1 - OVERVIEW

This manual describes how to create a simple process.

This will enable you to understand and get familiar with the system.

With this process done and successful, you will be able to go forwards and create more complex processes.

1.1 - Prerequisite

1.1.1 - Workstation

The following equipment has been installed on the workstation.

- The part to tighten is in place.

- The Innity station has been installed on the workstation and is connected to the database.

- The scanner is connected to a USB port of the Innity station.

- The Desoutter "Nano 6 I/O remote box" (I/O module) is connected to the Innity station.

- The picking box is in place and connected to the I/O module (Nano).

- The Desoutter tightening tool is ready to start the Pset driven by the controller.

- CVI FUSION has been installed on the computer and is connected to the database.

All instructions for installation are given in the installation and upgrade manual available at http://resource-center.

desouttertools.com.

1.1.2 - Users

People working on the workstation have been defined as follows:

- Two operators execute the job on the workstation.

- One supervisor monitors the job.

- All will log in the station by typing a password on the station display.

1.1.3 - Process

The process to execute is as follows:

- step 1: the operator scans a barcode to identify the part.

- step 2: he takes 4 bolts in the picking box.

- step 3: he tightens the part by using the tightening tool.

- step 4: he conrms that the job is done by pressing a button on the station display.

1.1.4 - Information to have on hand

Desoutter tightening tool Model

Vendor

Serial number

Next calibration date

Nano 6 I/O remote box Ouput pin number for the lamp

Output pin number for the picking

Steps of the process Message displayed on the station screen read by the operator.

Image displayed on the station screen to show the action to do.

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1.2 - To-do list

Your to-do list is as follows:

Task 1 Programming the process by creating projects into CVI FUSION:

- the project "Station" for the Innity station

- the project "Users" for the operators and the supervisor

- the project "Assets" for the tightening tool and the Nano.

- the project "Process" for the process to execute

Task 2 Deploying the process to the station and have the cycle running on the workstation several times

Task 3 Producing a report showing all cycles made today

For example:

Operators

Supervisor

Equipment

Programming the process

Part to tighten

Deployment

ReportingRunning the cycle

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2 - CREATING PROJECTS INTO CVI FUSION

2.1 - Users

• Launch "CVI FUSION" software.

• From CVI FUSION desktop, click the tile "User manager".

• Click this icon to create a project.

• Type the name of the project "Operators and supervisor" and click "OK" to validate.

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• Click this icon.

• Click this icon on the right pane to create a user.

• Enter the name of the user.

• Select the type of user.

Operator

Supervisor

• Enter the PIN code for this user. The code can be 4-8 digits in length.

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• Click this icon on the right pane to save.

• Repeat the procedure to create the other users.

For example:

John Smith 1111

Peter Kovacs 2222

Maria Lopez 3333

All are now listed on the left side of the screen.

• Click this icon to save the project.

• Click this icon to close the project.

2.2 - Assets

2.2.1 - Tightening tool

• From CVI FUSION desktop, click the tile "Asset Manager".

• Click this icon to create a project.

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• Type the name of the project "My_assets" and click "OK" to validate.

• Click this icon.

• Click this icon to create an asset.

In the pane "Common":

• Enter its name "Tightening tool".

• In the box "Asset type", select "Tool".

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• In the box "Asset vendor", select "Desoutter".

In the pane "Tool properties":

• Enter its IP address.

• Select the last calibration date and enter the period between two calibrations in days.

• Click this icon to save the asset.

• Note that there is no asset programmed for the scanner as it is connected directly to Innity station.

2.2.2 - I/O module

• Repeat the procedure to create the asset "I/O module".

In the pane "Common":

• Enter its name "Nano".

• In the box "Asset type", select "I/O Module".

• In the box "Asset vendor", select "Desoutter".

• Int the box "Model", enter "Nano".

In the pane "IO Module properties":

• Select "Nano 6I/6O".

• Click this icon to save the asset.

Both assets are now listed on the left side of the screen.

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• Click this icon to save the project.

• Click this icon to close the project.

2.3 - Station

• From CVI FUSION desktop, click the tile "Station manager".

• Click this icon to create a project.

• Type the name of the project "My_stations", enter a description and click "OK" to validate.

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• Click this icon.

• Click this icon to create a station.

• In the pane "Common", enter a name "Station A".

• In the pane "Hardware", enter the IP address of the station.

For example:

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• Click this icon to save the station.

• Click this icon to save the project.

• Note that "Station A" is now listed in the pane "Stations" of the project "My_stations".

• Click this icon.

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• Go to the pane "Linked les".

• Click this icon to link the project "Asset".

• Do the same to link the project le for users.

The result is as follows.

• Go to the pane "Local Assets".

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• Note that in the box "Assets list", the project "My_assets" is present.

• In the box "Assets", select the asset to link to this station and click "Add asset".

• For a I/O module (Nano for example), select the zone where the module is located.

For example:

• Click this icon to save the station.

• Click this icon to save the project.

• Click this icon to close the project.

2.4 - Process

Your job is to create the steps of the process into CVI FUSION.

Step Action Type of step to create

1 Scanning the barcode of the part "Action Data In"

2 Picking 4 bolts "Action Digital Picking"

3 Tightening the part "Action Tool"

4Confirming the job is done "Action Confirmation"

• See below how the steps will look like once deployed to the station.

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2.4.1 - Creating all steps

• From CVI FUSION desktop, click the tile "Process manager"

• Click the project "My_stations" you just created.

• Note that the station "Station A" is present in the middle pane.

• Go to the pane "Step properties" and click this icon to create a step.

• Go to the pane "Common".

• In the box "Step type", select "Action Data In".

• Enter the name "Scanning the barcode".

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• Click this icon to save the step.

• Repeat the procedure to create the other steps.

• Select the step type... • Enter the name...

For step 2 Action Digital Picking Picking 4 bolts

For step 3 Action Tool Tightening the part

For step 4 Action Confirmation Confirming job done

The result is as follows:

• In the pane "Steps", click the rst step and drag it to "Station A".

• Do the same for the other steps.

• Click the middle pane "Stations".

• Click this icon on the bottom to open a new pane.

• Distribute the steps by dragging them in the correct pane as shown below.

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• Click this icon to save the project.

2.4.2 - Detailed programming of step "Scanning the barcode"

• Go to the "Process Manager" tile and open the project.

• Click the step "Scanning the barcode".

• Go to the pane "Step Properties" and click the pane "Action Data In Properties".

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Desoutter NANO 6 I-O (Except SOLO mode) (6159363270), Pivotware Fusion client license (6159277830) User manual

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