Up Down Air 210-0717 Installation guide

Brand: Up Down Air

Model: 210-0717

Type: Installation guide



www.UpDownAir.com  833‐226‐4863

INSTALLATION INSTRUCTIONS

JK/JKU Part# 10-0717

AIR IT UP® 4 Tire On Board Installed Air Delivery System

with Front Mounted Controller (Requires External Air Source)

Forthemostup‐to‐dateinstructionspleasevisitwww.UpDownAir.com



www.UpDownAir.com 2

IMPORTANTINFORMATION‐PLEASEREADFORYOURSAFTEY 1

PLEASETAKEAMINUITETOREADTHISENTIREINSTRUCTIONMANUALBEFOREYOUSTART.

WEWANTYOUTOHAVEAFUNANDEASYINSTALLATIONWITHOUTHURTINGYOURSELFORYOURJEEP.

SAFTEYPRECAUTIONS

Ifyouareworkingonthegroundalwaysusejackstandsandchalkanytirestouchingtheground.Wearsafetyglassesandglovesas

youwillbeusingpowertoolsforthisinstallation.Werecommenddisconnectingthebatteryanytimeyouareworkingonyour

Jeep.

FORBESTRESULTSALL4TIRESNEEDTOBECONNECTED

NEVERDRIVEWITHTHEWHIPSCONNECTEDTOYOURJEEP.MAJORDAMAGECANOCCUR.

SecureJeepandPrepforInstallation

Thisentireinstallcanbedoneonthegroundbutjackstandsoraliftwill

makeiteveneasier.

1. ParkyourJeepandsettheparkingbrake.

2. PlaceablanketontheedgeoftheroofandwindshieldofyourJeep

andopenhoodthehoodalltheway.

3. Disconnectthenegative(‐)batteryterminal.

4. Begininstallationstep1



TOOLSNEEDED

 CordlessDrill

 5/16”DrillBit

 ThreadSealer(Loctite577—Wedo

notrecommendusingTeflontape)

 SprayBottlewithMildSoapyWater

 PhillipsHead#2ScrewDriver

 TubeCuterorSharpUtilityKnife

WRENCHES

 Crescent

 22mm,18mm

 16mm,14mm

 13mm,10mm

 8mm,1/4”Allen

1/4”Drive

 Ratchet

 13mmDeepSocket

 10mmSocket

 8mmSocket

 1/4”AllenSocket

IFYOURNEWUpDownAirPRODUCTHASDAMAGEDORISMISSINGPARTS

PLEASECONTACTUpDownAirCUSTOMERSERVICEDIRECTLYAT:

833‐226‐4863option4orinfo@UpDownAir.com

*Specialcut9/16socketfor90degree

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3 - Rev 5/8/2018 69-0717 Installation Instructions

InsertendofAirLine

TubeintoAir



Fitting.



PushAirLineTubeinto

AirFittingasfaras

possible.



GentlypullontheAir

LineTube



tocheckfor

asecurefit.



Toremove,push

downcollarandgen‐

tlypullAirLine

Tube

away.



RemovalTip:

Use a



smallopen‐ended

wrenchtopushthe

collardown

.

PROPERANDIMPROPERCUTSINTHEAIRLINETUBE

X



Square Cut



AIRLINETUBE 90˚



AIRLINETUBE







AIRLINETUBE







AIRLINETUBE





X X

Always:

Useatubecutterorsharputilityknife.

DoNot:

FoldorkinktheAirLineTube.CuttheAirLineTubeatanangle.Donotusepliers,scissors,snips,saws,or

sidecutters.

Always:

Selectroutesprotectedfromheat,debris,andsharpedges.UseNylonTiestosecuretheAirLineTube.

DoNot:

BendorsharplycurveAirLineTubes.LeaveAirLineTubeexposedtosharpedges.Useunnecessarylengthsof

AirLineTube.RouteAirLineTubenearmovingparts.LetAirLinetubehangunsecuredfromvehicle.ScarAir

LineTubewhilerouting.

IMPORTANTINFORMATION‐PLEASEREAD 1



www.UpDownAir.com 4

IMPORTANTINFORMATION–BILLOFMATERIALS 1

69-0717 - Installation BOM

PART# QTY DESCRIPTION

01‐100 8 QuickReleaseChuckswithBettyBar

01‐109 8 1/4"X1/4NPTMalePushtoConnectFitting

02‐108‐122 4 1/4"GreenAirLine48"‐ForTireWhips



10‐0717‐01 1 JeepRearMountADSController‐80psi



01‐101 4 BodyMountSchraderValve‐PushtoConnect

05‐133 4 1/4"FlatWasher

01‐110 2 3/8"X1/4"PushtoConnect“Y”

01‐105 1 3/8"PushtoConnect“T”

05‐115 10 8"CableTie

05‐117 4 VinylCap



02‐100‐231 2 1/4BlackAirLine91"‐1/4""Y"toRearBodyMountSchraderValve

02‐103‐229 2 1/4SplitLoom90"‐Coverfor02‐100‐231



02‐100‐41 2 1/4BlackAirLine16"‐1/4""Y"toFrontBodyMountSchraderValve

02‐103‐39 2 1/4SplitLoom15"‐Coverfor02‐100‐41



02‐102‐73 1 3/8"BlackAirLine28"‐FromCrossover"T"toDriverSide"Y"

02‐104‐71 1 3/8"SplitLoom27"‐Coverfor02‐102‐73



02‐102‐43 1 3/8"BlackAirLine17"‐FromCrossover"T"toADSController"Y"

02‐104‐41 1 3/8"SplitLoom16"‐Coverfor02‐102‐43



02‐102‐157 1 3/8"BlackAirLine62"‐FirewallCrossoverto"T"andPassengerSide"Y"

02‐104‐155 1 3/8"SplitLoom61"‐Coverfor02‐102‐157



09‐102 1 WhipBag

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5 - Rev 5/8/2018 69-0717 Installation Instructions

KITLAYOUTANDAIRLINEASSEMBLY 2



UsingtheBillofMaterialsidentifyandlayoutallyourkitcomponentsconfirmingthatyou

haveallthecorrectpartsandquantity.

ForourfirststepwewillassembletheQuickDisconnectChucksforthetirewhips.Youwill

need14mmwrench,16mmwrenchandthreadsealer.

1. Applythreadsealertothe01‐109andscrewinto01‐100andstopwhenhandtight.

2. Oncethehandtightcontinuetotightenfor2‐3fullrotationsusingthewrenches.Repeat

forall.

3. InsertthegreenairlineintotheeachendofQuickDisconnectChuck.Repeatforall.

01‐100 01‐109

*ifchucksbegintoleakuponconnection,removeandswitchendstoallowtheinternalplunger

toresetitself.

Ifquickconnectchuckscomepre‐assembledpleaseskiptonextpage



www.UpDownAir.com 6

Gatherallthe3/8”blackairline,splitloom,andthe“T”connector.

1. Pulleachairlinethrougheachsplitloom.

2. Installthe62”and28”airlineintothe“T”connectormakingonelongpiece

3. Installthe17”airlineintheperpendicularportofthe“T”connector.

OurnextstepistoassemblealltheairlinesthatinstallinyourJeep.Wewillstartwiththe

1/4”airlineassemblies.Gatherallthe1/4”blackairline,splitloom,BodyMountSchrader

Valvesand“Y”connectors.

1. Putone01‐101(BodyMountSchraderValve)ononeendofeachairline.

2. Nextpulleachairlinethrougheachsplitloom.

3. Nextinsertonelongandoneshortairlineassemblyintothe“Y”connectorandrepeat.

Youshouldnowhavetwo“Y”assemblies.

KITLAYOUTANDAIRLINEASSEMBLY 2

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7 - Rev 5/8/2018 69-0717 Installation Instructions

SCHRADERVALVEPLACEMENT—FRONT

ThisiswherewewillbedrillingtheholestoplacetheBodyMountSchradervalvesonthe

bodyofyourJeep.Theplaceswehaveselectedarerecommendedbutarenottheonlyplace

tomounttheBodyMountSchradervalves.Wehaveincludedalittleextralengthofairline

toallowforalternatemountingspots.

Startingonthepassenger’ssidefrontwheelwelllocateaspotontheinnerfenderwellclos‐

esttothefirewall.

 On13‐uplocateintherectanglerecess.

 07‐12anywherethatthetirewillclearunderfulllock.

Drilla5/16”hole.Repeatonthedriver’sside.

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www.UpDownAir.com 8

SCHRADERVALVEPLACEMENT—REAR

Mountingoptionwithfactorysidesteps‐Yourholemustbelocatedaslowaspossibleon

thepinchweldjustabovethebend.

StartingwiththerearoftheJeeplocatethespotweldonthepassenger’ssiderearbody

seam.Drillone5/16holeaslowapossible.

Repeatondriver’sside.

Mountingoptionwithoutfactorysidesteps‐StartingwiththerearoftheJeeplocatethe

spotweldonthepassenger’ssiderearbodyseam.Drillone5/16holemakingsuretheleave

enoughmaterialtoholdtheSchradervalve.

Repeatondriver’sside.

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9 - Rev 5/8/2018 69-0717 Installation Instructions

INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4

Theairlinesthatyoupre‐assembledareinfoursections:

 (2)1/4”FronttoRear“Y”sectionswithSchradervalvesattached(91”)

 (1)3/8”FirewallCross‐overwith3/8”“Tee”attached(85”+28”)

 (1)Cross‐over“T”toADSControlUnit(18”)

First,layinthe3/8”firewallcross‐oversection.Youwillwantittofollowthefactorywir‐

ingharnessalongthetopoftherearfirewall.Inserttheendwithoutthe“T”inthecor‐

nergapbetweenthebatteryandtheintersectionofthefirewallandfenderonthepas‐

sengerside.Nextrunitallthewayovertothedriversideplacingtheendwiththe“T”in

thecornergapbetweenthebrakeboosterandtheintersectionofthefirewallandfender

onthedriverside.The“T”willendupoverthebrakebooster.Donotfastenitinplace

yet.



www.UpDownAir.com 10

INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4

NextwewillinstallthepassengersideairlinewiththebodySchrader’sattached.

Firstselectoneofthe1/4”FronttoRear“Y”sectionswithSchradervalvesattachedandgo

tothefrontpassengersideandlaythe“Y”fittingtowardsthefrontofyourJeep.Pullthe3/8”

firewallcross‐overtubedownuntilitisvisibleandaccessibletothe“Y”andconnect.

NextinstallthepassengerfrontSchraderintothe5/16holeyoudrilledintheinnerfender

liner.Installwashersandnutandtightenwith13mmsocket.

Nowtakethelongairlinegoingtotherearofthepassengersideandrunitalongthetopof

theframerailbehindthebodymounts.



11 - Rev 5/8/2018 69-0717 Installation Instructions

INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4

NextinstallthepassengerrearSchraderintothe5/16holeyoudrilledinthepinchrail.Install

nutandtightenwith13mmsocket.

Installtheshort3/8tubefromthecenterofthe“T”andrunitunderthehornandsetitby

theabsunit.

Nowyoucanpulltheslackfromthefirewallcross‐overtubebackupintotheenginecompart‐

ment.Repeatonthedriverside.

TieWraptherearairlinestotheharnessthatrunsthelengthoftheframerailonthetopside

inthreespots.



www.UpDownAir.com 12

INSTALLATIONOFFRONTMOUNTADSCONTROLLER 6

NowwewillinstalltheRearMountADSControllerintotheenginebay.Thisisasimpleboltin

operation.Youwillneeda10mmwrenchorsocket.

RemovetherearmostfenderandABSmountboltsusinga10mmwrench.



Connectthe3/8airlinefromthefirewallcross‐overtotheADSController.Youmayneedto

trimforthebestfit.

PressureAdjustDial

PressureGauge

ExternalSourceAirin

DirectsourceAirIn

PressureGauge

Air‐DownValve

AirOut

PressureAdjustDial

Congratulations!youhavenowcompletedtheinstallofyournewAirItUp®4Tire

onBoardADSSystem.



13 - Rev 5/8/2018 69-0717 Installation Instructions

Directairsupplyplumbing 7

WhenplumbingadirectairsourcetotheADScontrolleryouhave2options.Thefirstoptionis

tousethefrontexternalsourceSchraderport.

ToremovetheAir‐PortSchraderusea9/16wrenchorsocket,spraypenetratingoil,wait5

minandremoveslowly.Afterremovedbesurethethreadsarecleanandnoadhesiveresi‐

dueisleftover.

AddpipesealertothethreadsandInstallthe90degree3/8swivelusingthe9/16wrench

untiltight.Connectyourhightemphosetothecompressorandyourdone.



www.UpDownAir.com 14

Directairsupplyplumbing 7

Thesecondoptionisthe3/8hexpluglocatedontheleftsideoftheADScontroller.

Applypenetratingoiltothe3/8hexplugthreadsandinsert1/4Allenkeycompletely.Slowly

removetheplugandmakesurenottodamageorstrip.(youcanalsouseaheatguntomake

plugremovaleasier)

Whenplugisremovedmakesuretocleanthreadsandremoveallglueresidue.Youwillnow

applyTeflontapeorthreadsealertoyour90degreeswivelandinstallusingourspecialsocket

Youcannowhookyourhightemperaturehosefromthecompressortothenew90degree

swivel



15 - Rev 5/8/2018 69-0717 Installation Instructions

FINALINSTALLATIONINSPECTION 8

Pleaseperformthefollowingpressuretests.

1.PressurizeyoursystemwithnowhipsconnectedtoensureallSchrader'saresealed

andeverythingisworkingproperly(releasepressureoneachvalvetomakesureall

flowingequal)

2.ConnectallyourtirewhipstotheBodyMountedSchradervalvesandthetires.Note

thetirepressureontheADSControllergauge.

3.ListenandInspectallconnectionsforleaks.

4.Ifyouthinkyouhavealeakspraymildsoapywateratthefittingandlookforbub‐

bles.

5.Ifyoufindaleak.Pleaserefertoourtroubleshootingsection.

(Takeafewminutestotrydifferentsettingsandgetfamiliarwiththesystem)



www.UpDownAir.com 16

FINALINSTALLATIONINSPECTION 8



Inflation‐

1.ConnectyourWhipstoall4cornersofyourJeep.

2.TurncompressorontopressurizetheADSUnit.Theregulatorcanbeadjustedbyliftingtheadjust‐

mentknobtounlockit,ThenturningitClockwisetoIncreasePressureorCounterClockwisetoDe‐

creasePressure.Onceyouhavesetittoyourfactoryrecommendedpressure.TheAdjustmentKnob

needstobepusheddowntoLocktheregulatorinplace.OnceyouSetityoucanForgetit.

3.ThecompressorshouldstopwhentheADSisfullypressurized.Whenthecompressorstopslisten

andinspectallconnectionsforleaks.

4.Ifyouthinkyouhavealeakspraymildsoapywateratthefittingandlookforbubbles.

Letyoursystemsitfortwominutesandnotethetirepressureandcompareittoyourstartingpressure

Deflation—

1. Connectyourwhipstoall4corners.

2. CheckyourtirepressureontheADSController

3. OpentheAir‐DownValveontheADSControllertoDeflateyourtires.Onceyouhave

reachedthedesiredpressureClosetheballvalveandverifytirepressuresonthe

ADSControllergauge.

4. RemoveyourtireWhipsandyouareTrailReady.



17 - Rev 5/8/2018 69-0717 Installation Instructions

SMALLSOAPBUBBLESTHAT

DONOTEXPAND SOAPBUBBLESTHATEXPAND

LEAKOUTOFTHEVALVECORE

ONINFLATIONVALVE

Tightenvalvecorewith

valvecorewrenchonIn‐

flationValveCap.

LEAKATBASEOFAIRFIT‐

TINGONAIRSPRING

TightenAirFittingone

turnoruntilleakstops.

LEAKATAIRLINE

TUBEANDAIRFITTING

ReleaseAirLineTube.

Reviewpropercuts

andprocedures.

TROUBLESHOOTING 9

LEAKINSPECTION

Toinspectforleakspressurizeyoursystem,takeaspraybottlewithasolutionofmildsoapandwaterandspraysus‐

pectedarea.Ifyouarenotsurewheretheleakiscomingfromtakeasystematicapproachsprayingoneareaata

time.

LEAKCORRECTION

Mostleakswillbeinoneofthesethreeareasandthecorrectionislistedbelow.Ifthisdoesnotcorrectyouproblem

oryouneedfurtherassistancepleasecall833‐226‐4863,option4andoneofourtechnicalstaffwillassistyou.



www.UpDownAir.com 18

WARRANTY 9

UPDOWNAIR’SNOFINEPRINT12MONTHWARRANTY



Ouruniquewarrantyprovesourcommitmenttothequalityand

reliabilityofeveryUpDownAir®product.



NoFinePrintWarranty:Ifyouaretheoriginalpurchaserofany

UpDownAir®productanditbreaks,wewillreplaceit.



UpDownAir’sobligationunderallwarrantiesislimitedtotherepairorreplacement,atUpDownAir’soption,

ofthedefectivematerial.Anycostofremoval,installationorreinstallation,freightcharges,incidentalor

consequentialdamagesareexpresslyexcludedfromthesewarranties.UpDownAirSystems,LLCreserves

therighttomakefuturerevisionstothisproductandProductWarrantywithoutpriornoticeorobligation

toupgradeyourproduct.

Pleasereadallinstructionscarefullypriortobeginninginstalla‐

tionofyourUpDownAirSystems,LLC.product.

PLEASECONTACTUSDIRECTLYFORALLWARRANTYISSUESAT:

TollFree:883‐226‐4863 Email:info@UpDownAir.com

Up Down Air 210-0717 Installation guide

Brand: Up Down Air

Model: 210-0717

Type: Installation guide

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Up Down Air 210-0717 Installation guide

Up Down Air 210-0717 Installation guide

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