Up Down Air 210-0717 Installation guide

Brand
Up Down Air
Model
210-0717
Type
Installation guide
www.UpDownAir.com  833‐226‐4863
INSTALLATION INSTRUCTIONS
JK/JKU Part# 10-0717
AIR IT UP® 4 Tire On Board Installed Air Delivery System
with Front Mounted Controller (Requires External Air Source)
Forthemostup‐to‐dateinstructionspleasevisitwww.UpDownAir.com
www.UpDownAir.com 2
IMPORTANTINFORMATION‐PLEASEREADFORYOURSAFTEY1
PLEASETAKEAMINUITETOREADTHISENTIREINSTRUCTIONMANUALBEFOREYOUSTART.
WEWANTYOUTOHAVEAFUNANDEASYINSTALLATIONWITHOUTHURTINGYOURSELFORYOURJEEP.
SAFTEYPRECAUTIONS
Ifyouareworkingonthegroundalwaysusejackstandsandchalkanytirestouchingtheground.Wearsafetyglassesandglovesas
youwillbeusingpowertoolsforthisinstallation.Werecommenddisconnectingthebatteryanytimeyouareworkingonyour
Jeep.
FORBESTRESULTSALL4TIRESNEEDTOBECONNECTED
NEVERDRIVEWITHTHEWHIPSCONNECTEDTOYOURJEEP.MAJORDAMAGECANOCCUR.
SecureJeepandPrepforInstallation
Thisentireinstallcanbedoneonthegroundbutjackstandsoraliftwill
makeiteveneasier.
1. ParkyourJeepandsettheparkingbrake.
2. PlaceablanketontheedgeoftheroofandwindshieldofyourJeep
andopenhoodthehoodalltheway.
3. Disconnectthenegative(‐)batteryterminal.
4. Begininstallationstep1
TOOLSNEEDED
 CordlessDrill
 5/16”DrillBit
 ThreadSealer(Loctite577—Wedo
notrecommendusingTeflontape)
 SprayBottlewithMildSoapyWater
 PhillipsHead#2ScrewDriver
 TubeCuterorSharpUtilityKnife
WRENCHES
 Crescent
 22mm,18mm
 16mm,14mm
 13mm,10mm
 8mm,1/4”Allen
1/4”Drive
 Ratchet
 13mmDeepSocket
 10mmSocket
 8mmSocket
 1/4”AllenSocket
IFYOURNEWUpDownAirPRODUCTHASDAMAGEDORISMISSINGPARTS
PLEASECONTACTUpDownAirCUSTOMERSERVICEDIRECTLYAT:
833‐226‐4863option4orinfo@UpDownAir.com
*Specialcut9/16socketfor90degree
3 - Rev 5/8/2018 69-0717 Installation Instructions
1
2
3
4
InsertendofAirLine
TubeintoAir
Fitting.
PushAirLineTubeinto
AirFittingasfaras
possible.
GentlypullontheAir
LineTube
tocheckfor
asecurefit.
Toremove,push
downcollarandgen‐
tlypullAirLine
Tube
away.
RemovalTip:
Use a
smallopen‐ended
wrenchtopushthe
collardown
.
PROPERANDIMPROPERCUTSINTHEAIRLINETUBE
X
Square Cut
AIRLINETUBE 90˚
AIRLINETUBE
AIRLINETUBE
AIRLINETUBE
X X
Always:
Useatubecutterorsharputilityknife.
DoNot:
FoldorkinktheAirLineTube.CuttheAirLineTubeatanangle.Donotusepliers,scissors,snips,saws,or
sidecutters.
Always:
Selectroutesprotectedfromheat,debris,andsharpedges.UseNylonTiestosecuretheAirLineTube.
DoNot:
BendorsharplycurveAirLineTubes.LeaveAirLineTubeexposedtosharpedges.Useunnecessarylengthsof
AirLineTube.RouteAirLineTubenearmovingparts.LetAirLinetubehangunsecuredfromvehicle.ScarAir
LineTubewhilerouting.
IMPORTANTINFORMATION‐PLEASEREAD 1
www.UpDownAir.com 4
IMPORTANTINFORMATION–BILLOFMATERIALS 1
69-0717 - Installation BOM
PART# QTY DESCRIPTION
01‐100 8 QuickReleaseChuckswithBettyBar
01‐109 8 1/4"X1/4NPTMalePushtoConnectFitting
02‐108‐122 4 1/4"GreenAirLine48"‐ForTireWhips

10‐0717‐01 1 JeepRearMountADSController‐80psi

01‐101 4 BodyMountSchraderValve‐PushtoConnect
05‐133 4 1/4"FlatWasher
01‐110 2 3/8"X1/4"PushtoConnect“Y”
01‐105 1 3/8"PushtoConnect“T”
05‐115 10 8"CableTie
05‐117 4 VinylCap

02‐100‐231 2 1/4BlackAirLine91"‐1/4""Y"toRearBodyMountSchraderValve
02‐103‐229 2 1/4SplitLoom90"‐Coverfor02‐100‐231

02‐100‐41 2 1/4BlackAirLine16"‐1/4""Y"toFrontBodyMountSchraderValve
02‐103‐39 2 1/4SplitLoom15"‐Coverfor02‐100‐41

02‐102‐73 1 3/8"BlackAirLine28"‐FromCrossover"T"toDriverSide"Y"
02‐104‐71 1 3/8"SplitLoom27"‐Coverfor02‐102‐73

02‐102‐43 1 3/8"BlackAirLine17"‐FromCrossover"T"toADSController"Y"
02‐104‐41 1 3/8"SplitLoom16"‐Coverfor02‐102‐43

02‐102‐157 1 3/8"BlackAirLine62"‐FirewallCrossoverto"T"andPassengerSide"Y"
02‐104‐155 1 3/8"SplitLoom61"‐Coverfor02‐102‐157

09‐102 1 WhipBag
5 - Rev 5/8/2018 69-0717 Installation Instructions
KITLAYOUTANDAIRLINEASSEMBLY 2
UsingtheBillofMaterialsidentifyandlayoutallyourkitcomponentsconfirmingthatyou
haveallthecorrectpartsandquantity.
ForourfirststepwewillassembletheQuickDisconnectChucksforthetirewhips.Youwill
need14mmwrench,16mmwrenchandthreadsealer.
1. Applythreadsealertothe01‐109andscrewinto01‐100andstopwhenhandtight.
2. Oncethehandtightcontinuetotightenfor2‐3fullrotationsusingthewrenches.Repeat
forall.
3. InsertthegreenairlineintotheeachendofQuickDisconnectChuck.Repeatforall.
01‐100 01‐109
*ifchucksbegintoleakuponconnection,removeandswitchendstoallowtheinternalplunger
toresetitself.
Ifquickconnectchuckscomepre‐assembledpleaseskiptonextpage
www.UpDownAir.com 6
Gatherallthe3/8”blackairline,splitloom,andthe“T”connector.
1. Pulleachairlinethrougheachsplitloom.
2. Installthe62”and28”airlineintothe“T”connectormakingonelongpiece
3. Installthe17”airlineintheperpendicularportofthe“T”connector.
OurnextstepistoassemblealltheairlinesthatinstallinyourJeep.Wewillstartwiththe
1/4”airlineassemblies.Gatherallthe1/4”blackairline,splitloom,BodyMountSchrader
Valvesand“Y”connectors.
1. Putone01‐101(BodyMountSchraderValve)ononeendofeachairline.
2. Nextpulleachairlinethrougheachsplitloom.
3. Nextinsertonelongandoneshortairlineassemblyintothe“Y”connectorandrepeat.
Youshouldnowhavetwo“Y”assemblies.
KITLAYOUTANDAIRLINEASSEMBLY 2
7 - Rev 5/8/2018 69-0717 Installation Instructions
3
SCHRADERVALVEPLACEMENT—FRONT
ThisiswherewewillbedrillingtheholestoplacetheBodyMountSchradervalvesonthe
bodyofyourJeep.Theplaceswehaveselectedarerecommendedbutarenottheonlyplace
tomounttheBodyMountSchradervalves.Wehaveincludedalittleextralengthofairline
toallowforalternatemountingspots.
Startingonthepassenger’ssidefrontwheelwelllocateaspotontheinnerfenderwellclos‐
esttothefirewall.
 On13‐uplocateintherectanglerecess.
 07‐12anywherethatthetirewillclearunderfulllock.
Drilla5/16”hole.Repeatonthedriver’sside.
www.UpDownAir.com 8
3
SCHRADERVALVEPLACEMENT—REAR
Mountingoptionwithfactorysidesteps‐Yourholemustbelocatedaslowaspossibleon
thepinchweldjustabovethebend.
StartingwiththerearoftheJeeplocatethespotweldonthepassenger’ssiderearbody
seam.Drillone5/16holeaslowapossible.
Repeatondriver’sside.
Mountingoptionwithoutfactorysidesteps‐StartingwiththerearoftheJeeplocatethe
spotweldonthepassenger’ssiderearbodyseam.Drillone5/16holemakingsuretheleave
enoughmaterialtoholdtheSchradervalve.
Repeatondriver’sside.
9 - Rev 5/8/2018 69-0717 Installation Instructions
INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4
Theairlinesthatyoupre‐assembledareinfoursections:
 (2)1/4”FronttoRear“Y”sectionswithSchradervalvesattached(91”)
 (1)3/8”FirewallCross‐overwith3/8”“Tee”attached(85”+28”)
 (1)Cross‐over“T”toADSControlUnit(18”)
First,layinthe3/8”firewallcross‐oversection.Youwillwantittofollowthefactorywir‐
ingharnessalongthetopoftherearfirewall.Inserttheendwithoutthe“T”inthecor‐
nergapbetweenthebatteryandtheintersectionofthefirewallandfenderonthepas‐
sengerside.Nextrunitallthewayovertothedriversideplacingtheendwiththe“T”in
thecornergapbetweenthebrakeboosterandtheintersectionofthefirewallandfender
onthedriverside.The“T”willendupoverthebrakebooster.Donotfastenitinplace
yet.
www.UpDownAir.com 10
INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4
NextwewillinstallthepassengersideairlinewiththebodySchrader’sattached.
Firstselectoneofthe1/4”FronttoRear“Y”sectionswithSchradervalvesattachedandgo
tothefrontpassengersideandlaythe“Y”fittingtowardsthefrontofyourJeep.Pullthe3/8”
firewallcross‐overtubedownuntilitisvisibleandaccessibletothe“Y”andconnect.
NextinstallthepassengerfrontSchraderintothe5/16holeyoudrilledintheinnerfender
liner.Installwashersandnutandtightenwith13mmsocket.
Nowtakethelongairlinegoingtotherearofthepassengersideandrunitalongthetopof
theframerailbehindthebodymounts.
11 - Rev 5/8/2018 69-0717 Installation Instructions
INSTALLATIONOFAIRLINEANDSCHRADERVALAVES 4
NextinstallthepassengerrearSchraderintothe5/16holeyoudrilledinthepinchrail.Install
nutandtightenwith13mmsocket.
Installtheshort3/8tubefromthecenterofthe“T”andrunitunderthehornandsetitby
theabsunit.
Nowyoucanpulltheslackfromthefirewallcross‐overtubebackupintotheenginecompart‐
ment.Repeatonthedriverside.
TieWraptherearairlinestotheharnessthatrunsthelengthoftheframerailonthetopside
inthreespots.
www.UpDownAir.com 12
INSTALLATIONOFFRONTMOUNTADSCONTROLLER 6
NowwewillinstalltheRearMountADSControllerintotheenginebay.Thisisasimpleboltin
operation.Youwillneeda10mmwrenchorsocket.
RemovetherearmostfenderandABSmountboltsusinga10mmwrench.
Connectthe3/8airlinefromthefirewallcross‐overtotheADSController.Youmayneedto
trimforthebestfit.
PressureAdjustDial
PressureGauge
ExternalSourceAirin
DirectsourceAirIn
PressureGauge
Air‐DownValve
AirOut
PressureAdjustDial
Congratulations!youhavenowcompletedtheinstallofyournewAirItUp®4Tire
onBoardADSSystem.
13 - Rev 5/8/2018 69-0717 Installation Instructions
Directairsupplyplumbing 7
WhenplumbingadirectairsourcetotheADScontrolleryouhave2options.Thefirstoptionis
tousethefrontexternalsourceSchraderport.
ToremovetheAir‐PortSchraderusea9/16wrenchorsocket,spraypenetratingoil,wait5
minandremoveslowly.Afterremovedbesurethethreadsarecleanandnoadhesiveresi‐
dueisleftover.
AddpipesealertothethreadsandInstallthe90degree3/8swivelusingthe9/16wrench
untiltight.Connectyourhightemphosetothecompressorandyourdone.
www.UpDownAir.com 14
Directairsupplyplumbing 7
Thesecondoptionisthe3/8hexpluglocatedontheleftsideoftheADScontroller.
Applypenetratingoiltothe3/8hexplugthreadsandinsert1/4Allenkeycompletely.Slowly
removetheplugandmakesurenottodamageorstrip.(youcanalsouseaheatguntomake
plugremovaleasier)
Whenplugisremovedmakesuretocleanthreadsandremoveallglueresidue.Youwillnow
applyTeflontapeorthreadsealertoyour90degreeswivelandinstallusingourspecialsocket
Youcannowhookyourhightemperaturehosefromthecompressortothenew90degree
swivel
15 - Rev 5/8/2018 69-0717 Installation Instructions
FINALINSTALLATIONINSPECTION 8
Pleaseperformthefollowingpressuretests.
1.PressurizeyoursystemwithnowhipsconnectedtoensureallSchrader'saresealed
andeverythingisworkingproperly(releasepressureoneachvalvetomakesureall
flowingequal)
2.ConnectallyourtirewhipstotheBodyMountedSchradervalvesandthetires.Note
thetirepressureontheADSControllergauge.
3.ListenandInspectallconnectionsforleaks.
4.Ifyouthinkyouhavealeakspraymildsoapywateratthefittingandlookforbub‐
bles.
5.Ifyoufindaleak.Pleaserefertoourtroubleshootingsection.
(Takeafewminutestotrydifferentsettingsandgetfamiliarwiththesystem)
www.UpDownAir.com 16
FINALINSTALLATIONINSPECTION 8
Inflation‐
1.ConnectyourWhipstoall4cornersofyourJeep.
2.TurncompressorontopressurizetheADSUnit.Theregulatorcanbeadjustedbyliftingtheadjust‐
mentknobtounlockit,ThenturningitClockwisetoIncreasePressureorCounterClockwisetoDe‐
creasePressure.Onceyouhavesetittoyourfactoryrecommendedpressure.TheAdjustmentKnob
needstobepusheddowntoLocktheregulatorinplace.OnceyouSetityoucanForgetit.
3.ThecompressorshouldstopwhentheADSisfullypressurized.Whenthecompressorstopslisten
andinspectallconnectionsforleaks.
4.Ifyouthinkyouhavealeakspraymildsoapywateratthefittingandlookforbubbles.
Letyoursystemsitfortwominutesandnotethetirepressureandcompareittoyourstartingpressure
Deflation—
1. Connectyourwhipstoall4corners.
2. CheckyourtirepressureontheADSController
3. OpentheAir‐DownValveontheADSControllertoDeflateyourtires.Onceyouhave
reachedthedesiredpressureClosetheballvalveandverifytirepressuresonthe
ADSControllergauge.
4. RemoveyourtireWhipsandyouareTrailReady.
17 - Rev 5/8/2018 69-0717 Installation Instructions
SMALLSOAPBUBBLESTHAT
DONOTEXPAND SOAPBUBBLESTHATEXPAND
LEAKOUTOFTHEVALVECORE
ONINFLATIONVALVE
Tightenvalvecorewith
valvecorewrenchonIn‐
flationValveCap.
LEAKATBASEOFAIRFIT‐
TINGONAIRSPRING
TightenAirFittingone
turnoruntilleakstops.
LEAKATAIRLINE
TUBEANDAIRFITTING
ReleaseAirLineTube.
Reviewpropercuts
andprocedures.
TROUBLESHOOTING 9
LEAKINSPECTION
Toinspectforleakspressurizeyoursystem,takeaspraybottlewithasolutionofmildsoapandwaterandspraysus‐
pectedarea.Ifyouarenotsurewheretheleakiscomingfromtakeasystematicapproachsprayingoneareaata
time.
LEAKCORRECTION
Mostleakswillbeinoneofthesethreeareasandthecorrectionislistedbelow.Ifthisdoesnotcorrectyouproblem
oryouneedfurtherassistancepleasecall833‐226‐4863,option4andoneofourtechnicalstaffwillassistyou.
www.UpDownAir.com 18
WARRANTY 9
UPDOWNAIR’SNOFINEPRINT12MONTHWARRANTY
Ouruniquewarrantyprovesourcommitmenttothequalityand
reliabilityofeveryUpDownAir®product.
NoFinePrintWarranty:Ifyouaretheoriginalpurchaserofany
UpDownAir®productanditbreaks,wewillreplaceit.
UpDownAir’sobligationunderallwarrantiesislimitedtotherepairorreplacement,atUpDownAir’soption,
ofthedefectivematerial.Anycostofremoval,installationorreinstallation,freightcharges,incidentalor
consequentialdamagesareexpresslyexcludedfromthesewarranties.UpDownAirSystems,LLCreserves
therighttomakefuturerevisionstothisproductandProductWarrantywithoutpriornoticeorobligation
toupgradeyourproduct.
Pleasereadallinstructionscarefullypriortobeginninginstalla‐
tionofyourUpDownAirSystems,LLC.product.
PLEASECONTACTUSDIRECTLYFORALLWARRANTYISSUESAT:
TollFree:883‐226‐4863 Email:info@UpDownAir.com
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Up Down Air 210-0717 Installation guide

Brand
Up Down Air
Model
210-0717
Type
Installation guide
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