Intermec MaxiScan 1000 Integration Manual

Brand: Intermec

Model: MaxiScan 1000

Type: Integration Manual

Integration Guide

Manual

MaxiScan 1000

CCD Scan Engine

P/N 3-380049-01

2 MaxiScan 1000 - Integration Guide – Edition 1.2

Regulatory Statements

The MaxiScan 1000 is a component and thus the final manufacturer is responsible for compliance with regulatory

standards that apply.

USA/Canada: this product has been designed to comply with the FCC federal regulation 47 CFR Part 15, Subpart B for

class A computing devices. It is the final product manufacturer's responsibility to test for compliance with this and other

regulations.

This product is a UL recognized component.

Europe: this product has been designed to comply with the CE EMI/RFI directive 89/336/EEC as amended by

92/31/EEC. Manufacturers will need to test and approve the final product to this directive. This component conforms to

the European Low Voltage directive 73/23/EEC as amended by 93/68/EEC.

License: no license is granted expressly, intended or otherwise under any patent or intellectual property rights belonging

to Intermec Technologies Corporation. The application of this component could infringe on the intellectual property of

Intermec Technologies Corporation or other companies and licenses for use must be sought as appropriate.

Intermec Technologies Corporation does not assume any product liability in connection with integrating this component

within any sub assembly, system or application.

The information contained in this document is for informational purposes only and is subject to change without notice. No

part of this document may be copied or reproduced in any manner without the prior written permission of Intermec

Technologies Corporation.

The word Intermec, the Intermec logo, MaxiScan and EasySet are either trademarks or registered trademarks of

Intermec.

Throughout this document, trademarked names may be used. Rather than put a trademark ( or ) symbol in every

occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit

of the trademark owner, with no intention of infringement.

North America / Asia Pacific / Latin America

6001 36th Avenue West

PO Box 4280

Everett WA 98203-9280

Tel : +1 425 348 2600

Fax : +1 425 348 2833

U.S. service and technical support, tel: 1.800.755.5505

Canadian service and technical support, tel: 1.800.688.7043

Europe / Middle East / Africa

Sovereign House

Vastern Road

Reading RG1 8BT

England

Tel : +44 118 987 9420

Fax : +44 118 987 9416

Internet :

http://www.intermec.com

Email :

[email protected]

Technical support :

http://datacapture.intermec.com

MaxiScan 1000 - Integration Guide 3

Contents

1 Before you start.................................................................... 5

Introduction

Warnings

Integration considerations

Location and reading position

2 Installation............................................................................. 9

Fixing in position

Dimensions

Mounting a window

3 Connections........................................................................ 12

Connector and pinouts

Optional adaptor cable

PC connection example

External buzzer connection

External LED connection

Input / output synchronization

4 Technical characteristics .................................................. 17

Data

Reading distance

Accessories

5 Setup.................................................................................... 20

Online setup with EasySet

Slave mode

Basic setup

4 MaxiScan 1000 - Integration Guide

MaxiScan 1000 - Integration Guide 5

1 Before you start

Introduction

The MaxiScan 1000 (M1000) is a CCD scanning and decoding engine designed for

integration into an OEM device. It is suitable for a wide range of retail and industrial

applications.

This Integration Guide explains how to install and set up your M1000.

You can use the EasySet setup software to set up the M1000.

See the inside cover for regulatory statements and license information.

Warnings

Do not touch reflector mirrors

Protect from dust

Protect from humidity

Electrostatic sensitive device

1 Before you start

6 MaxiScan 1000 - Integration Guide

Integration considerations

Environment

Protect the M1000 from dust and humidity and make

sure your operating environment is suitable (see the

Technical characteristics section)

Reading distance

High-density bar codes require a shorter reading

distance than low-density bar codes. Reading distance is

less critical for medium density bar codes (see the

Reading distance section)

Setup

Test the setup before you install the M1000 permanently

Symbologies

• Use standard symbologies best suited to your

application—some symbologies (Interleaved 2 of 5

for example) are less reliable than others

• Use as few symbologies as possible

• Fixed barcode lengths and check digits increase

reading efficiency and security

I/O synchronization

• An external input synchronization device can be

used to activate the M1000

• The M1000 can send a synchronization output to

control external devices according to the read result

• See the Input/output synchronization section

1 Before you start

MaxiScan 1000 - Integration Guide 7

Location and reading position

The M1000 can be mounted inside a hand-held or fixed device in any orientation.

Tilt

• Prevents reading of a bar code if all the bars are not inside the

reading beam

no read

read OK

tilt

good read

Pitch

• Reduces bar width and is much more critical for high-density

barcodes

• Reading may be possible with a pitch angle up to 70°

• Reduce pitch to increase reading efficiency

pitch

1 Before you start

8 MaxiScan 1000 - Integration Guide

Skew

• Reduces bar height

• Reading may be possible with a skew angle up to 65°

• Reduce skew to increase reading efficiency

• A small skew angle (2-3° minimum) is good as it prevents

specular reflection

skew

MaxiScan 1000 - Integration Guide 9

2 Installation

Fixing in position

1:1

plastic

∅

= 2 mm

2 Installation

10 MaxiScan 1000 - Integration Guide

Dimensions

4.2 cm (1.65")

4.8 cm (1.89")

0.35 cm (0.14")

0.25 cm (0.1")

4.7 cm (1.85")

5.65 cm (2.22")

2.73 cm (1.07")

1.66 cm (0.65")

4.7 cm (1.85")

2 Installation

MaxiScan 1000 - Integration Guide 11

Mounting a window

The characteristics and position of the exit window are important for the performance

of your M1000.

• Recommended window angle = 30° from vertical (in either direction)

• An anti-reflection coating increases performance (and permits a lower window

angle)

• Recommended maximum wavefront distortion = 0.2 wavelengths (peak to valley)

over any 2.5 mm diameter area of the window

• A scratched window reduces performance

± 30°

12 MaxiScan 1000 - Integration Guide

3 Connections

Connector and pinouts

14-pin female connector

(Molex or Berg)

P/N 3-384034-00

pin 1

reserved

ground

TX*

reserved

good read LED (external)

buzzer (external)

sync in

sync out

removed

+5V

RTS*

RX*

CTS*

reserved for download

reserved

version RS-232 C (P/N 3-380012-00) level -8V/+8V

version RS-232 TTL (P/N 3-380014-00) level 0V/+5V

3 Connections

MaxiScan 1000 - Integration Guide 13

Optional adaptor cable

Stewart 10-pin

socket

14 pin female

connector

adaptor cable with buzzer

P/N 3-384034-00

power supply cable

MicroBar RS-232 C cable

P/N 0-234032-00

user

application

PC connection example

Stewart 10-pin

socket

14-pin female

connector

null modem cable

(DTE/DTE)

(COM1/COM2 port)

adaptor cable with buzzer

P/N 3-384034-00

M1000

14-pin connector

Stewart

10-pin socket

DB9 connector

DB25 connector

1 removed

2 ground 10 ground 5 ground 7 ground

3 +5V 1 +5V

4 TX 4 TX 2 RXD (PC input) 3 RXD (PC input)

5 RTS 5 RTS 8 CTS (PC input) 5 CTS (PC input)

6 reserved 3 reserved

7 RX 6 RX 3 TXD (PC output) 2 TXD (PC output)

8 good read LED (external)

9 CTS 7 CTS 7 RTS (PC output) 4 RTS (PC output)

10 buzzer (external) buzzer in cable housing

11 reserved for download 8 reserved for download

12 sync in

13 reserved for download 9 reserved for download

14 sync out

M1000

RS-232 TTL

M1000

RS-232 C

3 Connections

14 MaxiScan 1000 - Integration Guide

External buzzer connection

The good read buzzer parameters can be set from EasySet. The buzzer must not

have an integrated oscillator.

buzzer with external

drive circuitry

(30 mA max)

+ 5V

MaxiScan

Ω

pin 10

470 nF

External LED connection

The good read LED can be deactivated from EasySet.

+ 5V

LED (20 mA max)

MaxiScan

220

Ω

pin 8

3 Connections

MaxiScan 1000 - Integration Guide 15

Input / output synchronization

Input synchronization

Voltage level

(high)

The M1000 is triggered when the voltage level is high on pin 12. It

remains active until the voltage is removed or until a good read

(according to setup).

Voltage level

(low)

The M1000 is triggered when the voltage level is low on pin 12. It

remains active until a voltage is applied or until a good read

(according to setup).

Rising edge

The M1000 is triggered by a rising edge voltage on pin 12. It remains

active until a good read or timeout (according to setup).

Falling edge

The M1000 is triggered by a falling edge voltage on pin 12. It remains

active until a good read or timeout (according to setup).

Rising &

falling edge

The M1000 is triggered by a rising or falling edge voltage on pin 12. It

remains active until a good read or timeout (according to setup).

Software

The M1000 is triggered when a start character is received. It remains

active until it receives a stop character or timeout (according to

setup). The start and stop characters are user programmable. This

software trigger can be combined with any of the above. See

EasySet for more details.

Output synchronization

A good read or bad read by the M1000 triggers an action on pin 14 of the M1000.

Trigger Good read

The output device is triggered when the M1000 performs a

good read.

Bad read

The output device is triggered when the M1000 does not

perform a good read during an input synchronization cycle.

Action Voltage

level (high)

The output trigger event (good read or bad read)

disconnects pin 14 from the ground. A high level voltage

applied to pin 14 by the output device remains at a high

level until time out.

Voltage

level (low)

The output trigger event (good read or bad read) grounds

pin 14. A high level voltage applied to pin 14 by the output

device drops to a low level until time out.

Software

The M1000 sends a specified character when it performs a good read or

does not perform a good read during an input synchronization cycle

(according to setup). This software output can be combined with an action

voltage level (high) or voltage level (low).

3 Connections

16 MaxiScan 1000 - Integration Guide

Examples

Input synchronization: triggering by an opto-coupled cell

M1000

pin 12

10 k

Ω

pin 2

Photelectric

sensor

+5 V

4.7 k

Ω

Vcc

Output synchronization:

–

30 mA max

M1000

pin 14

4.7 k

Ω

pin 2

Conveyor

command

block

Vcc

MaxiScan 1000 - Integration Guide 17

4 Technical characteristics

Data

Host system interface RS-232 TTL (P/N 3-380012-00)

RS-232 C (P/N 3-380014-00)

Interface

I/O synchronization One input sync from external device

One output sync to external device

Decoding

Symbologies Codabar, Code 39, Code 93, Code 128, MSI Code,

Plessey Code, EAN/UPC (including add-on 2-5),

Interleaved 2 of 5, ISBT 128, Matrix 2 of 5,

Standard / Industrial 2 of 5, PDF 417 (option)

Scan rate 100 to 800 scans/second

default 100 to 400 scans/second (autoadaptive)

Depth of field See the Reading distance section below

Minimum resolution See the Reading distance section below

Maximum code width See the Reading distance section below

Pitch

± 70°

Skew

± 65°

Scan performance

Print contrast ratio 25% minimum

Light source 4 LEDs at 640 nm

Optical

characteristics

Image sensor High resolution CCD

Power requirements

5 VDC ± 5%

Electrical

characteristics

Current consumption

150 mA maximum at 5 VDC ± 5% at constant beam

Width x depth x height 4.7 x 5.65 x 2.8 cm (1.85 x 2.22 x 1.1")

Mounting In any position using 3 x M2 screws

Physical

characteristics

Connector 14-pin (Molex or Berg)

Operating temperature 0°C to 40°C (32°F to 104°F)

Storage temperature -25°C to 60°C (-13°F to 140°F)

Relative humidity 10% to 90% non-condensing

Maximum ambient lighting 4000 lux

Electrostatic discharge Depends on mounting and enclosure

Shock resistance Depends on mounting and enclosure

Sealing (dust etc.) Depends on mounting and enclosure

Environmental

specifications

MTBF

> 50 000 hours

User interface

Depends on user setup

4 Technical characteristics

18 MaxiScan 1000 - Integration Guide

Reading distance

7 6 5 4 3 2 1 0 1 2 3 4 5 6 7

5.1’’

4.7"

4.3"

3.9"

3.5"

3.1"

2.8"

2.4"

2.0"

1.6"

1.2"

0.8"

0.4"

0.1 mm (4 mil)

0.3 mm (12 mil)

0.2 mm (8 mil)

1.0 mm (40 mil)

0.5 mm (20 mil)

2.8’’ 2.4’’ 2.0" 1.6" 1.2" 0.8" 0.4" 0" 0.4" 0.8" 1.2" 1.6" 2.0" 2.4’’ 2.8’’

This chart shows the horizontal reading range for 90% contrast Code 39 barcodes read in the dark.

The reading distance is measured from the edge of the electronic board.

Scale 1:1

4 Technical characteristics

MaxiScan 1000 - Integration Guide 19

Accessories

Connector

14-pin female connector 2 mm pitch (Molex or Berg).

Use this connector to make a custom cable

3-380029-00

RS-232 TTL adaptor cable with Stewart 10-pin socket

(compatible with RS-232 C cable). This cable includes a

buzzer

3-384034-00

Cables

RS-232 C cable (compatible with RS-232 TTL adaptor

cable and TTL version of M1000 TTL P/N 3-380014-00)

0-234032-00

US 0-302029-01

Europe (except UK) 0-301029-01

Power supply

UK 0-303029-01

20 MaxiScan 1000 - Integration Guide

5 Setup

There are 4 different ways to set up your M1000:

• Online setup with EasySet

• Online setup with commands (see the Slave mode section)

• Offline setup with barcodes printed from EasySet

• Basic setup using the barcodes in the Basic setup section

EasySet System configuration software is the easiest way to set up your M1000. You

can download your custom settings directly to the M1000 or print out and scan the

corresponding configuration bar codes.

If you want to configure your M1000 dynamically, or if your M1000 is not connected to

a PC, use the slave mode to send setup commands directly to your M1000 (see the

Slave mode section).

To set up your M1000 in a test configuration without using EasySet, scan the bar

codes in the Basic setup section. The basic setup does not include all the

configuration possibilities of the M1000.

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Intermec MaxiScan 1000 Integration Manual

Intermec MaxiScan 1000 Integration Manual

Intermec MaxiScan 1000 Integration Manual

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