Morgana CT620Exa User manual

Brand: Morgana

Model: CT620Exa

Category: Print & Scan

Type: User manual

1. Reproduction of any of the contents of this manual in

whole or in part is expressly prohibited.

2. We reserve the right to make changes to the contents of

this manual without prior notice.

3. Every effort was made to ensure that the contents of this

manual are accurate. However if the reader has any

comments with regards to errors, omission, misprints or

doubtful portions of the text then we ask that the reader

contact the dealer where this printer was purchased.

4. We can accept no liability whatsoever for any of the

contents of this manual regardless of item 3 above.

6. Names of programs and systems listed in this manual are

trademarks or registered commercial trademarks of their

respective corporations.

Introduction 1

1. Observe these precautions 2

2. Speciﬁ cations 6

3. Opening the package and installation 7

■ Opening the package 7

■ Installation 8

■ Cautions during use 9

1. Autocutter paper 10

2. Long blades and rotary blades 11

3. Part names 12

4. Control panel names & descriptions 13

■ Control panel part names 13

■ Buzzer sounds and operating terms 14

5. Cutting sequence 15

6. Setup for operation 16

■ How to set the feed tray 16

■ How to set the eject tray 17

■ How to replace the eject tray 18

■ How to install the business card divider 18

■ How to install the business card guide plates 18

■ How to install the postcard guide plate 18

■ Installing & removing the rotary blade 19

■ How to set the paper 20

CONTENTS

7. Cutting the paper 22

■ Before you start cutting 24

■ Starting the cutting 24

■ Paper jams and how to handle them 25

■ Handling the cutting waste paper 27

8. Error message list and action to take 28

9. Daily care of the machine 29

■ Cleaning the paper conveyor retard pads - paper feed roller - sensor 30

■ Cleaning the outside of the machine 30

1. Cutting conditions and making settings 1

■ Standby mode display for rotary blades & cutting conditions (setting information) 31

■ Display mode & setting entry mode items 2

■ How to change the cutting format items 33

■ Using the setting entry mode 34

■ How to change the cutting format items 39

2. Key operation table for each mode 49

3. Cut marks (cutting reference positions) 50

4. Troubleshooting (problem and solution) 51

■ Troubleshooting (problem and solution) 51

■ Static charges on paper 53

5. Aftercare 54

■ Warranty 54

■ Maintenance service 54

■ Parts requiring replacement (comsumable parts) at regular intervals 54

Conclusion 55

Appendix (cutting format) 56

INTRODUCTION

Our thanks for your purchase of this Autocutter CT620Exa.

The unique feature of this autocutter is that material you print on A4, B4, A3, A3 wide or A4 wide

sheets such as business cards, postcards or tickets can be loaded in this cutter to produce the ex-

act amount of items you need.

This autocutter delivers high precision and great productivity thanks to a unique paper transfer

technique developed in-house at NJRC. You will ?nd this autocutter adaptable to a wide range of

applications in your business.

NJRC ?rmly believes that this autocutter is the “Best Print Finish Solution” for daily printing work

at your business and will deliver high productivity by simplifying once complicated post-processing

tasks.

Read this instruction manual thoroughly before starting work. It will help you acquire a full under-

standing for using all autocutter functions safely and correctly. Please be sure to keep this manual

handy for quick reference when needed.

Sec 1 Overview

1. Observe these precautions

Caution

Please keep the following points in mind in order to use the autocutter safely and correctly.

This symbol indicates information that if ignored may cause death or seri-

ous injury to the machine operator and others.

This symbol indicates information that if ignored may cause damage to the

machine or injury to machine operator and others.

Warning

1. Do not install the autocutter close to potential sources of

heat such as forced-air heaters, kerosene stoves, inﬂ am-

mable solvent or direct sunlight. These are a potential

ﬁ re hazards.

Warning

2. Do not dismantle or otherwise modify the machine. This

may lead to injury due to contact with the cutting blade

inside the machine or from electric shocks or ﬁ re, etc.

Warning

3. Turn off the power before attempting to clear up paper

jams (paper blockages) or before cleaning the machine.

Also, be sure not to cut your ﬁ ngers on the cutting blade

inside the machine.

Warning

4. Insert the plug fully into the electrical outlet (socket). Fail-

ure to do so creates a ﬁ re and electrical shock hazard.

Do not touch with moist hands since this might cause

electrical shocks.

Warning

5. Provide separate single-phase 100 and 240 volt 10 amp

power sources. Using other than the these speciﬁ ed volt-

ages might result in ﬁ re or electrical shock hazards. Use

a grounded power outlet (socket) to eliminate the danger

of shock in case of electrical leakage.

Warning

6. Handle the power cable carefully.

Do not place heavy objects on the power cable. Do not

install the power cable near heaters. A damaged cable

may cause machine failures and become a ﬁ re or electrical

shock hazard.

Using excess force when bending or pulling on the power

cable or attempting to modify the power cable will create

ﬁ re or electrical shock hazards. If the power cable is worn

or damaged contact the dealer or service representative.

Warning

7. Disconnect the power cable immediately if trouble or abnor-

mal situations occur.

Do not attempt to use the machine under abnormal condi-

tions such as unusual sounds, odors or smoke, etc. Doing

so might create ﬁ re or electrical shock hazards. If abnor-

mal conditions occur remove the power cable from the

socket and contact your dealer or service representative.

Warning

8. Do not let foreign substances penetrate inside the machine.

If metal or inﬂ ammable material get inside the machine they

might create ﬁ re or electrical shock hazards. If this hap-

pens, remove the power cable from the socket and contact

your dealer or service representative.

Warning

9. Do not place metals or containers with liquid inside on top

of the machine. If these substances make contact with

electrical parts inside the machine it might create ﬁ re or

electrical shock hazards. If such substances should get in-

side the machine immediately pull out the power cable and

contact your dealer or service representative.

Warning

10. Always ﬁ rst turn off the power before attempting to replace

the rotary blade. Failure to do may result in injuries and/or

electrical shock.

Warning

11. Do not let your hands or ﬁ ngers near the paper feed area

while the tray is rising. You might be injured if your ﬁ ngers

become caught in the machine.

Caution

1. Do not install the machine in areas with high temperatures

and humidity or low temperatures and humidity. Do not

install in locations subject to direct air ﬂ ow from an air con-

ditioner.

Caution

2. Do not install the machine in areas where volatile gases

such as ammonia might be generated.

Caution

3. Do not install the machine in locations that are unstable or

not level (within 1 degree of surface level). Doing so may

cause the printer to fall over and sustain damage. Do not

install in locations with large amounts of dust.

Caution

4. Leave an adequate space around the outlet (socket) so the

power plug can be quickly pulled out in an emergency.

Caution

5. Do not open any part of the printer during operation.

Doing so may cause equipment malfunctions or abnormal

operation.

Caution

6. Be sure to disconnect all external cables before attempting

to move the machine.

A damaged power cable might cause ﬁ res or electrical

shocks.

Caution

7. Grip the power cable by the plug body when pulling it out of

the electrical outlet (socket).

Never attempt to remove it by pulling on the cord. A dam-

aged power cable might cause ﬁ res or electrical shocks.

Caution

8. Keep the power plug clean. Check for any damage or

dirt on the power plug by disconnecting it from the socket

at periodic intervals. Damaged cables or accumulated

dirt or grime on the cable might cause ﬁ res or electrical

shocks.

Advice

1. Cleaning the printer at regular intervals is strongly recom-

mended.

Dirt, dust or grime that accumulate on or around the ma-

chine might badly effect machine performance. Clean the

machine at regular scheduled maintenance periods.

2. Labels attached to the machine

Various yellow warning and caution labels can be seen on

the machine. These labels give important information on

machine operation and daily maintenance that require par-

ticular attention. Comply with instructions listed on these

labels to obtain maximum machine performance.

Check!

2. SPECIFICATIONS

Model Floor installation type (console, casters)

Cutting Method Feed direction : ﬁ xed long blade Width direction: Replaceable rotary blade unit

Paper Size A4, A4 Wide, B4, A3, A3 Wide Dimension tolerance : ± 1mm (Maximum paper width :

318mm, Maximum paper length : 469.5mm (636x939mm/4)

Paper Thickness 0.12 to 0.40mm, 788x1091mm 90 to 280kilograms

Paper Color Reﬂ ectance of 80% or more (OD value: within about 0.1) for white or light-colored paper

Paper Detection Detects paper edge

Detects black cut mark (select from control panel)

Usable Paper Fine paper - colored, coated paper, craft paper, postcard (4 prints), dedicated printer paper*-1

CUTTING FORMAT See "Cutting Format" in appendix.

Cutting Speed About 7 sheets per minute: A3 Wide ψ No. 4 business card 4 (20 prints per sheet)

Paper Feed Air-suction auto feed

Center-resist, set with paper edge against guide

Paper width guide in manual, with ﬁ ne adjustment of left/right positions (± 1mm)

Paper Eject Automatic drop into eject tray (replaceable on rotary blade types)

Max No. of business cards 650 ; 788x1091mm, 90 kilogram base-0.12 thickness-paper con-

version (with Otani cutting waste hopper)

Max. Feed Capacity A3Wide 500 sheet (thickness 60mm: 788x1091mm 90 kilogram base-0.12 thickness-paper

conversion)

Sound Less than 65dB during cutting (measure 1 meter away from front of machine)

Safety-EMC Standards Complies with electrical product safety standards

Machine Size Width:1032mm, depth : 615mm, height:917mm

Machine Weight Approximately 70 kilograms

Power 100 volts AD ± 10%, 50/60Hz

Power Consumption Less than 150 watts during operation, 20 watts or less during standby

Operating Environ-

ment

Temperature 10 to 30͠, Humidity 20 to 80%RH (no moisture)

*-1: Using paper with heavy electrostatic charges or extremely slippery paper or specially treated paper may sometimes cause paper blockages or feed

errors or cutting mistakes. Make sure you use the correct paper before starting work.

3. OPENING THE PACKAGE & INSTALLATION

ع Opening the package

Make a check of the contents after opening the package. In the unlikely event a component is

missing or the outer case is scratched, please contact the store where you purchased it or your

dealer.

■ Package

Ԙ Main unit

ԙ Waste cutting paper hopper

Ԛ Accessories

ԛ Top part

Ԝ Side parts

ԝ Fixed pad

Ԟ Pallet

ԟ Outer case (shipping box)

Caution

Use 2 or more people when extracting this product from the packing case.

This unit alone weighs approximately 70 kilogram (154 pounds). Be careful not to harm your back

when lifting or moving it.

■ Accessories

Please check that the following accessory parts are present in the waste cutting paper hopper.

Ԙ Instruction manual (this manu-

al)

ԙ Warranty/installation notice -

rotary blade control tag

Ԛ AC cable

ԛ Feed tray

Ԝ Paper rear edge clamp for

feed tray

ԝ Hopper waste bag (1 bag)

Ԟ AC cable clamps ̪ (2 pcs.)

ԟ Eject tray

Ԡ Postcard guide plate

ԡ Business card divider (2 pcs.)

Ԣ Business card guide plate (4

pcs.)

̪Ԟ Use the AC cable clamps as needed to fasten the AC cable in place.

■ Installation location

Observe the following precautions when installing the machine.

٨Avoid installing the machine in the following locations which may cause equipment breakdowns

or endanger safety.

Ԙ Locations with high temperatures, high humidity or low temperatures, low humidity.

ԙ Locations subject to sudden changes in

humidity and/or temperature.

Ԛ Locations in direct sunlight.

ԛ Locations near sparks or heat.

Ԝ Locations where machine is directly exposed to wind such as from coolers, heaters or vents.

ԝ Locations where volatile gases such as ammonia are emitted.

Ԟ Locations that are not level or that do not have a sturdy ﬂ oor.

ԟ Locations where electrical leakage or ﬂ uid splashes might occur.

Ԡ Locations with large amounts of dust or vibration.

ԡ Locations near curtains or inﬂ ammable materials.

Caution

When carrying this machine always use at least 2 people and hold it by the carry grips on the

cutting waste container section. Do not carry it by holding the rotary blade grip or the shaft on the

upper side of the feed unit.

Caution

After the machine is installed, clamp the front casters (2 locations) by lowering the lever to lock

the casters so the machine cannot move.

■ Power supply

٨ Comply with the following points to ensure safe power supply operation and prevent the ma-

chine from malfunctioning.

Ԙ Use caution since using other electrical appliances from the same electrical outlet may ex-

ceed the power supply current rating. In particular avoid using with machines that consume

large amounts of current (instantaneous current surges) such as large DC motors and copy

machines.

ԙ Use in locations not subject to large voltage ﬂ uctuations.

Voltage ﬂ uctuations 100 volts AC within ± 10%

Frequency ﬂ uctuations 50/60Hz within ± 0.3%

• Always use an electrical power outlet having a ground to prevent electrical shock in the

event of electrical leakage.

ع INSTALLATION

■ Installation space

Make sure you have enough space as shown in the drawing for operating the machine and other

jobs like replacing the rotary blades or maintenance inspections.

Operating Environment

• Temperature: 10 to 30͠

• Temperature changes: Less than 10͠ per hour

• Humidity: 20 to 80%RH

ع Setup before operation

Always make the following setup before attempting to operate the device.

Ԙ Take the accessories out of the waste cutting paper hopper and connect the accessories

according to the instructions in this manual.

ԙ Open up the waste cutting paper hopper bag and set it in the cutting waste hopper. Place

the cutting waste hopper inside the machine and close the top cover.

ع Cautions during use

Observe the following points to obtain maximum use from this machine.

• Do not place heavy objects on the machine. Do not apply shocks to the machine.

• If the machine becomes abnormally hot or emits abnormal sounds, promptly remove the

power cord.

• Do not place the machine near magnets.

• Do not let metal objects such as clips or staples fall into the machine through gaps in the

external case.

• Do not use inﬂ ammable spray around the machine.

• Do not cut off the power while the machine is cutting.

• Using devices like radio or TVs from the same electrical outlet may cause noise to be emit-

ted from those devices during cutting.

• Do not handle with moist hands since this might cause electrical shock.

• Keep in a place out of the reach of children.

• If not using for extended periods, always remove the power cord plug from the outlet (sock-

et) to ensure safety.

ع Other cautions during operation

■ Cautions when handing the machine.

• When carrying this machine always use at least 2 people and hold it by the carry grips on the

bottom of the unit.

• Do not place objects on this machine during cutting.

The upper section of the feed unit has an air exhaust vent for suctioning air from the paper so

placing an object on this unit will disable the paper feed.

CAUTION Always read this instruction manual to ensure

this machine is used safely.

788x1091mm kg (weight in kilos) 636x939mm kg (weight in kilos) Thickness

Fine

paper Craft type Coated

paper

Artist

papers

Fine

paper Craft type Coated

paper

Artist

papers

90 90 90 62.5 62.5 62.5 0.12

110 110 110 76.5 76.5 76.5 0.15

135 135 135 93.5 93.5 93.5 0.18

16 0 111 0.21

180 180 125 0.24

200 139 0.26

220 153 0.29

240 167 0.34

280 280 0.40

Paper compatibility

range within specs.

1. AUTOCUTTER PAPER

ع Paper types and weights (thickness)

Use the following table as a guide when selecting paper types and weights (thickness) that can

be used for paper cutting.

Using other types of paper than in the table below may cause paper feed errors or paper jams or

defective cutting so check that the paper is compatible with the autocutter before using.

̪Thickness may vary according to the paper production lot and paper quality.

̪Fine paper (dedicated paper) used in printers is generally shown by weight (g/m2) and weight

(thickness). The weight (g/m2) is within a spec. range of approximately 105 to 325 g/m2.

ع Check the paper curl before using

To ensure cutting performance, place the paper on a level mount (or stand) and check the

amount of paper curl. Use only paper with a curl of less than 5 mm on the upper (or lower) side.

Using paper with a curl of 5 mm or more may cause irregular cutting precision.

ع Handling the paper

■ Using paper with heavy electrostatic charges or extremely slippery paper or specially treated

paper may sometimes cause paper blockages or feed errors or cutting mistakes. Make sure

you use the correct paper before starting work.

■ Avoid storing the paper in the following locations.

•Locations with high heat and/or humidity,•locations exposed to direct sunlight, •locations with

large quantities of dust, •locations with sparks, •locations subject to sudden changes in tem-

perature or humidity.

■ To prevent paper jams or blockages, set the paper in the feed tray after opening the package.

■ Paper with a large amount of curl may cause paper jams or feed errors. Correct the curl in the

paper by hand and then set it in place.

■ Use only the same type of paper when setting paper in the feed tray. Using different types of

paper at the same time may cause paper feed errors or paper jams.

■ Using the autocutter in high temperature - high heat environments may cause paper wrinkles,

curls or paper damage, etc. If such problems occur, switch to an air-conditioned environment.

■ Printing on paper containing the powder used in offset printing may cause paper feed errors

or paper jams.

2. LONG BLADES & ROTARY BLADES

The cutting blade in this machine automatically cuts to a speciﬁ ed ﬁ nish paper sized using 2

types of blades: a long blade (ﬁ xed type: long-life) and rotary blade (unit replaceable type).

The long blade makes a vertical cut (height cut) along the paper feed direction as seen from

the front of the machine. The rotary blade makes a horizontal (side) cut along the paper feed

direction as seen from the front of the machine.

Perform the cutting and adjustments after ﬁ rst ﬁ nding out the direction the blade cuts along.

ع LONG BLADE (vertical cut)

Makes a vertical cut (height cut : length) across the paper feed direction.

ع ROTARY BLADE (side cut)

Makes a horizontal cut (side cut : width) along the paper feed direction.

3. PART NAMES

Ԙ Top cover release bar

ԙ Top cover

Ԛ Paper guide

ԛ Paper guide set screw

Ԝ Paper feed tray release bar

ԝ Paper feed tray

Ԟ Paper feed tray rear edge clamp

ԟ Paper set position adjust scale

Ԡ Control panel

ԡ Paper position ﬁ ne adjust knob & scale

Ԣ Power switch

ԣ AC power connector

Ԥ Carrying grip (4 locations including eject side)

ԥ Front cover

(cutting waste hopper storage door)

Ԧ Cutting waste hopper

ԧ Front cover door grip

Ԩ Cutting waste inspection window

ԩ Eject tray (replaceable)

Ԫ Long blade (feed direction cutter: ﬁ xed type)

ԫ Rotary blade (Width direction cutter: replace-

able type)

Note : Each cover and rotary blade is installed with an interlock as a safety precaution so the ma-

chine won’t operate if a cover is open or the rotary blade is not installed.

Warning

Never attempt to defeat or tamper with the interlock devices.

No. NAME FUNCTION DESCRIPTION

ԘSTART/STOP switch Cutting starts when this switch is pressed while in standby mode.

Pressing this switch during cutting will pause the cutting operation

after the paper for the on-going cutting task is used.

ԙENTER switch Use this switch to enter changes to setting in the format (setting) en-

try mode.

ԚMENU switch Changes to either ̌STANDBY mode̍ or ̌Setting Entry Mode̍

each time this switch is pressed.

ԛCLEAR switch Pressing this switch while cutting operation is paused, returns opera-

tion to standby mode.

Changes made to settings are invalid in format (setting) entry mode.

ԜDOWN switch Pressing this switch in standby mode shifts the operation to setting

display mode.

Pressing this switch in setting display mode returns operation to

standby.

Menu selection and number input can be used in format (setting) en-

try mode.

ԝUP switch

ԞLEFT switch Use to move the cursor in format (setting) entry mode.

ԟRIGHT switch

ԠPOWER LED lamp This lamp lights up (green) while power is being supplied.

ԡREADY LED lamp This lamp lights up (green) when cutting operation is enabled.

ԢERROR LED lamp This lamp lights up (red) when some type of error occurs.

ԣLCD (20 digits x 2 lines) Shows the status of each mode. Displays the error No. and message

when an error occurs.

4. CONTROL PANEL NAMES & DESCRIPTIONS

ع Control panel part names

Ԙ START/STOP switch

ԙ ENTER switch

Ԛ MENU switch

ԛ CLEAR switch

Ԝ DOWN switch

ԝ UP switch

Ԟ LEFT switch

ԟ RIGHT switch

Ԡ POWER LED lamp

ԡ READY LED lamp

Ԣ ERROR LED lamp

ԣ LCD (20 digits x 2 lines)

ع Control panel part names

ع Buzzer sounds

Different buzzer sounds indicate the machine operating status.

Buzzer Sound Status

Beep Valid button was pressed.

Beep-beep Operating an invalid button was attempted

Beep-beep-beep Error occurred

Beep-beep-beep-beep

(continuous)

Cover is open: Immediately turn off power or close the cover

̪Buzzer can be turned ON or OFF as needed. (See Page 37.)

ع Operating terms for cutting format & condition settings

Special terms needed for setting the cutting conditions you need are as follows.

Settings are ... conditions set in setting entry mode (a selected value or number, etc.)

Stored settings are ... new settings stored in the machine by the user (settings)

Default values are ... same settings as made at factory prior to shipment.

Mode is ... a general name for the following machine states.

• Initial mode : Status after reset due to an error or

the state right after power is turned on.

• Standby mode : Machine is in standby (or waiting) status.

• Cutting mode: Status during cutting

• Setting display mode: Setting display status

• Setting entry mode: State where settings can be changed.

Cutting standards are ... reference points for establishing the cutting start position for the long

blade for each paper (type). On this machine, the paper edge and cut

marks are selectable.

Cut marks are ... high contrast black marks of a speciﬁ ed size printed on the edge of

the paper.

All cutting is ... is cutting all paper set in the paper feed tray, without setting the cut

sheet counter.

Sheet cut count is. is setting the cut sheet counter to continue cutting until the speciﬁ ed

number of sheets have been cut.

Fixed formats are ... formats for cutting forms such as business cards and postcards from

ﬁ xed paper sizes such as A3, B4, A4, A3 wide, A4 wide.

Format No.s appearing on the LCD display are from F1 - F8.

Free format is ... format allowing you to set an optional cutting size on the long blade.

Format No.s appearing on the LCD display are from fF1 - fF8.

Rotary blade format is ... format is a format for cutting only with the rotary blade and not with

the long blade.

Format No.s appearing on the LCD display are from sF1 - sF8.

The number of prints per

sheet with the long blade

cut ...

The number of prints per sheet when cutting only with the long blade.

5. CUTTING SEQUENCE

ع Flow of the cutting operation

To make full use of machine performance, carry out the cutting job as shown in the sequence

ﬂ ow below.

6. SETUP FOR OPERATION

ع How to set the paper feed tray

Insert the edge of the feed tray guide at an

angle below the inner locator pin at the inser-

tion slot so that the green label of the feed

tray guide lines up with the green label on the

insertion slot (see drawing).

Set so that the groove on the feed tray guide

lines up with the outer locator pin.

If set correctly, the lower edge of the mark for

the (paper) feed unit clamp position on the

main unit side will match the feed tray inser-

tion slot position.

Set the paper feed tray rear edge clamp on

the feed tray.

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Morgana CT620Exa User manual

Brand: Morgana

Model: CT620Exa

Category: Print & Scan

Type: User manual

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Morgana CT620Exa User manual

Morgana CT620Exa User manual

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