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Index
1.- PRESENTATION.................................................................................................................................................................................................4
2.- LIST OF COMPONENTS................................................................................................................................................................................5
3.- CONTROL COMPONENTS.........................................................................................................................................................................6
4.- INSTALLATION INSTRUCTIONS..................................................................................................................................................................7
4.1.- LOCATION...........................................................................................................................................................................................................7
4.2.- INSTALLATION AND ELECTRICAL CONNECTION OF THE BOILER...............................................................................................................7
4.3.- HYDRAULIC INSTALLATION...............................................................................................................................................................................7
4.4.- ELECTRICAL CONNECTION.............................................................................................................................................................................8
4.5.- FUEL INSTALLATION............................................................................................................................................................................................8
4.6.- DRAINING THE BOILER ......................................................................................................................................................................................8
4.7.- PRECAUTIONS FOR PREVENTING NOISE DURING OPERATION ..................................................................................................................8
4.8.- FILLING AND BLEEDING THE INSTALLATION...................................................................................................................................................8
5.- COMBUSTION PRODUCT REMOVAL...................................................................................................................................................9
5.1.- COMBUSTION PRODUCT REMOVAL...............................................................................................................................................................9
5.2.- Ø80 / Ø100 (TYPE C53) DUAL DUCT SYSTEM FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE..................................10
5.3.- CHANGING FROM DUAL DUCT FUME REMOVAL TO COAXIAL FUME REMOVAL...............................................................................11
5.4.- CONCENTRIC HORIZONTAL DUCT FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE Ø80-125 (TYPE C13)............12
5.5.- CONCENTRIC VERTICAL DUCT FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE Ø80-125 (TYPE C33)...................13
6.- OPERATION.....................................................................................................................................................................................................14
6.1.- BOILER FUNCTIONING....................................................................................................................................................................................14
6.2.- OPERATING WITH A SANIT HOT WATER TANK (OPTIONAL).....................................................................................................................14
7.- SAFETY CUT-OUTS........................................................................................................................................................................................14
7.1.- EXCESSIVE TEMPERATURE SAFETY CUT-OUTS (THERMOSTAT TS)............................................................................................................14
7.2.- EXCESSIVE FUME TEMPERATURE SAFETY CUT-OUT (THERMOSTAT TH)...................................................................................................14
7.3.- BURNER CUT-OUT............................................................................................................................................................................................14
8.- CLIMATE CONTROL (OPTIONAL) :.....................................................................................................................................................15
9.- SHUTTING DOWN THE BOILER...............................................................................................................................................................15
10.- START-UP........................................................................................................................................................................................................15
11.- FIRST START-UP............................................................................................................................................................................................15
12.- DELIVERY OF THE SYSTEM.....................................................................................................................................................................16
13.- BOILER MAINTENANCE..........................................................................................................................................................................16
13.1.- CLEANING THE BOILER................................................................................................................................................................................16
13.2.- BOILER WATER CHARACTERISTICS.............................................................................................................................................................17
13.3.- CONDENSATE DRAIN-OFF..........................................................................................................................................................................18
14.- TECHNICAL CHARACTERISTICS........................................................................................................................................................19
15.- ELECTRICAL DIAGRAM.........................................................................................................................................................................20
16.- DIAGRAMS AND MEASUREMENTS..................................................................................................................................................21
17.- BURNER...........................................................................................................................................................................................................22
17.1.- ASSEMBLY......................................................................................................................................................................................................22
17.2.- BURNER START-UP.........................................................................................................................................................................................22
17.3.- ADJUSTING THE COMBUSTION CONDITIONS..........................................................................................................................................22
17.4.- PRIMARY AIR ADJUSTMENT.........................................................................................................................................................................23
17.5.- COMBUSTION LINE ADJUSTMENT..............................................................................................................................................................23
17.6.- CORRECT POSITION OF ELECTRODES ......................................................................................................................................................23
17.7.- OIL PRESSURE ADJUSTMENT........................................................................................................................................................................24
17.8.- O PIPE OPERATION .....................................................................................................................................................................................24
17.9.- IL SUPPLY PIPING DIAGRAMS .....................................................................................................................................................................24
17.10.- TECHNICAL SPECIFICATIONS...................................................................................................................................................................25
17.11.- OPERATING CURVES.................................................................................................................................................................................26
17.12.- RECOMMENDED NOZZLE AND PUMP PRESSURE..................................................................................................................................26
17.13.- OIL FLOW VERSUS NOZZLE AND PUMP PRESSURE................................................................................................................................26
17.14.- ELECTRICAL CONNECTION DIAGRAM..................................................................................................................................................27
17.15.- QUICK CONNECTOR................................................................................................................................................................................28
17.16.- BURNER CONTROL OPERATING SEQUENCE .........................................................................................................................................29