Raycap 2260-ALM-RS485 Installation Instructions Manual
- Type
- Installation Instructions Manual
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©Raycap • All rights reserved
320-1254 Rev.C
Page 3 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
Contents
1 Copyright 3
1.1 Disclaimer 3
1.2 Warnings 3
2 Introduction 4
3.1 Prerequisites 4
3.2 Required Tools 4
3.3 Kit Contents 4
4 Removal of Existing PCB Board 5
5 InstallingthePCBRetrotKit 8
6 Installation Complete 12
7 Installing Alarm Wiring 13
8 SupportedCongurations 20
1.0 Copyright
© Raycap, Inc. 2018 - All Rights Reserved
1.1 Disclaimer
The information in this document is subject to change without notice and describes only the product
dened in the introduction of this documentation. This documentation is intended for the use of
Raycap customers only for the purposes of the agreement under which the document is submitted,
and no part may be used, reproduced, modied or transmitted in any form or means without the prior
written permission of Raycap. The documentation has been prepared to be used by professional
and properly trained personnel, and the customer assumes full responsibility when using it. Raycap
welcomes customer comments as part of the process of continuous development and improvement
of the documentation.
This product is suitable for OSP.
Raycap has made all reasonable efforts to ensure that the instructions contained in this document
are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain
issues which may not be covered by this document.
The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Raycap shall have no liability for any error damage of any
kind resulting from the use of this document.
1.2 Warnings
Before using the product, read all instructions and cautionary markings on the product and on any
equipment connected to the product.
CAUTION – Unless otherwise noted, product usage that is not recommended or sold by the product
manufacturer can result in risk of re, electric shock, or injury to persons.
CAUTION – Do not operate the product if it has been damaged in any way. Return damaged
products to their manufacturer for repair or replacement.
ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as wearing
wriststraps are to be used during installation and maintenance.
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©Raycap • All rights reserved
320-1254 Rev.C
Page 4 of 24
2260-ALM-RS485 INSTALL INSTRUCTIONS
2. Introduction
In a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit
(BBU) and Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided
through copper cables traveling from the base station to the top of the tower or roof top. This
creates a conductive path, making the active equipment at the top and the base of the site
vulnerable to damage by direct lightning strikes. Protection systems installed in front of both
the BBU and the RRH must be able to withstand direct lightning currents in order to protect
the sensitive equipment. Raycap’s RRH solutions featuring Strikesorb® SPD technology
signicantly enhance the reliability & availability of the RRH site by providing superior
electrical protection at the RRH and BBU, and also enable exible ber optic and power cable
management solutions.
The RCMDC-2260-RM-48 is suitable for installation for Network Telecommunications Facilities,
(Central Ofce), Outside Plant (Remote Termainal Facilities), and locations where the NEC
applies (Customer Prem Locations).
3.1 Prerequisites
This document describes the steps to achieve communication link from an existing 6 OVP RM
at the base, to the newly installed 12 OVP (RVZDC-6627-PF-48) at top of the tower.
Installers of Raycap’s RRH surge protective and ber/power management solutions must be
industry professionals who have attended training on the proper installation of the equipment
by Raycap and/or the mobile operator. Installers are required to read this installation guide
thoroughly prior to installation of the Raycap RRH protection equipment.
Installers shall obey all general and regional installation and safety regulations related to
work on high voltage installations, as well as regulations covering correct use of tools and
personal protective equipment. Use this equipment only for the purpose specied by the
manufacturer. Do not carry out any modications or t any parts that are not recommended by
the manufacturer. This could cause electric shock or other injuries.
3.2 Required Tools
#2 Philips head screwdriver
7/16" Nutdriver
Torque wrench
1/4" Nutdriver
3.3 Kit Contents
Main Alarm PCB
Intermediate-PCB
3x 6-32, 0.75” Long Screws
Anti-Static Wrist Strap
Installation Instructions
For conditions other than those described above, please contact a Raycap Account
Representative at +1 (208) 777-1166, (800) 890-2569, info@raycap.com, or www.raycap.com
Thank you for choosing quality products from Raycap.
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©Raycap • All rights reserved
320-1254 Rev.C
Page 5 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
Procedure
4. Removal of Existing PCB
Below is a picture of an un-connected 2260. In this retrot kit you will be replacing the main
circuit board with a new circuit board providing the communication link to a 12 OVP
(RVZDC-6627-PF-48) at the top of the tower. The following step-by-step instructions will lead
you through the installation process.
(Installed cables and wires not shown for clarity)
4.1 WARNING – Disconnect or disable the DC power source to the product prior to
beginning this installation.
4.2 Remove 4 screws securing touch guard shielding to access power cables. Set touch
guard and screws aside.
4.3 Make note of each cable connection to ensure proper connections are established when
reinstalling -48V, Return, and Ground cables.
Remove -48V, Return, and Ground cables from ALL terminals.
-48V
Touch Guard
(over power cables)
Return
Ground
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©Raycap • All rights reserved
320-1254 Rev.C
Page 6 of 24
2260-ALM-RS485 INSTALL INSTRUCTIONS
4.4 To remove touch guard to access PCB terminals, remove the 4 white plastic screws and
set aside. This touch guard will not be used when installing the 2260-ALM-RS485 kit.
4.5 Make note of each wire connection to ensure proper connections are established when
reinstalling alarm wires.
ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as
wearing wriststraps are to be used during installation and maintenance.
Remove alarm wires from ALL terminals.
Touch Guard
(over PCB)
Alarm Terminals
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©Raycap • All rights reserved
320-1254 Rev.C
Page 7 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
4.6 Remove the 4 stand-offs using a 1/4" nut driver and set aside.
4.7 Remove the 4 Philips head screws securing the PCB and set aside.
4.8 Slide PCB down to disconnect from front-PCB.
4.9 Disconnect ribbon cable from PCB.
4.10 Remove PCB and set aside. This will not be reused.
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©Raycap • All rights reserved
320-1254 Rev.C
Page 9 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
PCB Installation
Orientation
Chamfer
Connector up
Screw hole
5.2 Slide Intermediate-PCB up to connect to front-PCB.
Ensure Intermediate-PCB is Correctly Aligned and fully seated.
(new shrouded connecter aides in blind connection)
Reassemble unit with new PCB as follows:
5.3 Secure the intermediate PCB using the 1 small screw.
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©Raycap • All rights reserved
320-1254 Rev.C
Page 11 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
5.5 Ensure screw holes in the frame line up to holes in the PCB and install the
“reuse” 2 small screws. Install the 3 long screws to secure PCB.
5.6 Reattach ribbon cable to new PCB. Red stripe should be closest to the CKT 1 return connector.
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©Raycap • All rights reserved
320-1254 Rev.C
Page 13 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
7.0 Installing Alarm Wiring
BaseConguration
A. Legacy: parallel voltage monitor wire connections
B. Legacy alarm wire connections 1: For Intrusion, H2O, and Power
C. Legacy alarm wire connections 2: For Daisy Chain
D. Alarm Output to BTS: Outputs for Intrusion, H2O, and Power
E. Rotary Switch for Base Mode Operation. Place rotary switch to position “•, 1, or 2” which corresponds
to base mode address “0”
If in daisy chain conguration, place selector switch to the next base mode address.
F. Base Communication: Base RS485 communication input from tower,
2-twisted pair (4 wires total)
G. VBoost Input: Optional ethernet daisy chain input
H. VBoost Output: Optional ethernet output to daisy chain / VBoost
A
G
H
B FC D E
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©Raycap • All rights reserved
320-1254 Rev.C
Page 14 of 24
2260-ALM-RS485 INSTALL INSTRUCTIONS
Note:
Selector switch set to
“•” or ”1” for Tower Top mode
Alarm
Outputs
to BTS
Note:
Selector switch set to
“3” for Base mode
address “1”
Note:
Selector switch set to
“2” for Base mode
address “0”
Daisy Chain
Output to next
Base unit
Daisy Chain Input
7.1 Alarmconnectionsfor2260-ALM-RS485
RVZDC-6627-PF-48attheTowerTopconnectedto(2)RVZDC-2260-RM-48withRetrotKitsatthebase.
This wiring scenario will be almost identical to (2) base-located RVZDC-3315-PF-48 units with Retrot Kits.
Tower
Pair Color Data
1
Black D2+
White/Black D2-
2
Orange REF2
Orange/Black REF2
3
Violet D1+
Violet/Black D1-
3
Yellow REF1
Yellow/Black REF1
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©Raycap • All rights reserved
320-1254 Rev.C
Page 15 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
Note:
Selector switch set to
“•” or ”1” for Tower Top mode
Alarm
Outputs
to BTS
Note:
Selector switch set to
“3” for Base mode
address “1”
Note:
Selector switch set to
“2” for Base mode
address “0”
Daisy Chain
Output to next
Base unit
Daisy Chain Input
Base“0”
Base“1”
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©Raycap • All rights reserved
320-1254 Rev.C
Page 16 of 24
2260-ALM-RS485 INSTALL INSTRUCTIONS
Pair Color Alarm Input
1
Yellow RTN (1)
Black -48V (1)
2
Red RTN (2)
Black -48V (2)
3
Slate RTN (3)
Black -48V (3)
4
Blue RTN (4)
Black -48V (4)
5
Brown RTN (5)
Black -48V (5)
6
White RTN (6)
White/Black -48V (6)
7.2 VoltageMonitoringConnectionsfor
2260-ALM-RS485Wiringscenariofor
RVZDC-3315-PF-48attowertop
connectedtoRVZDC-2260-RM-48witha
retrotkitatthebase.
Note: The diagram shows the color code for
the hybrid cable used between the tower top
unit and the rack mount unit.
HybridCable-4VoltagemonitorPairs
PCB TERMINAL BLOCK DISTRIBUTION UNIT
1 2 3
PCB TERMINAL BLOCK
4 5 6
PASS-THRU
CIRCUITS 4-6
RTN (1)
-48V (1)
RTN (2)
-48V (2)
RTN (3)
-48V (3)
RTN (4)
-48V (4)
RTN (5)
-48V (5)
RTN (6)
-48V (6)
PASS-THRU
CIRCUITS 1-3
RTN
-48V
RTN
-48V
RTN
-48V
RTN
-48V
RTN
-48V
RTN
COM
PWR
H2O
INTR
RTN
-48V
COM
PWR
H2O
INTR
RTN
-48V
COM
PWR
COM
H2O
COM
INTR
D2+
D2-
D2 COM
D2 COM
-48V
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320-1254 Rev.C
Page 17 of 24
INSTALL INSTRUCTIONS 2260-ALM-RS485
Pair Color Alarm Input
1
Black -48V
Black/White RTN
2
Orange INTR
Black H2O
3
Violet PWR
Black COM
7.3 VoltageMonitoringConnectionsfor2260-ALM-RS485
WiringscenarioforRVZDC-3315-PF-48attowertopconnected
toRVZDC-2260-RM-48witharetrotkitatthebase.
Tower Top Alram Wiring Diagram. These instructions are for
interconnecting the alarms for the Raycap products.
(Voltage monitoring circuit on previous page)
Wire the alarms using the Verizon approved color code.
COM
-48V
PWR
H20
INTR
SP2
SP1
COM
RTN
INTR
H20
PWR
2
OUTPUT TO BASE OVP
1
5
4
3
ALARM INPUT 3
RTN
INTR
H20
PWR
-48V
COM
COM
6
1
6
MAIN OUTPUT TO BTS
2
3
4
5
1
2
3
4
5
6
ALARM INPUT 2ALARM INPUT 1
1
2
3
4
5
6
6
5
PWR
H20
INTR
RTN
-48V
4
3
2
1
TOWER TOP OVP UNIT
RACK MOUNT UNIT ALARM BOARD
RTN
-48V
RTN
-48V
RTN
-48V
RTN
-48V
RTN
-48V
RTN
COM
PWR
H2O
INTR
RTN
-48V
COM
PWR
H2O
INTR
RTN
-48V
COM
PWR
COM
H2O
COM
INTR
D2+
D2-
D2 COM
D2 COM
-48V
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©Raycap • All rights reserved
320-1254 Rev.C
Page20of24
2260-ALM-RS485 INSTALL INSTRUCTIONS
8.SupportedCongurations
(Note: Any combination of these supported congurations, can be used in Daisy Chain.)
12OVPRackCongurations(Base):
Unit Connected at Top Conguration
Supported?
Base Unit 1 Tower 1 Tower 2
4520 6627 NONE YES
4520 3315 (with Retrot) NONE YES
4520 3315 (with Retrot) 3315 (with Retrot) YES
4520 6627 6627 NO
4520 6627 3315 NO
“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome
12OVPDomeCongurations(Base):
Unit Connected at Top Conguration
Supported?
Base Unit 1 Tower 1 Tower 2
6627 6627 NONE YES
6627 3315 (with Retrot) NONE YES
6627 3315 (with Retrot) 3315 (with Retrot) YES
6627 6627 6627 NO
6627 6627 3315 NO
“6627” = 12 OVP Dome | “3315” = 6 OVP Dome
“with Retrot” = Retrot Alarm Board installed
6OVPRack/DomeCongurations(Base):
Unit Connected at Base Unit Connected at Top Conguration
Supported?
Base Unit 1 Base Unit 2 Tower 1
3315 (with Retrot) 3315 (with Retrot) 6627 YES
3315 (with Retrot) 3315 6627 YES
2260 (with Retrot) 2260 (with Retrot) 6627 YES
2260 (with Retrot) 2260 6627 YES
3315 (with Retrot) NONE 3315 YES
2260 (with Retrot) NONE 3315 YES
3315 3315 6627 NO
2260 2260 6627 NO
6627 6627 6627 NO
“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome
“with Retrot” = Retrot Alarm Board installed
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Raycap 2260-ALM-RS485 Installation Instructions Manual
- Type
- Installation Instructions Manual
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