Veikong VFD700-PV-40T00075 Operating instructions

Type
Operating instructions

This manual is also suitable for

Operation manual
VFD700-PV Series
High Performance Universal Inverter
www.veikong-electric.com
Foreword
Thanks for your choosing VFD700-PV solar pump drive .
VFD700-PV solar pump drive is developed for the supply of PV water pumps based on
VFD700, which has the maximum power point tracking ability, dormant at weak light, wake
up at strong light, high water level dormant, under load pre-warning and other control
protection functions can ensure normal operation of water pumps according to the customers’
requirements to switch to grid power supply.
Please read this manual carefully, and save the manual, make sure that the end customer
has the manual.
Contents
Warnings, Cautions and Notes ......................................................................................... I
1 Technical specification .................................................................................................. 1
1.1 Model reference ...................................................................................................... 1
1.2 Rating Label ............................................................................................................. 1
1.3 Power degree ............................................................................................................ 2
1.4 Electrical Specifications ........................................................................................... 3
2 Installation and cabling ............................................................................................... 4
2.1 Dimension ................................................................................................................ 5
2.1.1 Parts of drive ...................................................................................................... 5
2.1.2 Diagram of mounting ......................................................................................... 5
2.2 Mechanical installation ............................................................................................ 8
2.2.1 Drive installation diagram .................................................................................. 8
2.2.2 Fit and remove the terminal cover ..................................................................... 9
2.2.3 Fit and remove the keypad ................................................................................. 9
2.3 Electrical installation ..............................................................................................10
2.3.1 Power terminals ................................................................................................10
2.3.2 Power connections ...........................................................................................13
2.3.3 Typical cabling ..................................................................................................15
3 Operation and display ..................................................................................................20
3.1 Keypad ...................................................................................................................20
3.1.1 LED lights ........................................................................................................20
3.1.2 Key function .....................................................................................................21
3.1.3 Keypad operation ..............................................................................................21
3.2 Drive control ...........................................................................................................25
3.2.1 Drive status .......................................................................................................25
3.2.2 Control modes ...................................................................................................26
4 Parameter ....................................................................................................................27
4.1 Property of parameter .............................................................................................27
4.2 Parameters list ........................................................................................................ 27
Menu P00 .................................................................................................................. 27
Solar water pump special Parameters ........................................................................ 35
5 Trouble shooting ......................................................................................................... 47
5.1 Faults and corrective actions .................................................................................. 47
5.2 Alarms .................................................................................................................... 54
5.3 Other issues ............................................................................................................ 56
Appendix ......................................................................................................................... 58
parameter list................................................................................................................. 58
Menu P00 .................................................................................................................. 58
Solar water pump special Parameters ........................................................................ 61
Drive Repair Card .......................................................................................................... 64
Service Agreement .......................................................................................................... 65
Warnings, Cautions and Notes
A Warning contains information, which is essential for avoiding a safety hazard.
A Caution contains information, which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
WARNING
The VFD700-PV Solar pump drive should ONLY be installed by a qualified electrician.
Install the drive far away from the inflaming materials like metal sheet in case of fire.
Do not install the drive in environment with explosive gas.
Even when the motor is stopped, dangerous voltage is present at the Power Circuit
terminals L1L2L3 U V W, and depending on the frame size, +DC and
DC, or BR.
Dangerous voltage is present when input power supply is connected to the drive. After
disconnecting the supply including PV input, wait at least 10 minutes (to let the
intermediate circuit capacitors discharge) before removing the cover.
PE terminals must be earthed very well.
CAUTION
The VFD700-PV is not a field repairable unit. Never attempt to repair a malfunctioning
unit; contact the factory or your local Authorized Service Center for replacement.
The VFD700-PV will start up automatically after an input voltage interruption if the
external run command is on.
Prior to measurements on the motor or the motor cable, disconnect the motor cable from
the solar drive.
Before connecting the solar pump drive to mains, make sure that the VFD700-PV’s front
covers are closed.
Caution:
Warning:
1 Technical specification
VFD700 Solar pump inverter user manual 1
1 Technical specification
1.1 Model reference
HD300 - 4 0 T 00550
Power
000750.75kW
13200132KW
Input phase
D1/3PH
T 3PH
Type
Supply voltage
2220V
4380V
Brake unit
0Internal fitted
1Non
Figure1-1 VFD700-PV model description
1.2 Rating Label
Figure1-2 VFD700-PV Rating label
VFD700-PV
1 Technical specification
2 VFD700 Solar pump inverter user manual
1.3 Power degree
Power size of VFD700-PV refers to the standard 4 poles induction motor at rated voltage.
Overload: 150% rated output current, 1 minute
Table 1-1 380V rating data
Drive model
Max DC input
current (A)
Rated output current
(A)
Applicable water pump
(kW)
VFD700-PV-40T00075
4.2
2.5
0.75
VFD700-PV-40T00150
6.1
3.7
1.5
VFD700-PV-40T00220E
7.1
5
2.2
VFD700-PV-40T00400
16.5
9.5
4
VFD700-PV-40T00550E
23.9
14
5.5
VFD700-PV-40T00750
30.6
18.5
7.5
VFD700-PV-40T01100
39.2
25
11
VFD700-PV-40T01500
49.0
32
15
VFD700-PV-40T01850
57
38
18.5
VFD700-PV-40T02200
69
46
22
VFD700-PV-40T03000E
91
60
30
VFD700-PV-40T03700E
114
75
37
VFD700-PV-40T04500E
146
96
45
VFD700-PV-40T05500E
190
125
55
VFD700-PV-40T07500E
237
156
75
VFD700-PV-40T09000
273
180
90
VFD700-PV-40T11000
319
210
110
VFD700-PV-40T13200
389
256
132
Noted: when the output voltage is 380V, the output current will be rated value; when the
output voltage is 400V415 V or 440V,the output current will be calculated according
to power.
1 Technical specification
VFD700 Solar pump inverter user manual 3
Table 1-2 220V rating data
Drive model
Max DC input
current (A)
Rated output current
(A)
Applicable water pump
(KW)
VFD700-PV-20T00075
6.7
4.5
0.75
VFD700-PV-20T00150
9.9
7
1.5
VFD700-PV-20T00220
14.1
10
2.2
VFD700-PV-20T00400
22.6
16
4
Noted: when the output voltage is 220V, the output current will be rated value
1.4 Electrical Specifications
Table 1-3 Electrical Specifications
220V
380V
Max input DC voltage
415V
810V
Recommended MPPT voltage range
150~330VDC
270~750VDC
Recommended input voltage
310V
530V
MPPT efficiency
>99%
Input channel
2
Rated output voltage
3-phase 220VAC
3-phase 380VAC
Output frequency range
0~60Hz
Max efficiency of the machine
97%
Ambient temperature range
-10 °C~50 °C, derating if the temperature is above 40 °C
Cooling method
Air cooling
Protection degree
IP20
Altitude
Below 1000m; above 1% for every additional 100m.
Standard
CE
1 Technical specification
4 VFD700 Solar pump inverter user manual
1.5 Recommended solar array configuration
Table 1-4 recommended solar array configuration
Drive model
Max
DC
input
curre
nt
A
Open-circuit voltage degree of solar module
20±3V
30±3V
36±3V
42±3V
Mod
ule
Powe
r
±5W
p
Module
Per
string
×string
Module
Power
±5Wp
Module
Per
string
×string
Module
Power
±5Wp
Module
Per
string
×string
Module
Power
±5Wp
Module
Per
string
×string
Module
Power
±5Wp
Module
Per
string
×string
Module
Power
±5Wp
Module
Per
string
×string
VFD700-20T00075-PV
6.7
50
16×1
-
-
-
-
-
-
-
-
-
-
VFD700-20T00150-PV
9.9
110
16×1
165
11
-
-
-
-
-
-
-
-
VFD700-20T00220-PV
14.1
-
-
120
12
150
2
-
-
330
1
-
-
VFD700-20T00400-PV
22.6
-
-
220
12
135
4
-
-
300
2
-
-
VFD700-40T00075-PV
4.2
30
29×1
-
-
-
-
-
-
-
-
-
-
VFD700-40T00150-PV
6.1
60
30×1
-
-
-
-
-
-
-
-
-
-
VFD700-40T00220-PV
7.1
90
30×1
-
-
145
18×1
-
-
175
15×1
-
-
VFD700-40T00400-PV
16.5
85
28×2
220
22×1
140
17×2
-
-
160
15×2
-
-
VFD700-40T00550-PV
23.9
-
-
-
-
195
17×2
-
-
220
15×2
-
-
VFD700-40T00750-PV
30.6
-
-
215
21×2
175
17×3
-
-
200
15×3
300
15×2
VFD700-40T01100-PV
39.2
-
-
200
22×3
195
17×4
-
-
220
15×3
-
-
VFD700-40T01500-PV
49
-
-
205
22×4
175
17×6
200
18×5
240
15×5
300
15×4
2 Installation and cabling
VFD700 Solar pump inverter user manual 5
2 Installation and cabling
2.1 Dimension
2.1.1 Parts of drive
Figure 2-1 Parts of VFD700-PV drive
2.1.2 Diagram of mounting
Ø
Ø
D
W
W1
H
H1
HD300
Industrial Autom ation
Figure 2-2 Mechanical dimensions and mounting (Size A, B, C)
EMC filter Link
Terminal Cover
Fan
Rating Label
Power Terminals
Control Terminals
Option Connector
RS485 Port
Keypad Connector
Keypad
Barcode
2 Installation and cabling
6 VFD700 Solar pump inverter user manual
D
W
W1
W2
Ø
Ø
H1
H
HD300
Industrial Automat ion
Industrial Automat ion
HD300
Figure 2-3 Mechanical dimensions and mounting (Size D, E)
Ø
W
W1
Ø
D
D1
H
H1
Figure 2-4 Mechanical dimensions and mounting (Size E1, F)
W
W1
W2 Ø
Ø
H
H1
D
D1
Figure 2-5 Mechanical dimensions and mounting (Size G)
2 Installation and cabling
VFD700 Solar pump inverter user manual 7
Table 2-1 Mechanical dimensions
Size
Model Name
W
(mm)
W1
(mm)
W2
(mm)
H
(mm)
H1
(mm)
D
(mm)
D1
(mm)
Mounting
Hole Ø
Weight
(kg)
A
VFD700-PV-20T00075
97.4
80
202.4
190
148.8
5
1.4
VFD700-PV-20T00150
VFD700-PV-40T00075
VFD700-PV-40T00150
VFD700-PV-40T00220E
B
VFD700-PV-20T00220
142.4
123.5
220.4
208
155.5
5
2.2
VFD700-PV-40T00400
VFD700-PV-40T00550E
C
VFD700-PV-40T00400
163.1
142
300
280
176.8
6
4.5
VFD700-PV-40T00750
D
VFD700-PV-40T01100
238.5
184
92
370
356.5
189
7
8.8
VFD700-PV-40T01500
E
VFD700-PV-40T01850
238.5
184
92
435.5
422
200.3
7
12.1
VFD700-PV-40T02200
E1
VFD700-PV-40T03000E
320
210
510
490
226
222.5
8
20
VFD700-PV-40T03700E
F
VFD700-PV-40T04500E
355.5
221
573
552.5
315.5
310
10
40
VFD700-PV-40T05500E
VFD700-PV-40T07500E
G
VFD700-PV-40T09000
445.6
340
170
725
701.5
355
349.5
10
63
VFD700-PV-40T11000
VFD700-PV-40T13200
2 Installation and cabling
8 VFD700 Solar pump inverter user manual
2.2 Mechanical installation
2.2.1 Drive installation diagram
LL
H
H
HD300
Industrial Autom ationIndustrial Autom ation
HD300
Figure 2-6 single drive installation
Recommending: L≥50mm, H≥50mm
L
LL
HD300
Industrial Auto mation
HD300
Industrial Auto mation
HD300
Industrial Auto mation
HD300
Industrial Auto mation
Figure 2-7 Multi-drives installation
Recommending: L≥50mm
Figure 2-8 Multi-drives vertical installation
NOTE: In vertical installations where drives
are mounted above each other, there should
be suitable air flow to keep the drives cool.
Air flow should be drawn in and expelled as
illustrated in the left picture.
2 Installation and cabling
VFD700 Solar pump inverter user manual 9
2.2.2 Fit and remove the terminal cover
Hz PROGMODE
A Keypad Control
V
ESC PRO
MOD
RU
N
STO
P
Clips
HD300
Industrial Automat ion
Industrial Automat ion
HD300
Figure 2-9 Terminal cover fitting and removing
2.2.3 Fit and remove the keypad
Industrial Autom ation
HD300
Industrial Autom ation
HD300
Figure 2-10 Diagram of the keypad fitting
VFD700-PV keypad is removable, and can be linked to the drive with a standard net cable,
shown as below:
port converter
HD 300
Ind ustr ial Auto ma tion
HD 300
Ind ustr ial Auto ma tion
Figure 2-11 Keypad cable link
Remove: Unscrew, loose the clip then take
off the cover.
Fit: by a suitable angle, put the clips into the
slots on the middle cover, push the cover on,
tighten the screw M4×10 (Torque 1N·m).
Remove: push the spring clip, and then pull
up the keypad.
Fit: fit the left two clips (correct angle) into
the slots on the control pod, and then push
down the keypad.
NOTE: The maximum length of
cable is 10m.
2 Installation and cabling
10 VFD700 Solar pump inverter user manual
2.3 Electrical installation
2.3.1 Power terminals
Models of size A, B, C: VFD700-PV-20T00075VFD700-PV-40T00750
L1 L3/NL2 UVW
PE +DC +DC1 DC
BR PE
Figure 2-12 Size A, B power terminals layout
L1 L3L2 U VW
PE +DC DC
BR PE
Figure 2-13 Size C power terminals layout
Table 2- 2 Power terminal functions of size A, B, C
Terminals
Functions
L1, L2, L3/N
AC power supply .For single phase supply, we
suggest to use L1, L3/N
+DC, +DC1
For +DC input, linked by bus bar factory set
BR
Brake resistor, another end is +DC
DC
Negative DC bus
U, V, W
Output terminals(Motor terminals)
PE
Protective earth terminal
NOTE:
Size C has DC choke inside, +DC1 is not used.
For size C, the brake resistor is connected to BR and +DC.
Models of size D,E: VFD700-PV-40T01100VFD700-PV-40T01500
L1 L3L2 U V WPE PE+DC DC
BR
Figure 2-14 Size D power terminals layout
2 Installation and cabling
VFD700 Solar pump inverter user manual 11
Table 2- 3 Power terminal functions of size D,E
Terminals
Functions
L1, L2, L3
AC power supply
+DC, DC
Positive and negative DC bus
BR
Brake resistor, another end is +DC
U, V, W
Output terminals (Motor terminals)
PE
Protective earth terminal
Models of sizeE1: HD700-××T03000EHD700-××T03700E
L1 L2 L3
PE
U V W
+DC -DC
BR
Size E1
PE
+DC +DC1
Figure 2-15 SizeE1 power terminals layout
Table 2-4 Power terminal function of size E1
Terminals
Functions
L1, L2, L3
AC power supply
+DC, +DC1
For DC choke, linked by bus bar factory set
BR
Brake resistor, another end is +DC
DC
Negative DC bus
U, V, W
Output terminals (Motor terminals)
PE
Protective earth terminal
Models of size F: HD700-××T03000HD700-××T04500
L1 L2 L3
PE U V W+DC -DC
BR
Size F
PE
Figure 2-16 Power terminal of sizeF
2 Installation and cabling
12 VFD700 Solar pump inverter user manual
Table 2-5 Power terminal of sizeF
Terminals
Function
L1, L2, L3
AC power supply
+DC, DC
Plus and minus DC bus
BR
Brake resistor, another end is +DC
U, V, W
Output terminals(Motor terminals)
PE
Protective earth terminal
Models of size F: HD700-××T05500HD700-××T07500
L1 L2 L3PE
PE U V W+DC -DC
BR
Size F
+DC +DC1
Figure 2-17 Power terminal of size F
Table 2-6 Power terminal of size F
Terminals
Function
L1, L2, L3
AC power supply
+DC, +DC1
For DC choke
BR
Brake resistor, another end is +DC1
DC
Minus DC bus
U, V, W
Output terminals(Motor terminals)
PE
Protective earth terminal
Models of size G: HD700-××T09000HD700-××T13200
L1 L2 L3 PE
PEU V W
+DC -DC
BR
Size G
+DC +DC1
Figure 2-18 Power terminal of size G
2 Installation and cabling
VFD700 Solar pump inverter user manual 13
Table 2-7 Power terminal functions of size G
Terminals
Function
L1, L2, L3
AC power supply
+DC, +DC1
For DC choke
BR
Brake resistor, another end is +DC
DC
Minus DC bus
U, V, W
Output terminals(Motor terminals)
PE
Protective earth terminal
2.3.2 Power connections
Figure 2- 19 Typical power connection
NOTE:
The selection of fuse and switch refers to table 2-4.
Do not suggest using the power contactor to control the RUN/STOP of the drive.
In default carrier frequency, the maximum motor cable length is 100 meters.
When the motor cable is longer than 100m, recommend to use output reactor.
For safety, drive and motor must be earthed, and the earth contacting resistance
must be less than 10Ω, the earthing conductor must meet the requirements in
table 2-5.
2 Installation and cabling
14 VFD700 Solar pump inverter user manual
Table 2-8 Recommended fuse, power cable and control cable
Model
Fuse
Power
Control
cable
(mm2)
IEC gG
(A)
<30A CC class
>30A T class
(A)
Input
current
(A)
Supply
cable
(mm2)
Motor
cable
(mm2)
1PH
3PH
1PH
3PH
1/3PH
1PH
3PH
3PH
VFD700-PV-20T00075
16
10
15
10
12.8/7.1
2.5
1.0
1.0
≥0.5
VFD700-PV-20T00150
25
16
25
15
20.5/11.3
2.5
1.5
1.0
≥0.5
VFD700-PV-20T00220
32
20
32
20
24/14.5
4.0
2.5
1.5
≥0.5
VFD700-PV-20T00400
20
20
16.5
2.5
2.5
≥0.5
VFD700-PV-40T00075
8
8
3.6
1.0
1.0
≥0.5
VFD700-PV-40T00150
10
10
5.7
1.0
1.0
≥0.5
VFD700-PV-40T00220
16
15
8.3
1.5
1.0
≥0.5
VFD700-PV-40T00400
20
20
13.2
2.5
1.5
≥0.5
VFD700-PV-40T00550
20
20
12.4
2.5
2.5
≥0.5
VFD700-PV-40T00750
25
25
16.1
2.5
2.5
≥0.5
VFD700-PV-40T01100
40
40
31
4.0
4.0
≥0.5
VFD700-PV-40T01500
50
45
36
6.0
6.0
≥0.5
Table2-9 Earth conductor cross sectional area
Power cable cross sectional area-S (mm2)
Earth conductor cross sectional area-Sp (mm2)
S≤16
S
16<S≤35
16
35<S
S/2
NOTE: The data in the table 2-5 is base on that they are same metal material; otherwise the
area value should be modified by the conductor factor between the different metal material.
2 Installation and cabling
VFD700 Solar pump inverter user manual 15
2.3.3 Typical cabling
PE
L3
Run/Stop DI1
DI2
DI3
DI4
DI5
DI6
DI7
0V
M
AO1
0V
DO1
DO2
0V
RL1
RL2
RL3
RL4
L1
L2
L3/N
U
V
W
24V
+DC DC
Motor
CN3
CN2
Common
PE
PE
HD300
The grid
A
B
RJ45 port
L1
L2
PV
modules
MPPT Voltage
reference
Q2
Q1
AI2
AI1
10V
0V10V
0V10V/0(4)mA20mA
0V
sensor
Figure 2- 20 Typical cabling
NOTE:
Solar array output should be connected to the terminal ( +DC、-DC) of the drive,
please pay attention to the polarity of the solar array.
For control wire, recommend using unshielded twisted pair, shielded cable or
shielded twisted pair.
5.5kW15kW models (including 220V/4kW) , internal DC Choke is fitted.
VFD700-PV
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Veikong VFD700-PV-40T00075 Operating instructions

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