Stiga Road Light Kit - right hand drive Operating instructions

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16

ENGLISH

EN

1 GENERAL

This symbol indicates CAUTION. Seri-

ous personal injury and/or damage to

property may result if the instructions

are not followed carefully.

You must read these instructions for use

and the machine’s safety instructions

and instructions for use carefully.

1.1 Symbols

The following symbols appear on the machine.

They are there to remind you of the care and atten-

tion required in use.

This is what the symbols mean:

Warning!

Read the instruction manual and the safety

manual before using the machine.

1.2 References

The figures in these instructions for use are num-

bered 1, 2, 3, etc.

Components shown in the figures are marked A, B,

C, etc.

A reference to component C in figure 2 is written

“2:C”.

2 SAFETY INSTRUCTIONS

• Please read through these instructions carefully.

Learn all the controls and the correct use of the

unit.

• Fit all cables according to the instructions.

Loose cables can cause wear and vibration

damages.

• Protect all cables from moving parts on the

machine. Friction can cause wear damages.

• Check regularly that the cable insulation is

intact and that the above mentioned is fulfilled.

3 DESCRIPTION

3.1 General

The accessory kit is intended for use on GGP’s

machines, Stiga Titan, to fulfill the demands for

driving on public roads.

The accessory kit comprises the following

functions:

• Flashing direction indicator

• Dimmed headlights

• Backlight

• Licence plate illumination

• Signal

• Socket for trailer

3.2 Delivery

The delivery contains the following parts.

4 ASSEMBLY

Before carrying out the assembly work,

the power must be cut using the main

switch. Risk for shortcut and fire.

4.1 Main switch

Cut the power using the main switch. See fig. 1.

4.2 Headlight

Assemble the headligft according to the

instructions below. See also fig. 2.

1. Assemble the headlight attachments (2:B) to the

protective frame with two screws and two nuts

for each attachment.

2. The headlights shall be fit with the electrical

terminals (3:Y) inwards. Do not tighten until

the light adjustment is done.

4.3 Rear lights with ramp and cable

hole

1. Remove the upper engine casing and drill a hole

according to the drawing in fig. 4.

2. Refit the casing and assemble the ramp (5:E) in

the rear screws.

Item Detail Number

A Headlight (dimmed) with built

in direction indicator.

2

B Attachment for headlight 2

C Backlight with direction

indicator.

2

D Licence plate illumination 2

E Rear ramp 1

F 7-pole trailer socket

G Fuse terminal with plate. 1

H Control for all functions. 1

I Control bracket 1

J Signal horn 1

K Direction indicator relay 1

L Light relay 1

M Rear cable harness 1

N Front cable harness 1

O Bundle strip 15

P Set mounting details; Screws,

nuts and washers

1

Q Sign, 25 km/h 3

R Reflex to be fitted rear 2

17

ENGLISH

EN

3. Assemble the following in the ramp:

• Upper edging (6:X).

• The sign (7:S) if necessary.

4.4 Control

Assemble the control front right as described

below:

1. Remove the black cover washer in the steering

pulpet.

2. The bracket (8:I) and the control (8:H) are

delivered assembled. Separate these.

3. Assemble the bracket (8:I) for the control (8:H).

Use two screws, threaded direct into the

steering pulpet.

4. Insert the cable into the pulpet and fit the cable

grommet into the hole.

5. Draw up the rubber protecting at the control and

fasten with 4 screws and 4 nuts.

4.5 Horn

Loosen the screw, remove the nut and assemble the

horn (9:J). Check that the horn doesn´t touch any

part of the machine. Tighten the screw and the nut.

4.6 Harnesses

The harnesses are never allowed to

touch moving or hot parts. Risk of

shortcircuit and fire.

1. Disassemble the following from the machine:

• The steering pulpet rear cover.

• The elecrtrical center cover.

• The right motor casing.

• Front and rear motor casings.

2. Assemble the front harness (10:N).

3. Assemble the rear harness (11:M). Assemble

the cable grommet in the upper motor casing.

4. Attach the harnesses by bundle strips at the

following places:

• At the front under, fit against the hydraul

hoses/body.

• Under the seat, fit against the lower part of

the ROPS.

• Along the protective frame to the headlights.

The harness shall be located at the inside of

the ROPS.

• Under the cooler, fit against other harnesses.

• In front of the air filter, fit against other

harnesses.

5. Connect the following plugs:

•

Licence plate illumination at the rear.

• Between front and rear harnesses at the

electrical central.

• Headlights at the ROPS.

• 2 tabs to the horn.

• Between front harness and the control.

6. Connect the rear lights according to a separate

enclosed instruction

Connect cable X3 to the left backlight.

Connect cable X6 to the right backlight.

7. When all actual cables are connected to the

lamps, fitted to the ramp, the cables shall be

fastened to the ramp lower part with bundle

strips.

8. Connect the ground cable (12:T).

4.7 Trailer socket

Assemble the trailer socket (13:F) as described

below.

1. Check that the hole (13:V) is 40 mm in

diameter. If not, drill up the hole to 40 mm.

2. Place the cable with connecting device and

rubber sealing, pointing backwards in the hole

in the frame.

3. Assemble the cover against the rubber sealing

and into the frame with 3 screws and nuts.

4. Fix the cable with bundle strips against other

harnesses at the rear engine bracket.

4.8 Fuse box, connecting

1. Loosen the distribution box’s mounting plate by

removing the 2 screws (14:U) and fold out the

plate.

2. Assemble the enclosed fuse carrier (15:G) with

mounting plate to the distribution box’s

mounting plate (ev. drill necessary holes).

3. Connect the cable (marked +30) from the

enclosed fuse box to terminal 8 in the machine’s

fuse box. See fig. 14. Note that the machine can

be equipped with two alternative fuse boxes,

Alt. 1

and Alt. 2.

4. Assemble the direction indicator

relay 15:K)

and the light relay (15:L) with attachments (ev.

drill necessary holes).

5. Reassemble the distribution box’s mounting

plate.

4.9 Reassembly

1. Reset the power by the main switch.

2. Reassemble all covers and casings.

4.10Light adjustment

The headlights are equipped only with dimmed

headlights. These shall be adjusted according to

local regulations. See fig. 17 for a guiding value.

4.11Signs and reflexes

Fit the reflexes (16:R) at the rear bumper.

The signs (16:Q) shall be assembles at the rear and

left motor casings and at the backrest according to

the local regulations.

GGP reserves the right to make alterations to the

product without prior notification.

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Stiga Road Light Kit - right hand drive Operating instructions

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