2. Toro
  3. 08114 Polycarbonate Door Kit

Toro 08114 Polycarbonate Door Kit User manual

  • Hello! I've reviewed the installation instructions for the Toro Door Kit Workman UTX 08114. The document provides detailed steps for installing the polycarbonate doors, including the necessary hardware and torque specifications. I'm ready to answer any questions you have about the door kit installation or any of the steps in the manual.
  • What should I do before starting the installation?
    What parts are included in this kit?
    What is the torque for the flange-head bolts (M8 x 20 mm) when installing the doors?
FormNo.3450-738RevB
PolycarbonateDoorKit
Workman®UTXUtilityVehicle
ModelNo.08114
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Nopartsrequired–Preparethemachine.
Nopartsrequired–Removetheshoulderrestraints.
Leftdoor-strutbracket1
Rightdoor-strutbracket1
Strutmount2
Locknut(5/16inch)2
Installthedoor-strutbrackets.
Leftdoor1
Rightdoor1
Leftdoorhinge2
Rightdoorhinge2
Flange-headbolt(M8x20mm)12
Nutplate6
Gasspring2
Latchbracket2
Bellevillewasher2
Flatwasher2
Strikerpin2
Hexnut2
Installthedoors.
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.ShiftthetransmissionlevertotheP(Park)position.
3.Shutofftheengineandremovethekey.
©2023—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3450-738*
RemovingtheShoulderRestraints
RemovetheshoulderrestraintsasshowninFigure1.
g382696
Figure1
2
InstallingtheDoor-StrutBrackets
1.Removetheange-headbolt(7/16x1inch)andlocknut(7/16inch)securingtheseat-beltretractor
(Figure2).
g382535
Figure2
2.Usingthepreviouslyremovedange-headbolt(7/16x1inch)andlocknut(7/16inch),securetheleft
door-strutbrackettotheseatbeltbracket(Figure3).
3.Torquetheange-headbolt(7/16x1inch)andlocknut(7/16inch)to70N∙m(52ft-lb).
g382533
Figure3
3
4.Secureastrutmounttotheleftdoor-strutbracketusingalocknut(5/16inch)asshowninFigure4.
5.Torquethelocknut(5/16inch)to23N∙m(200in-lb).
g382534
Figure4
6.Repeatthisprocedureontherightsideofthemachine.
4
InstallingtheDoors
1.Looselysecurethe2leftdoorhingestothedoor-pivotbracketontheROPSusing4ange-headbolts(M8
x20mm)and2nutplates(Figure5).
Alignthetopandbottomhingepinsandtightenthe4ange-headbolts(M8x20mm)toprevent
movement.
Note:Youwilltorquetheboltsduringstep8.
g383190
Figure5
5
2.Installaspacerwasherontoeachleftdoorhinge(Figure6).
g382627
Figure6
6
3.Installtheleftdoorontothehinges.
4.Loosenthe3doorhingehex-headbolts(Figure7).
Withthedoorclosed,alignthedoortothevehicleopeningandensurethatthereisauniformgaparound
theperimeterofthedoor.Afteryoureachtheproperplacement,tightenthe3hex-headbolts.
Note:Youwilltorquetheboltsduringstep8.
g428857
Figure7
1.Doorhingehex-headbolts
7
5.Secureagasspringtotheleftstrutmounts(Figure8).
EnsurethatyouorientthegasspringasshowninFigure8.
g382626
Figure8
6.Closetheleftdoor.
7.Use2peopletoconrmthatthedoorperimetergapisuniform.
Ifnecessary,repeatstep4toadjustthedoor.
8.WhenthedoorproperlyalignswiththeROPS,torquethe4ange-headbolts(M8x20mm)shownin
Figure5to26N∙m(230in-lb).
Then,torquethe3doorhingehex-headbolts(M8x25mm)showninFigure7to26N∙m(230in-lb).
9.Opentheleftdoor.
8
10.Looselysecurealatchbrackettotheleftdoor-latchbracketusing1nutplate,2ange-headbolts(M8x20
mm),1Bellevillewasher,1atwasher,1strikerpin,and1hexnutasshowninFigure9.
EnsurethatyouorientthecurvedportionoftheBellevillewasherawayfromthelatchbracket.
g382628
Figure9
1.Strikerpin5.Flatwasher
2.Bellevillewasher6.Hexnut
3.Latchbracket7.Nutplate
4.Flange-headbolt(M8x20mm)
11.Orientthestrikerpininthecenterofthedoorlatchandtorquethehexnutonthestrikerpinto51N∙m(38
ft-lb).
12.Openthewindowontheleftdoortogainaccesstothelatchbracketassembly.
13.Whilestandingoutsidethevehicle,gentlyclosethedoorandensurethatthestrikerpinengageswiththe
latchintheverticalposition.Adjustthelatchbracketupordownasneeded.
Afterthebracketisinthedesiredlocation,torquethe2ange-headbolts(M8x20mm)to26N∙m
(230in-lb).
14.Toensurethatthedoorisproperlypreloaded(onthestrikerpin),youmayneedtoadjustthestrikerpin.
Thedoorlatchshouldclicktwicewhenthedoorisshutandadjustedproperly.Movethestrikerpininward
oroutwarduntilyoureachthedesiredsealtightness,alongwiththedouble-clickofthedoorlatch.
Thecloseddoorshouldnotrattlewhenpullingonthedoorhandle.
Note:Someforceisrequiredwhenshuttingthedoorandhavingaproperseal.
15.Repeatthisprocedureontherightsideofthemachine.
9
Notes:
Notes:
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