Pottinger IMPRESS 155 V Operating instructions

Operating manual

Round bale press

IMPRESS 155 V

8320

8320.en.80_draft

PÖTTINGER - Trust creates Affinity since 1871

"Quality pays for itself." We therefore apply the highest quality standards to our products,

which are permanently monitored by our in-house quality management team and our man-

agement board Because the safety, perfect function, highest quality and absolute reliability of

our machines in operation are the core competencies for which we stand.

Technical alterations

There may be deviations between these document and the product as we are constantly de-

veloping our products. Therefore no claims may be derived from the data, illustrations and

descriptions. Please contact your Specialist Service Centre for any binding information about

specific features of your machine.

Legal notes

Please note that only the German operating manual constitutes the original operating manual

in regards to the guidelines 2006/42/EC. Operating manuals on languages different than

German, are translations of the German original manual of operation.

We would ask you to please understand that changes to the scope of supply with regard to

form, equipment and technical specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written appro-

val of PÖTTINGER Landtechnik GmbH.

All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik

GmbH.

You can find additional information about your machine in MyPöttinger.

Are you looking for suitable accessories for your machine? No problem! All the information

you require is here at your disposal. And if we don't have what you're looking for, then your

Specialist Service Centre is there for you with help and advice.

Scan the QR code on the type plate of the machine or visit http://www.mypoettinger.com

2 | Operating manual IMPRESS 155 V 8320.en.80_draft

Dear Customer

The Operating instructions will allow you to become acquainted with your machine and pro-

vide clear information about safe and correct handling, maintenance and care. Take the time

to read the instructions all the way through.

The operating instructions are a part of the machine. They must be stored in an accessible

location at the workplace for the entire service life of the machine. The user must independ-

ently supplement the instructions regarding national regulations on accident prevention, traf-

fic safety and environment protection.

All persons that are entrusted with the operation, maintenance or transport of the machine

must read and understand these instructions, in particular the safety instructions, before be-

ginning work. Any warranty claims lapse on non-observance of these Instructions.

If you have any questions regarding the contents of these Operating instructions or further

questions regarding the machine, please contact your PÖTTINGER service partner.

Correct maintenance and care according to the defined maintenance intervals will ensure the

operational and traffic safety, as well as the reliability of your machine.

Use only original spare parts or spare parts and accessories that are approved by PÖTTING-

ER Landtechnik GmbH. Only original spare parts that are approved by us have been tested

and accordingly are appropriate for use in your machine. The use of any unapproved parts

forfeits any guarantee or guarantee claim. Even after the end of the warranty period we rec-

ommend using original spare parts to ensure the performance of your machine.

The Product Liability Law obligates manufacturers/dealers to transfer operating instructions

when selling machines, as well as to instruct clients regarding the safety, operation and

maintenance regulations concerning the machine. Confirmation in the form of a declaration

of transfer is required to verify that the implement and Instructions have been transferred cor-

rectly. The declaration of transfer is delivered together with the machine.

Every self-employed person and farmer is an entrepreneur within the meaning of the product

liability legislation. Therefore corporate property damage according to the Product Liability

Law is excluded from the liability of PÖTTINGER. Corporate property damage according to

the Product Liability Law refers to damage caused by the machine. Damage to the machine

is not property damage according to the Product Liability Law.

The operating instructions are a part of the machine, therefore you must transfer them when

selling/transferring the machine to a new user. Train and instruct the new owner in the regu-

lations stated.

The PÖTTINGER service team wishes you the best of luck.

8320.en.80_draft Operating manual IMPRESS 155 V | 3

You will find the following representations in this operating manual

DANGER

If you do not follow the instructions in a text section with this marking, there is a risk

of fatal or life-threatening injury.

► All instructions in such text sections must be followed!

WARNING

If you do not follow the instructions in a text section with this marking, there is a risk

of severe injury.

► All instructions in such text sections must be followed!

CAUTION

If you do not follow the instructions in a text section with this marking, there is a risk

of injury.

► All instructions in such text sections must be followed!

NOTICE

If you do not follow the instructions in a text section with this marking, there is a risk

of damage to property.

► All instructions in such text sections must be followed!

TIP

Marked text sections contain recommendations and advice on handling the machine.

ENVIRONMENT

Marked text sections contain advice on the subject of environmental protection.

Equipment marked as optional is available only for certain machine models or in certain

countries.

Images may differ in detail to your machine and should only be considered as indicative.

4 | Operating manual IMPRESS 155 V 8320.en.80_draft

Instructions for product handover

Please verify the listed items in accordance with the product liability obligation

Please, tick off where appropriate.

Machine checked according to delivery note. All packing materials removed, all

safety devices, cardan shafts and control elements present.

Machine operation, commissioning and maintenance discussed with and explained

to the clients using the operational instructions.

Tyre air pressure verified.

Tightness of wheel nuts verified.

Reference to correct p.t.o. speed and direction of rotation.

Adaptation to tractor complete; three point adjustment, drawbar height, attachment

of handbrake lever in tractor cab, forced steering set, compatibility of all necessary

electrical, hydraulic and pneumatic connectors to tractor checked and established.

Cardan shaft correctly cut to length.

Test run of all machine functions in addition to parking brake and operating brake

completed and no defects noted.

Function explanation during test run.

Tilting to transport and working position explained.

Information regarding optional equipment provided.

References made to compulsory reading of the operational instructions.

Confirmation is required to prove that the machine and the operating instructions have been

properly handed over. For this purpose you have received a confirmation e-mail from PÖT-

TINGER. If you have not received this mail, please contact your local dealer. Your dealer can

fill in the handover declaration online.

Austria

PÖTTINGER Landtechnik GmbH

Industriegelände 1

4710 Grieskirchen

Phone+43 7248 600-0

Fax+43 7248 600-2513

[email protected]

8320.en.80_draft Operating manual IMPRESS 155 V | 5

Amendment index

Date Index Amendment reason Amended chapter

6 | Operating manual IMPRESS 155 V 8320.en.80_draft

Layout and function

Functional elements.......................................................................................................... 14

Accessories included in the scope of delivery................................................................... 16

Upgrade program.............................................................................................................. 16

At a glance

Identification...................................................................................................................... 17

Type plate with CE marking......................................................................................... 17

Description

EU - declaration of conformity........................................................................................... 19

Intended use..................................................................................................................... 20

Technical data

Dimensions....................................................................................................................... 21

Attachment........................................................................................................................ 21

Weights............................................................................................................................. 22

Power requirements.......................................................................................................... 22

Material processing........................................................................................................... 22

Tying media....................................................................................................................... 23

Drive.................................................................................................................................. 23

Pre-compression unit........................................................................................................ 23

Pick-up.............................................................................................................................. 24

Rotor................................................................................................................................. 24

Cutting unit........................................................................................................................ 24

Bale chamber.................................................................................................................... 25

Tying system..................................................................................................................... 25

Tailgate............................................................................................................................. 25

Lubrication systems.......................................................................................................... 25

Hydraulics ........................................................................................................................ 26

Electrics............................................................................................................................. 27

Terminals.......................................................................................................................... 27

Chassis and tyres.............................................................................................................. 28

Safety and the environment

Safety advice..................................................................................................................... 29

Contents

8320.en.80_draft Operating manual IMPRESS 155 V | 7

Qualification of personnel............................................................................................ 29

Performing maintenance work..................................................................................... 29

Organisational measures............................................................................................. 29

Maintaining operational safety..................................................................................... 29

Special hazards........................................................................................................... 30

Safety devices................................................................................................................... 31

Implement safety devices............................................................................................ 31

Articulated shaft safety devices................................................................................... 32

Warning signs.............................................................................................................. 33

Traffic safety equipment.............................................................................................. 45

Environmental protection.................................................................................................. 45

Handling hazardous substances................................................................................. 45

Disposal of the machine.............................................................................................. 46

Select Control-Terminal

Switching on and off.......................................................................................................... 47

Operating mode................................................................................................................ 48

Adjustment options............................................................................................................ 58

Implement test................................................................................................................... 65

Operating data.................................................................................................................. 74

Configuration options........................................................................................................ 81

POWER CONTROL terminal

Switching on and off.......................................................................................................... 85

Operating mode................................................................................................................ 86

What you can perform on the keyboard:........................................................................... 99

Adjustment options............................................................................................................ 102

Implement test................................................................................................................... 111

Operating data.................................................................................................................. 117

Configuration options........................................................................................................ 121

EXPERT 75 ISOBUS-Terminal

EXPERT 75 Terminal overview......................................................................................... 134

Input keypad................................................................................................................ 134

ISOBUS operation

Input masks....................................................................................................................... 136

Contents

8 | Operating manual IMPRESS 155 V 8320.en.80_draft

Selection masks................................................................................................................ 137

START screen................................................................................................................... 138

Operating mode................................................................................................................ 140

Adjustment options............................................................................................................ 155

Implement test................................................................................................................... 164

Error-List........................................................................................................................... 168

Operating data.................................................................................................................. 170

Configuration options........................................................................................................ 173

Control valves

Lowering and raising the pick up....................................................................................... 187

Swivelling blades in and out.............................................................................................. 188

Swivelling cutting floor in and out...................................................................................... 189

Opening and closing the tailgate....................................................................................... 190

Initial start

Adjusting hydraulics.......................................................................................................... 192

IMPRESS MASTER.................................................................................................... 192

IMPRESS PRO............................................................................................................ 192

Calculation of tractor ballast weight.................................................................................. 193

Locking and unlocking the tailgate.................................................................................... 193

Setting the hitching device................................................................................................ 194

Adjustment of the cardan shaft......................................................................................... 198

Check PTO drive......................................................................................................... 201

Emergency-brake adjustment bolt position (hydraulic single pipe brake H1L)................. 201

Breakaway cable attachment (emergency brake valve hydraulic single pipe brake H1L) 202

Checking oil level and lubrication...................................................................................... 204

Checking chain pre-tensioning.......................................................................................... 205

Automatic oil lubrication filling........................................................................................... 206

Setting the automatic oil lubrication system...................................................................... 207

Automatic oil lubrication Vent pressure lines.................................................................... 208

Automatic grease lubrication filling.................................................................................... 208

Check PTO drive............................................................................................................... 210

Binding device Check switching distance......................................................................... 210

Check belt alignment......................................................................................................... 211

Opening and closing protective covers............................................................................. 211

Swivelling ladders in and out............................................................................................. 212

Contents

8320.en.80_draft Operating manual IMPRESS 155 V | 9

Settings and retrofitting

Dismantling and mounting the pick-up feeler wheels........................................................ 214

Set pick-up feeler height................................................................................................... 215

Setting pick-up functions................................................................................................... 216

Setting the swath pre-compaction..................................................................................... 217

Adjusting and retooling knives.......................................................................................... 218

Change typing medium reel.............................................................................................. 226

Use binder roll magazine.................................................................................................. 231

Unhitching and hitching the bale kicker............................................................................. 231

Adjust application pressure in the roll brake..................................................................... 232

Adjust the netting knife pressure....................................................................................... 233

Changing foil width............................................................................................................ 234

Tighten the plait-making chain.......................................................................................... 234

Connect the fodder additive system.................................................................................. 235

Transport to the place of operation

Loading the implement...................................................................................................... 238

Coupling

Attach drawbar.................................................................................................................. 240

Attach the cardan shaft..................................................................................................... 242

Connecting hydraulic hoses.............................................................................................. 243

Move belt tensioner valve to tensioning position............................................................... 246

Connecting the air brake system....................................................................................... 246

Connect the dual-phase brake system H2L...................................................................... 248

Removing the wheel chocks............................................................................................. 250

Releasing the emergency brake....................................................................................... 250

Lift the stand into the transport position............................................................................ 251

Connecting the electrical cables....................................................................................... 251

Mounting the terminal........................................................................................................ 252

Working

Preparing and performing transportation.......................................................................... 255

Preparing compression works........................................................................................... 256

Beginning compression..................................................................................................... 259

Bale recycling.................................................................................................................... 265

Contents

10 | Operating manual IMPRESS 155 V 8320.en.80_draft

Ending compression works............................................................................................... 265

Unhitching

Lowering the stand to the parking position........................................................................ 266

Pulling the emergency brake............................................................................................. 267

Placing the wheel chocks.................................................................................................. 267

Uncoupling the compressed-air braking system............................................................... 268

Uncouple the dual-phase brake system H2L.................................................................... 269

Detaching the terminal...................................................................................................... 269

Disconnecting the electrical cables................................................................................... 272

Disconnecting the hydraulic hoses.................................................................................... 272

Detaching the articulated shaft.......................................................................................... 273

Detaching the drawbar...................................................................................................... 274

Decommissioning

Maintaining long-term quality

Before every season

Check hydraulic hoses...................................................................................................... 279

Change input gear oil........................................................................................................ 279

Check the brake lever travel............................................................................................. 280

Check shear bolt............................................................................................................... 281

Before every run

Check tyre pressure.......................................................................................................... 282

Check wheel fastenings.................................................................................................... 282

Check lighting and braking units....................................................................................... 282

Check brake pad wear...................................................................................................... 282

Lubrication chart

Lubrication chart................................................................................................................ 283

Lubricate the cardan shaft................................................................................................. 287

Contents

8320.en.80_draft Operating manual IMPRESS 155 V | 11

After every season

As required

Relax and tighten the press strap (Select Control)........................................................... 289

Relax and tension the press belt (Power Control and CCI).............................................. 290

Adjusting the belt alignment.............................................................................................. 291

Release hydraulic pressure............................................................................................... 293

Changing the hydraulic filter.............................................................................................. 295

Clean the machine............................................................................................................ 295

Tighten the plait-making chain.......................................................................................... 298

What to do when...

Clear gear blockage.......................................................................................................... 299

Control failure -emergency operation................................................................................ 299

Dual-phase brake: Release the emergency brake (in tension)......................................... 302

Dual-phase brake: Release the emergency brake (on uncoupled tractor)........................ 303

Alarm notifications SELECT CONTROL........................................................................... 304

SELECT CONTROL service messages............................................................................ 304

POWER CONTROL/CCI terminal alarm messages.......................................................... 305

Alarm messages list for Power Control and ISOBUS....................................................... 307

Circuit layouts

Electrical wiring diagram SC 120 - inputs and outputs...................................................... 313

Cable harness SC 120...................................................................................................... 319

Electrical circuit layout ISOBUS - outputs, valves and motors.......................................... 320

Cable harness IMPRESS F - Digital IN/OUT.................................................................... 329

Cable harness IMPRESS V - Digital IN/OUT.................................................................... 329

IMPRESS FIXKAMMER cable harness ........................................................................... 332

Cables and terminations................................................................................................... 333

IMPRESS PROFI cable harness options.......................................................................... 334

IMPRESS cable harness options...................................................................................... 336

ISOBUS job controller connections................................................................................... 339

Terminal connections........................................................................................................ 341

Colour code table.............................................................................................................. 348

Equipment table................................................................................................................ 348

Contents

12 | Operating manual IMPRESS 155 V 8320.en.80_draft

Hydraulics circuit layouts

Hydraulics circuit layouts IMPRESS F Master.................................................................. 353

Hydraulics circuit layouts IMPRESS V Master.................................................................. 355

Hydraulics circuit layouts IMPRESS F Pro........................................................................ 357

Hydraulics circuit layouts IMPRESS V Pro....................................................................... 359

Contents

8320.en.80_draft Operating manual IMPRESS 155 V | 13

Functional elements

Names and functions

Pos. Element Function

1 Universal drawbar Drawbar height infinitely adjustable. A drawbar eye coupling is

used for top attachment (lower PTO shaft). A drawbar coupling

or drawbar eye coupling is used for lower hitching (top PTO

shaft).

2 Support stand The continuously adjustable support leg supports the machine

in the parking position.

3 Gearbox Input gearbox from tractor.

4 Pre-compression

unit

The pre-compression device hitched with a spring can be adjus-

ted to the swath height so that it can compact the compression

material along a rotating roll guide and a baffle plate.

5 Pickup The pick-up with 8-fold adjustable float function and a collection

width of 2050 mm (MASTER models) or 2300 mm (PRO mod-

els) collects the pressed material.

6 LIFTUP-rotor The LIFTUP overhead rotor feeds the material to the cutterbar.

7 FLEXCUT cutter-

bar and TWIN-

BLADE blade

FLEXCUT cutterbar with up to 32 double-sided knives and knife

group control. The cutting length can be adjusted by swivelling

out or in knife groups.

8 Knife bar with

EASY MOVE

function

Hydraulically extendable and retractable cutterbar, laterally ex-

tendable on rollers.

9 Cutting base Can be swung in and out hydraulically in the event of overfilling

of the cutterbar.

10 IMPRESS F:

Fixed pressing

chamber with

pressing belt

The fixed bale chamber allows the production of round bales

with a diameter of 1250 mm.

IMPRESS V: Vari-

able chamber ba-

ler with compres-

sion belts

The variable bale chamber allows the production of round bales

with continuously adjustable diameters.

11 Tying system The bale in the bale chamber is bound with the binding device.

12 Tailgate Hydraulically operated tailgate for bale ejection.

13 Bale ramp (op-

tional)

Due to the optionally provided bale kicker, driving back from the

swath for unloading can be omitted.

14 Ascent The platform offers safe access to the tying system so that you

are able to insert the tying medium.

15 Chassis (Optional) Running gear with compressed air brake and me-

chanical parking brake.

(Option) Chassis with hydraulic brake / emergency brake valve

and mechanical parking brake.

Layout and function

14 | Operating manual IMPRESS 155 V 8320.en.80_draft

Pos. Element Function

16 Maintenance flap

(optional)

The maintenance flap can be used to remove blockages from

the rotor region. Standard with MASTER. Optional for PRO de-

vices)

Terminal

Machine operation takes place via the terminal. It shows the current machine status and

gives acoustic and optical warnings in case of a malfunction.

Depending on the configuration, the round-bale press is equipped with a SELECT CON-

TROL terminal (1), a POWER CONTROL terminal (2) or an ISOBUS terminal (3) / (4).

Layout and function

8320.en.80_draft Operating manual IMPRESS 155 V | 15

You can operate the implement via the ISOBUS tractor terminal.

Accessories included in the scope of delivery

• Operational instructions, spare part list and declaration of transfer.

• Cutting lever for swinging the cutterbars in and out.

• Side protection key for unlocking the side protection.

• Wheel chocks

Upgrade program

The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities.

You can receive additional information from your service dealer.

Layout and function

16 | Operating manual IMPRESS 155 V 8320.en.80_draft

Identification

Type plate with CE marking

(1) Type plate

Before making any enquiries about the machine or technical details, note down the model

and type from the nameplate and keep them handy. Chassis no. and/or serial no. are re-

quired for ordering spare parts.

(2) CE label

The CE label confirms that the machine conforms with the provisions of the Machinery Direc-

tives.

Included data

The type plate shows the following data.

Data

Chassis number

Model

Type

Serial number

Basic weight

Model year

Year of mfr

Year of manufacture information can be found on a sticker near the type plate.

At a glance

8320.en.80_draft Operating manual IMPRESS 155 V | 17

At a glance

18 | Operating manual IMPRESS 155 V 8320.en.80_draft

EU - declaration of conformity

Name and address of the manufacturer:

PÖTTINGER Landtechnik GmbH

Industriegelände 1

AT - 4710 Grieskirchen

Machine (interchangeable equipment):

pick-up baler IMPRESS 155 V

Type 8320

Serial no.

The manufacturer declares that the machines adhere to all relevant provisions in the

following directive:

machinery 2006/42/EG

In addition to this, the manufacturer also declares adherence to the other following

directives and/or relevant provisions

Source of applied, harmonised norms:

EN ISO 12100 EN ISO 4254-1 EN ISO 4254-11

Source of applied miscellaneous technical norms and / or specifications:

Person responsible for documentation:

Johann Kleesadl

Industriegelände 1

A-4710 Grieskirchen

EC Conformity Declaration

Original Conformity Declaration

Markus Baldinger,

CTO R&D

Grieskirchen,

09.03.2020

Jörg Lechner,

CTO Production

Description

8320.en.80_draft Operating manual IMPRESS 155 V | 19

Intended use

The IMPRESS round balers are designed for mounting on a suitable tractor and for compact-

ing grass silage, alfalfa silage, hay and straw. The implements allow for the production of

round bales with stable shape, tied with net.

The implement is designed to be operated by one person. Operation by a second person is

only permitted for training purposes. Areas of responsibility and work processes must be

clearly established and agreed.

Any other use or use going beyond that stated above is not appropriate. The operator is fully

liable for any damage resulting from such uses. It is prohibited to transport persons, objects

of bales with this machine.

Appropriate use also includes observance of these Instructions and warning signs (picto-

grams) as well as of the care and maintenance conditions.

Description

20 | Operating manual IMPRESS 155 V 8320.en.80_draft

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Pottinger IMPRESS 155 V, IMPRESS 155 V MASTER, IMPRESS 155 V PRO Operating instructions

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