Pottinger IMPRESS 185 VC Operating instructions

Type
Operating instructions

This manual is also suitable for

Operating manual
Round bale press
IMPRESS 185 VC
8331
8331.en.80U.1
PÖTTINGER - Trust creates Affinity since 1871
"Quality pays for itself." We therefore apply the highest quality standards to our products,
which are permanently monitored by our in-house quality management team and our man-
agement board Because the safety, perfect function, highest quality and absolute reliability of
our machines in operation are the core competencies for which we stand.
Technical alterations
There may be deviations between these document and the product as we are constantly de-
veloping our products. Therefore no claims may be derived from the data, illustrations and
descriptions. Please contact your Specialist Service Centre for any binding information about
specific features of your machine.
Legal notes
Please note that only the German operating manual constitutes the original operating manual
in regards to the guidelines 2006/42/EC. Operating manuals on languages different than
German, are translations of the German original manual of operation.
We would ask you to please understand that changes to the scope of supply with regard to
form, equipment and technical specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written appro-
val of PÖTTINGER Landtechnik GmbH.
All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik
GmbH.
© PÖTTINGER Landtechnik GmbH
You can find additional information about your machine in MyPöttinger.
Are you looking for suitable accessories for your machine? No problem! All the information
you require is here at your disposal. And if we don't have what you're looking for, then your
Specialist Service Centre is there for you with help and advice.
Scan the QR code on the type plate of the machine or visit http://www.mypoettinger.com
2 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Dear Customer
The Operating instructions will allow you to become acquainted with your machine and pro-
vide clear information about safe and correct handling, maintenance and care. Take the time
to read the instructions all the way through.
The operating instructions are a part of the machine. They must be stored in an accessible
location at the workplace for the entire service life of the machine. The user must independ-
ently supplement the instructions regarding national regulations on accident prevention, traf-
fic safety and environment protection.
All persons that are entrusted with the operation, maintenance or transport of the machine
must read and understand these instructions, in particular the safety instructions, before be-
ginning work. Any warranty claims lapse on non-observance of these Instructions.
If you have any questions regarding the contents of these Operating instructions or further
questions regarding the machine, please contact your PÖTTINGER service partner.
Correct maintenance and care according to the defined maintenance intervals will ensure the
operational and traffic safety, as well as the reliability of your machine.
Use only original spare parts or spare parts and accessories that are approved by PÖTTING-
ER Landtechnik GmbH. Only original spare parts that are approved by us have been tested
and accordingly are appropriate for use in your machine. The use of any unapproved parts
forfeits any guarantee or guarantee claim. Even after the end of the warranty period we rec-
ommend using original spare parts to ensure the performance of your machine.
The Product Liability Law obligates manufacturers/dealers to transfer operating instructions
when selling machines, as well as to instruct clients regarding the safety, operation and
maintenance regulations concerning the machine. Confirmation in the form of a declaration
of transfer is required to verify that the implement and Instructions have been transferred cor-
rectly. The declaration of transfer is delivered together with the machine.
Every self-employed person and farmer is an entrepreneur within the meaning of the product
liability legislation. Therefore corporate property damage according to the Product Liability
Law is excluded from the liability of PÖTTINGER. Corporate property damage according to
the Product Liability Law refers to damage caused by the machine. Damage to the machine
is not property damage according to the Product Liability Law.
The operating instructions are a part of the machine, therefore you must transfer them when
selling/transferring the machine to a new user. Train and instruct the new owner in the regu-
lations stated.
The PÖTTINGER service team wishes you the best of luck.
8331.en.80U.1 Operating manual IMPRESS 185 VC | 3
You will find the following representations in this operating manual
DANGER
If you do not follow the instructions in a text section with this marking, there is a risk
of fatal or life-threatening injury.
â–º All instructions in such text sections must be followed!
WARNING
If you do not follow the instructions in a text section with this marking, there is a risk
of severe injury.
â–º All instructions in such text sections must be followed!
CAUTION
If you do not follow the instructions in a text section with this marking, there is a risk
of injury.
â–º All instructions in such text sections must be followed!
NOTICE
If you do not follow the instructions in a text section with this marking, there is a risk
of damage to property.
â–º All instructions in such text sections must be followed!
TIP
Marked text sections contain recommendations and advice on handling the machine.
ENVIRONMENT
Marked text sections contain advice on the subject of environmental protection.
Equipment marked as optional is available only for certain machine models or in certain
countries.
Images may differ in detail to your machine and should only be considered as indicative.
4 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Instructions for product handover
Please verify the listed items in accordance with the product liability obligation
Please, tick off where appropriate.
Machine checked according to delivery note. All packing materials removed, all
safety devices, cardan shafts and control elements present.
Machine operation, commissioning and maintenance discussed with and explained
to the clients using the operational instructions.
Tyre air pressure verified.
Tightness of wheel nuts verified.
Reference to correct p.t.o. speed and direction of rotation.
Adaptation to tractor complete; three point adjustment, drawbar height, attachment
of handbrake lever in tractor cab, forced steering set, compatibility of all necessary
electrical, hydraulic and pneumatic connectors to tractor checked and established.
Cardan shaft correctly cut to length.
Test run of all machine functions in addition to parking brake and operating brake
completed and no defects noted.
Function explanation during test run.
Tilting to transport and working position explained.
Information regarding optional equipment provided.
References made to compulsory reading of the operational instructions.
Confirmation is required to prove that the machine and the operating instructions have been
properly handed over. For this purpose you have received a confirmation e-mail from PÖT-
TINGER. If you have not received this mail, please contact your local dealer. Your dealer can
fill in the handover declaration online.
Austria
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen
Phone+43 7248 600-0
Fax+43 7248 600-2513
8331.en.80U.1 Operating manual IMPRESS 185 VC | 5
Amendment index
Date Index Amendment reason Amended chapter
6 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Layout and function
Functional elements.......................................................................................................... 14
Accessories included in the scope of delivery................................................................... 17
Upgrade program.............................................................................................................. 17
At a glance
Identification...................................................................................................................... 18
Type plate with CE marking......................................................................................... 18
Description
EU - declaration of conformity........................................................................................... 20
Intended use..................................................................................................................... 21
Technical data
Dimensions....................................................................................................................... 22
Attachment........................................................................................................................ 22
Weights............................................................................................................................. 23
Power requirements.......................................................................................................... 23
Material processing........................................................................................................... 23
Tying media....................................................................................................................... 23
Drive.................................................................................................................................. 24
Pre-compression unit........................................................................................................ 25
Pick-up.............................................................................................................................. 25
Rotor................................................................................................................................. 25
Cutting unit........................................................................................................................ 25
Bale chamber.................................................................................................................... 26
Tying system..................................................................................................................... 26
Tailgate............................................................................................................................. 26
Lubrication systems.......................................................................................................... 26
Hydraulics ........................................................................................................................ 27
Electrics............................................................................................................................. 28
Terminals.......................................................................................................................... 28
Chassis and tyres.............................................................................................................. 28
Safety and the environment
Safety advice..................................................................................................................... 30
Contents
8331.en.80U.1 Operating manual IMPRESS 185 VC | 7
Qualification of personnel............................................................................................ 30
Performing maintenance work..................................................................................... 30
Organisational measures............................................................................................. 30
Maintaining operational safety..................................................................................... 30
Special hazards........................................................................................................... 31
Safety devices................................................................................................................... 32
Machine safety devices............................................................................................... 32
Articulated shaft safety devices................................................................................... 33
Warning signs.............................................................................................................. 34
Traffic safety equipment.............................................................................................. 47
Environmental protection.................................................................................................. 47
Handling hazardous substances................................................................................. 47
Disposal of the machine.............................................................................................. 47
POWER CONTROL terminal
Switching on and off.......................................................................................................... 49
Operating mode................................................................................................................ 50
What you can perform on the keyboard:........................................................................... 63
Adjustment options............................................................................................................ 66
Implement test................................................................................................................... 76
Operating data.................................................................................................................. 81
Configuration options........................................................................................................ 85
EXPERT 75 ISOBUS-Terminal
EXPERT 75 Terminal overview......................................................................................... 98
Input keypad................................................................................................................ 98
CCI ISOBUS-Terminal
CCI 100 Terminal overview............................................................................................... 100
Input keypad................................................................................................................ 100
CCI 1200 Terminal overview....................................................................................... 101
ISOBUS operation
Input masks....................................................................................................................... 103
Selection masks................................................................................................................ 104
START screen................................................................................................................... 105
Operating mode................................................................................................................ 107
Contents
8 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Adjustment options............................................................................................................ 126
Implement test................................................................................................................... 141
Error-List........................................................................................................................... 146
Operating data.................................................................................................................. 148
Configuration options........................................................................................................ 152
CAN keyboard
Control valves
Lowering and raising the pick up....................................................................................... 169
Swivelling blades in and out.............................................................................................. 170
Swivelling cutting floor in and out...................................................................................... 171
Opening and closing the tailgate....................................................................................... 172
Initial start
Adjusting hydraulics.......................................................................................................... 174
IMPRESS PRO............................................................................................................ 174
Calculation of tractor ballast weight.................................................................................. 174
Locking and unlocking the tailgate.................................................................................... 175
Setting the hitching device................................................................................................ 176
Hydraulic drawbar............................................................................................................. 179
Adjustment of the cardan shaft......................................................................................... 181
Check PTO drive......................................................................................................... 183
Checking oil level and lubrication...................................................................................... 183
Checking chain pre-tensioning.......................................................................................... 184
Automatic oil lubrication filling........................................................................................... 186
Setting the automatic oil lubrication system...................................................................... 187
Automatic oil lubrication Vent pressure lines.................................................................... 187
Automatic grease lubrication filling.................................................................................... 188
Check PTO drive............................................................................................................... 190
Binding device Check switching distance......................................................................... 190
Check belt alignment......................................................................................................... 191
Opening and closing protective covers............................................................................. 191
Swivelling ladders in and out............................................................................................. 192
Settings and retrofitting
Dismantling and mounting the pick-up feeler wheels........................................................ 194
Contents
8331.en.80U.1 Operating manual IMPRESS 185 VC | 9
Set pick-up feeler height................................................................................................... 195
Setting pick-up functions................................................................................................... 196
Setting the swath pre-compaction..................................................................................... 197
Adjusting and retooling knives.......................................................................................... 198
Change typing medium reel.............................................................................................. 206
Use binder roll magazine.................................................................................................. 211
Unhitching and hitching the bale kicker............................................................................. 211
Removing the wrapper roll from the foil magazine............................................................ 212
Placing the wrapper roll in the wrapper............................................................................. 213
Setting wrapper roll centrally............................................................................................. 213
Set swivelling speed of bale positioner............................................................................. 214
Adjust application pressure in the roll brake..................................................................... 214
Adjust the netting knife pressure....................................................................................... 215
Changing foil width............................................................................................................ 216
Tighten the plait-making chain.......................................................................................... 216
Connect the fodder additive system.................................................................................. 217
Transport to the place of operation
Loading the implement...................................................................................................... 220
Coupling
Attach drawbar.................................................................................................................. 222
Attach the cardan shaft..................................................................................................... 224
Connect hydraulic hoses................................................................................................... 225
Move belt tensioner valve to tensioning position............................................................... 227
Connecting the air brake system....................................................................................... 228
Connect the dual-phase brake system H2L...................................................................... 230
Removing the wheel chocks............................................................................................. 231
Releasing the emergency brake....................................................................................... 232
Lift the stand into the transport position............................................................................ 232
Connecting the electrical cables....................................................................................... 233
Mounting the terminal........................................................................................................ 234
Working
Preparing and performing transportation.......................................................................... 235
Preparing compression works........................................................................................... 236
Beginning compression..................................................................................................... 239
Contents
10 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Bale wrapping................................................................................................................... 243
Bale recycling.................................................................................................................... 246
Ending compression works............................................................................................... 246
Unhitching
Lowering the stand to the parking position........................................................................ 247
Pulling the emergency brake............................................................................................. 248
Placing the wheel chocks.................................................................................................. 248
Uncoupling the compressed-air braking system............................................................... 249
Uncouple the dual-phase brake system H2L.................................................................... 250
Detaching the terminal...................................................................................................... 250
Disconnecting the electrical cables................................................................................... 251
Disconnecting the hydraulic hoses.................................................................................... 252
Detaching the articulated shaft.......................................................................................... 253
Detaching the drawbar...................................................................................................... 254
Decommissioning
Maintaining long-term quality
Before every season
Check hydraulic hoses...................................................................................................... 259
Change input gear oil........................................................................................................ 259
Check the brake lever travel............................................................................................. 260
Check shear bolt............................................................................................................... 261
Before every run
Check tyre pressure.......................................................................................................... 262
Check wheel fastenings.................................................................................................... 262
Check lighting and braking units....................................................................................... 262
Check brake pad wear...................................................................................................... 262
Lubrication chart
Lubrication chart................................................................................................................ 263
Lubricate the cardan shaft................................................................................................. 267
Contents
8331.en.80U.1 Operating manual IMPRESS 185 VC | 11
After every season
As required
Relax and tension the press belt (Power Control and CCI).............................................. 269
Adjusting the belt alignment.............................................................................................. 270
Release hydraulic pressure............................................................................................... 272
Changing the hydraulic filter.............................................................................................. 274
Clean the machine............................................................................................................ 274
Check/correct adjustment of sensors................................................................................ 277
Tighten the plait-making chain.......................................................................................... 278
What to do when...
Clear gear blockage.......................................................................................................... 279
Dual-phase brake: Release the emergency brake (in tension)......................................... 280
Dual-phase brake: Release the emergency brake (on uncoupled tractor)........................ 280
Control system failure - Emergency operation.................................................................. 281
Alarm messages CCI terminal.......................................................................................... 284
Alarm messages list for Power Control and ISOBUS....................................................... 284
Circuit layouts
Electrical circuit layout ISOBUS - outputs, valves and motors.......................................... 291
Electrical circuit layout ISOBUS - inputs sensors.............................................................. 300
Cable harness IMPRESS F - Digital IN/OUT.................................................................... 306
Cable harness IMPRESS V - Digital IN/OUT.................................................................... 306
IMPRESS FIXKAMMER cable harness ........................................................................... 309
Cables and terminations................................................................................................... 310
Electrical circuit layout ISOBUS - outputs, valves and motors.......................................... 311
Electrical circuit layout ISOBUS - outputs, valves and motors.......................................... 324
Options.............................................................................................................................. 326
ISOBUS job controller connections................................................................................... 329
Terminal connections........................................................................................................ 331
Colour code table.............................................................................................................. 334
Equipment table................................................................................................................ 334
Contents
12 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Hydraulics circuit layouts
IMPRESS FC Pro hydraulic circuit layout......................................................................... 338
IMPRESS VC Pro hydraulic circuit layout......................................................................... 339
Contents
8331.en.80U.1 Operating manual IMPRESS 185 VC | 13
Functional elements
Names and functions
Pos. Element Function
1 Universal drawbar Drawbar height infinitely adjustable. A drawbar eye coupling is
used for top attachment (lower PTO shaft). A drawbar coupling
or drawbar eye coupling is used for lower hitching (top PTO
shaft).
2 Support stand The continuously adjustable support leg supports the machine
in the parking position.
3 Gearbox Input gearbox from tractor.
4 Pre-compression
unit
The pre-compression device hitched with a spring can be adjus-
ted to the swath height so that it can compact the compression
material along a rotating roll guide and a baffle plate.
5 Pickup The pick-up with 8-fold adjustable float function and a collection
width of 2050 mm (MASTER models) or 2300 mm (PRO mod-
els) collects the pressed material.
6 LIFTUP-rotor The LIFTUP overhead rotor feeds the material to the cutterbar.
7 FLEXCUT cutter-
bar and TWIN-
BLADE blade
FLEXCUT cutterbar with up to 32 double-sided knives and knife
group control. The cutting length can be adjusted by swivelling
out or in knife groups.
8 Knife bar with
EASY MOVE
function
Hydraulically extendable and retractable cutterbar, laterally ex-
tendable on rollers.
9 Cutting base Can be swung in and out hydraulically in the event of overfilling
of the cutterbar.
10 IMPRESS F:
Fixed pressing
chamber with
pressing belt
The fixed bale chamber allows the production of round bales
with a diameter of 1250 mm.
IMPRESS V: Vari-
able chamber ba-
ler with compres-
sion belts
The variable bale chamber allows the production of round bales
with continuously adjustable diameters.
11 Tying system The bale in the bale chamber is bound with the binding device.
12 Tailgate Hydraulically operated tailgate for bale ejection.
13 Bale ramp (op-
tional)
Due to the optionally provided bale kicker, driving back from the
swath for unloading can be omitted.
14 Ascent The platform offers safe access to the tying system so that you
are able to insert the tying medium.
15 Chassis (Optional) Running gear with compressed air brake and me-
chanical parking brake.
(Option) Chassis with hydraulic brake / emergency brake valve
and mechanical parking brake.
Layout and function
14 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Pos. Element Function
16 Maintenance flap
(optional)
The maintenance flap can be used to remove blockages from
the rotor region. Standard with MASTER. Optional for PRO de-
vices)
Names and functions (Winders)
Pos. Element Function
16 Bale carriage Hydraulically operated longitudinal carriage for the discharge of the
tied bale from the chamber baler.
17 Transfer lift Hydraulically swivelling lifting device for the transfer of the bale on-
to the wrapping table.
18 Wrapping table Hydraulically swivelling wrapping table for the transfer and unload-
ing of the bale. Bales that are not to be wrapped can be unloaded
without wrapping.
19 Wrapper belt Hydraulically operated three-part belt for horizontal bale rotation
during the wrapping process.
20 Wrapper arms Hydraulically operated coiling device for bale wrapping in silage
foil.
Layout and function
8331.en.80U.1 Operating manual IMPRESS 185 VC | 15
Pos. Element Function
21 Cutting lever Hydraulically swivelling cut-off lever for fixing and cutting off the si-
lage foil.
21 Foil magazine Hydraulically swivelling foil magazine for easy insertion and detach-
ing of foil rolls.
22 Wrapper arms
safety bar
Protection device so as to avoid clamping in the wrapper. The
wrapper gear is switched off as soon as the safety bar is operated.
Terminal
Machine operation takes place via the terminal. It shows the current machine status and
gives acoustic and optical warnings in case of a malfunction.
Depending on the configuration, the round baler is equipped with a SELECT CONTROL ter-
minal (1), a POWER CONTROL terminal (2) or a CCI terminal (3) or (4) (option).
The machine can be operated via the ISOBUS tractor terminal.
Layout and function
16 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Accessories included in the scope of delivery
• Operational instructions, spare part list and declaration of transfer.
• Cutting lever for swinging the cutterbars in and out.
• Side protection key for unlocking the side protection.
• Wheel chocks
Upgrade program
The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities.
You can receive additional information from your service dealer.
Layout and function
8331.en.80U.1 Operating manual IMPRESS 185 VC | 17
Identification
Type plate with CE marking
(1) Type plate
Before making any enquiries about the machine or technical details, note down the model
and type from the nameplate and keep them handy. Chassis no. and/or serial no. are re-
quired for ordering spare parts.
(2) CE label
The CE label confirms that the machine conforms with the provisions of the Machinery Direc-
tives.
Included data
The type plate shows the following data.
Data
Chassis number
At a glance
18 | Operating manual IMPRESS 185 VC 8331.en.80U.1
Data
Model
Type
Serial number
Basic weight
Model year
Year of mfr
Year of manufacture information can be found on a sticker near the type plate.
At a glance
8331.en.80U.1 Operating manual IMPRESS 185 VC | 19
EU - declaration of conformity
Name and address of the manufacturer:
PÖTTINGER Landtechnik GmbH
Industriegelände 1
AT - 4710 Grieskirchen
Machine (interchangeable equipment):
pick-up baler IMPRESS 185 VC
Type 8331
Serial no.
The manufacturer declares that the machines adhere to all relevant provisions in the
following directive:
machinery 2006/42/EG
In addition to this, the manufacturer also declares adherence to the other following
directives and/or relevant provisions
Source of applied, harmonised norms:
EN ISO 12100 EN ISO 4254-1 EN ISO 4254-11
Source of applied miscellaneous technical norms and / or specifications:
Person responsible for documentation:
Johann Kleesadl
Industriegelände 1
A-4710 Grieskirchen
EC Conformity Declaration
Original Conformity Declaration
Markus Baldinger,
CTO R&D
Grieskirchen,
09.03.2020
Jörg Lechner,
CTO Production
Description
20 | Operating manual IMPRESS 185 VC 8331.en.80U.1
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Pottinger IMPRESS 185 VC Operating instructions

Type
Operating instructions
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